Classic Trampoline Assembly - Hobie Wave Assembly Manual

Note: The assembly of the trampoline and
crossbar is different if you own a Hobie Club
Wave. Skip to 2b on page 7 for the Club Wave
assembly instructions.
2a. CLASSIC CROSSBARS AND
TRAMPOLINE ASSEMBLY
First locate the crossbars and trampoline. These parts
are partially pre-assembled by the factory.
Unroll the trampoline assembly and position it between
the hulls. The front of the trampoline has a rope molded
into the edge seam and two "D" rings molded onto the
top surface. The sides and rear of the trampoline have
loops and cutouts along the edges. The front crossbar
has a casting with a mast step ball located on the top
center. The rear crossbar has a small stainless steel
loop fitting on the top center.
For first time assembly, slide the trampoline into the
front crossbar with the hiking straps up. Center the
trampoline on the crossbar.
It will also be necessary to feed the trampoline lace rod
into the pocket at the rear of the trampoline when
assembling for the first time. Position it with equal
amounts extending from each side of the trampoline.
Position the rear crossbar along the rear of the trampo-
line. Place it with the open track towards the trampoline
and the small stainless steel loop fitting at the center on
top.
Slide the four webbing straps (with Velcro) from the
small parts box inside of the track on the rear crossbar.
Once all four straps are inserted, insert the eyelet straps
in the track with the same positioning as in the front
crossbar. Slide the Velcro straps so that they align with
the lacing rod cutaways in the trampoline.
Follow the next few diagrams to lace the Velcro straps.
Pass the webbing for-
ward then around the
lace rod through the
trampoline opening from
top to bottom as shown in
figure 2d(3).
Rear Bar
5
Pass the Velcro straps
over the top of the bar and
away from the trampoline.
Continue around the
rear bar.
Velcro Flap
Bring the webbing back
around the rear bar in the
opposite direction.
Repeat the previous steps for
each strap. Then tuck each one
under the Velcro flaps. Fasten
the Velcro straps back to their
anchors loosely.
Attached to the card of small parts are four eye straps
with screws and square nuts. On the front crossbar,
install the rope/block/wire assembly to an eye strap (pic-
ture below) on both sides of the crossbar. Be sure to
note from the picture below the location of the eye strap
in relation to the stopper on the bar.
You will want to fasten the remaining two eye straps to
the rear crossbar with the rope/block assembly. See the
picture below for reference.
It will not be necessary to detach the crossbars from the
trampoline during future disassembly and assembly.
Once the trampoline is assembled to the crossbars
and they are in position, check to see that the
Velcro straps at the rear are loosely fastened.
Web strap
Trampoline and lace rod