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22 October 2019
BD Transmission Cooler
Dodge (68RFE, 518, 47RH, 47RE & 48RE)
Ford (All) & Chevy (Allison) Transmissions
PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLATION
U
U.S. Shipping Address: 1124 Fir Avenue, Blaine, WA 98230
1030606 Transmission Cooler Instruction Manual (I-00213)
DOWNLOAD THE LATEST
INSTALL MANUALS AT
www.bddiesel.com
1030606-5/16
P/N#
1030606-3/8
P/N#
1030606-1/2
P/N#
1030606-5/8
P/N#
BD Engine Brake Inc.
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bddiesel.com
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
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Table of Contents
Summary of Contents for BD Diesel Performance 1030606-5/16
- Page 1 22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) DOWNLOAD THE LATEST INSTALL MANUALS AT www.bddiesel.com BD Transmission Cooler Dodge (68RFE, 518, 47RH, 47RE & 48RE) Ford (All) & Chevy (Allison) Transmissions 1030606-5/16 P/N# 1030606-3/8 P/N# 1030606-1/2 P/N# 1030606-5/8 P/N# PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLATION BD Engine Brake Inc.
- Page 2 22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) K I T C O N T E N T S Please check to make sure that you have all the parts listed in this kit before you start the disassembly of your truck. Transmission Cooler Base Kit - 1030605 1300601 1300602...
- Page 3 Ring Terminal 3/8” 5/16” 10-12ga 16ga Tapper 10-12ga Qty: 1 Qty: 1 Qty: 2 Qty: 2 5/16” Fitting Kit – 1030606-5/16 1400128 1400107 1604054 1/4” NPT / 1/2” Barb 1/4" NPT / 5/16 Comp 1/2" ID Hose Qty: 2 Qty: 2 Qty: 183”...
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Page 4: Vehicle Applications
22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) 1600034 1600035 1604044 1604045 Bypass Tube Bypass Tube Eliminator Eliminator Washer Washer (Front) (Rear) Qty: 1 Qty: 1 Qty: 2 Qty: 2 *Bypass Tube Eliminators are only required on 4R100 Transmissions* 1/2”... -
Page 5: Optional Temperature Sensors
22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) Optional Temperature Sensors 180 ON / 160 OFF 200 ON / 185 OFF (comes in kit) (available separately) 1300620 (black wire leads) 1300621 (orange wire leads) Before you install your BD Transmission Cooler If using the BD transmission cooler in extreme cold temperatures a bypass valve is recommended. - Page 6 22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) Mount cooler along frame rail or cross member, away from rotating pieces or any heat source. Fig.2 5) Mount transmission cooler to bracket (fan side up) with 1/4” supplied hardware. L BRACKET COOLER 6) Mark and drill four 19/64”...
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Page 7: Front Of Vehicle
22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) 10) Thread JIC temp switch adaptor Pipe Sealant onto cooler large sweep connector. FRONT OF VEHICLE 11) Locate transmission inlet line Line Position Reference (fig 1.1) (fig 1.1) Mark and cut transmission line FORD 6R140 where the line is completely straight with no bends or damage... - Page 8 22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) 16) Tighten all fittings ensuring a DODGE 518, 47RH, 47RE, 48RE positive connection. OEM COOLER 17) Secure hoses with provided tie straps and insulated clamp. Transmission OUTLET Cooler INLET INLET Using the Compression Fitting TRANSMISSION LINE HOSE...
- Page 9 22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) 23) Cut yellow wire on wiring harness to appropriate length, strip end and FUSE crimp on supplied flag connector. TAPPER FUSE Install flag connector onto fuse tapper. Close fuse box carefully not to damage wire.
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Page 10: Wiring Diagram
22 October 2019 1030606 Transmission Cooler Instruction Manual (I-00213) Wiring Diagram 20A Fuse If you have any technical difficulties, concerns, comments, or complaints, please phone our Technical Support hotline at (800) 887-5030 between 8:30am-5:00pm PST (Pacific Standard Time) Monday to Friday. BD Engine Brake Inc.