POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 1. SAFETY Important safety instructions - Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage.
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE ◆ Charging Current is configurable Via setting tool, the user may set the capacity of the batteries as well as reasonable charging current as well as maximum charging current. Constant voltage mode, constant current mode or floating mode can be switched automatically and smoothly.
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE TFT color display panel RS485 port Dry contact port Parallel port 1 USB port Parallel port 2 RS232 port Power Switch REPO port I/P Switch Terminal block for Input, output & battery Intelligent Slot 1 (SNMP card/ Relay card) Maintenance switch &...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 3.3 Display control panel 1) LED (from top to bottom: alarm / bypass / battery / inverter”) 2) TFT color display 3) Scroll button 4) Off button 5) On button (battery cold start switch) 3.4 Installation notes Note: Consider for the convenience of operation and maintenance, the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet.
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 3.5 External Protective Devices For safety reasons, it is necessary to install, external circuit breaker at the input A.C. supply and the battery. This chapter provides guidelines for qualified installers that must have the knowledge of local wiring practices for the equipment to be installed.
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE CAUTION! Protective earth cable: Connect each cabinet to the main ground system. For Grounding connection, follow the shortest route possible. WARNING! Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock and fire...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 3.7 Power cable connect Once the equipment has been finally positioned and secured, connect the power cables as described in the following procedure. Verify the UPS is totally isolated from its external power source and also all power isolators of the UPS are open.
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 3.8 Battery connection 10-30KVA: The UPS adopts positive and negative double battery framework, totally 20pcs (optional 16/18) in series. A neutral cable is retrieved from the joint between the cathode of the 10 ) and the anode of the11 ) of the batteries.
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 3.9 UPS parallel Installation The following sections introduce the installation procedures specified to the parallel system. 3.9.1 Cabinet installation Connect all the UPS needed to be put into parallel system as below picture. Make sure each UPS input breaker is in “off” position and there is no any output from each UPS connected.
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 3.10 Computer access (CD MUSER 4000 optional) ◆ One end of a USB cable connect to the computer, the other end connect to the USB port on the UPS. ◆ Open the software Muser4000, click “system” button.
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE ◆ Click the button “Append”, then the connection between UPS & computer is accomplished. CAUTION! When the UPS worked on inverter. If you want to use PC to set the output voltage and frequency. Must shut down the inverter first 4.
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE CAUTION! Check to see if the load is safely connected with the output of the UPS. If the load is not ready to receive power from the UPS, make sure that it is safely isolated from the UPS output terminals ◆...
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE ◆ Open the cover of maintenance switch, the UPS turns to bypass mode automatically. The Bypass LED turno on. ◆ Turn on MAINTANCE breaker; ◆ Switch OFF the MAINS breaker, ◆ Switch OFF OUTPUT breaker; At this time the bypass source will supply to the load through the MAINTENANCE breaker.
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 4.2.5 Shut down procedure CAUTION! This procedure should be followed to completely shut down the UPS and the LOAD. After all power switches, isolators and circuit breakers are opened, there will be no output. ◆ Push OFF button on the front side (4) for a few sec. the green inverter LED turn off and the yellow Bypass LED turn on.
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE ◆ At the window of “Data Set”, click “Work Mode”,, choose “Parallel” for the value, then click “Set” as shown in below picture. If the UPS sounds a “beep”, that means the setting is correct. ◆ At the window of “Data Set”, click “Ups ID”, write a value for the parallel UPS ID at the right side, such as “1”, then click “Set”...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 4.3 The TFT color Display 1) LED indicator 2) TFT color display 3) Scroll button 4) Off button 5) On button Overview of the operating panel of the UPS Introduction CAUTION! The display provides more functions than those described in this manual.
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE (Manual Battery Test) FROM UPS TFT DISPLAY: Enter in “9 - Setting-User display” select between the choices in the “Test Now” Menu. = No Test = Test for 10s 10min = Test for 10Min = Test until End Of Discharge WITH SOFTWARE MUSER4000: After setting “Test Time”...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 11 - Record- Event Display 12 - Record- Fault Display (Max 2000 records of alarm can be available) N.b.: Is possible to reset completely all the records of the events choosing “DELETE”. Only Authorized technicians that have the password can do this operation.
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE (Automatic Battery Test) For setup the ABT function is necessary have a password to enter in the setting system menu. The choices are: for Test Type: = No Test = Test for 10s 10min = Test for 10Min...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE 4.5 Display Messages/Troubleshooting This section lists the event and alarm messages that the UPS might display. The messages are listed in alphabetical order. This section is listed with each alarm message to help you troubleshoot problems. Display messages - Operational Status and Mode(s) N°...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE Cable connection error Twice per second Fault LED lit CAN comm. Fault Twice per second Fault LED lit Parallel load sharing fault Twice per second Fault LED lit Battery over voltage Once per second Fault LED blinking...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE APPENDIX 1: SPECIFICATIONS POLARIS POLARIS POLARIS POLARIS POLARIS POLARIS MODEL 10KVA 15KVA 20KVA 30KVA 40KVA 60KVA Capacity 13.5KW 18KW 27KW 36KW 54KW Phase 3 Phase 4 Wires and Ground Rated Voltage 380/400/415Vac Voltage Range 208~478Vac Frequency Range...
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE POLARIS POLARIS POLARIS POLARIS POLARIS POLARIS MODEL Load ≤ 110%: last 60min, ≤ 125%: last 10min, ≤ 150%: last 1min, ≥ 150% change to AC Mode bypass immediately shut down Battery Load ≤ 110%: last 10min, ≤ 125%: last 1min, ≤ 150%: last 10s, ≥ 150%...
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE POLARIS POLARIS POLARIS POLARIS MODEL 80KVA 100KVA 120KVA 160KVA Capacity 72KW 80KW 108KW 144KW Phase 3 Phase 4 Wires and Ground Rated Voltage 380/400/415Vac Voltage Range 208~478Vac Frequency Range 45-55Hz a 50Hz / 56-66Hz a 60Hz (auto sensing) Power Factor ≥0.99...
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POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE POLARIS POLARIS POLARIS POLARIS MODEL Load ≤ 110%: last 60min, ≤ 125%: last 10min, ≤ 150%: last 1min, ≥ 150% change to AC Mode bypass immediately Battery Load ≤ 110%: last 10min, ≤ 125%: last 1min, ≤ 150%: last 10s, ≥ 150% shut down...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE APPENDIX 2: PROBLEMS AND SOLUTION In case the UPS cannot work normally, it might be wrong in installation, wiring or operation. Please check these aspects first. If all these aspects are checked without any problem, please consult with local agent right away and provide below information: 1) Product model name and serial number.
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE APPENDIX 3: USB COMMUNICATION PORT DEFINITION Definition of port - Connection between PC USB port and UPS USB port: PC USB PORT UPS USB PORT SIGNAL DESCRIPTION Pin 1 Pin 1 PC: +5V Pin 2 Pin 2...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE APPENDIX 5: RS485 COMMUNICATION PORT DEFINITION Definition of port - Connection between the Device’s RS485 port and UPS RS485 port: DEVICE (RJ45) UPS (RJ45) SIGNAL DESCRIPTION Pin 1/5 Pin 1/5 485 + “A” Pin 2/4 Pin 2/4 485 - “B”...
POLARIS 10●15●20●30●40●60●80●100●120●160 TRIPHASE-TRIPHASE APPENDIX 7: REPO INSTRUCTION Definition of port - Connection diagram - Connection between the button and UPS REPO port: BUTTON UPS REPO DESCRIPTION Pin 1 Pin 1 Pin 2 Pin 2 ◆ A remote emergency stop switch (Dry contact signal and “normally open” - not provided) can be installed in a remote location and connection through simple wires to the REPO connector.
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