Dynon Avionics SkyView HDX Installation Manual
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Dynon Avionics SkyView HDX Installation Manual

Autopilot servo
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SkyView HDX System
Autopilot Servo Installation Manual
Beechcraft Bonanza P35 – V35BTC
Applicable to serial numbers D-6842 through D-10403
103662-000
Revision B
5/8/2019
Copyright © 2019 by Dynon Avionics, Inc.
Dynon grants third parties' permission to print this document

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  • Page 1 SkyView HDX System Autopilot Servo Installation Manual Beechcraft Bonanza P35 – V35BTC Applicable to serial numbers D-6842 through D-10403 103662-000 Revision B 5/8/2019 Copyright © 2019 by Dynon Avionics, Inc. Dynon grants third parties’ permission to print this document...
  • Page 3 Contact Information Dynon Avionics, Inc. 19825 141st Place NE Woodinville, WA 98072 Phone: 425-402-0433 Business Operations: 8:00 AM - 5:00 PM (Pacific Time) Monday - Friday Technical Support Operations: 7:00 AM - 4:00 PM (Pacific Time) Monday - Friday Email Sales: sales@dynoncertified.com Email Support: support@dynoncertified.com...
  • Page 5 • Standardized nomenclature and formatting throughout doc, added page # callouts to figure # callouts for installers who prefer using a printed version of document. SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | i...
  • Page 6 Beechcraft Bonanza V35B Illustrated Parts Catalog D-4866 through D-9068 Beechcraft Bonanza H35 through V35A-TC Illustrated Parts Catalog D-9069 & AFTER Beechcraft Bonanza 35 Series Shop Manual D-1 through D-10119 Page | ii SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 7: Table Of Contents

    Roll Servo Parts and Assemblies ................18 Roll Servo Installation ....................21 Pitch / Yaw Servo Parts and Assemblies ..............27 Pitch / Yaw Servo Installation ..................31 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | iii...

  • Page 9: Introduction

    The SkyView autopilot servo settings are available for download as a configuration file that is loaded into the SkyView HDX System. This file configures the autopilot servo performance settings to meet the applicable certification regulations. Page | 1 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 10: Materials

    SALES ASSY PMA SERVO CAPSTAN CLAMP KIT 1/8IN CONTROL CABLE →103693-000 12-1 CLAMP CABLE BRIDLE CAPSTAN 1/8 IN →100976-011 12-2 AN365-1032A NUT LOCK STL #10-32 Page | 2 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 11: Pitch And Yaw Servo Materials

    ST2-2 SWAGE STOP FOR 1/16IN CABLE 503542-000 MOUNT PLATE ALUM PITCH SERVO BONANZA V35 503544-000 BRACKET ALUM MOUNT PITCH SERVO BONANZA V35 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 3...
  • Page 12 AN365-1032A NUT LOCK STL #10-32 103676-003 MS35206-244 SCREW PHIL PAN STL CAD PLT #8-32 7/16IN L NOTE: ARROW (→) INDICATES ITEMS PACKAGED WITHIN A SALES ASSEMBLY Page | 4 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 13: Autopilot Servo Mounting Bracket Installation

    The inboard edge slides between the left outboard seat attach rail and the rail support structure below, c) The vertical outboard attach flange contacts the forward side of the sidewall structure it will attach to, SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 5...

  • Page 14: Pitch / Yaw Servo Mounting Bracket Installation

    3.2.2 Pitch/Yaw Servo Mount Bracket Assembly Reference Figure 15 (Page 32), and accomplish the following steps to create the servo mount assembly: Page | 6 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 15 6) Move the assembly clear of the rivet removal area. SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 7...
  • Page 16 Refer to Section 5.2 Pitch Servo Removal and Installation for instructions on how to install the pitch servo into the pitch servo mount bracket (after the pitch servo mount bracket installation is complete). Page | 8 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 17 Refer to Section 5.3 Yaw Servo Removal and Installation for instructions on how to install the yaw servo into the yaw servo mount bracket (after the yaw servo pitch servo mount bracket installation is complete). SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 9...

  • Page 18: Servo Electrical Wiring

    NOTE: Power for all servos must be controlled by a switch prominently mounted on the instrument panel. This provides the pilot the ability to quickly turn off power to the servos should it be needed. Page | 10 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 19: Continued Airworthiness

    1) Place the servo into the mount bracket. 2) Install the hardware. 3) Torque the servo bolts to between 15 to 20-inch pounds. SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 11...
  • Page 20 11) The capstan should never rotate more than 150 degrees in either direction from neutral. Page | 12 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 21: Pitch Servo Removal And Installation

    1) If installed, remove the pitch/yaw top bracket from the pitch/yaw servo bracket assembly (Figure 22, Page 39). 2) Fasten the servo into the pitch servo bracket. SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 13...
  • Page 22 HDX System Installation Manual for AML STC SA02594SE; Document 103261-000, Section 3.4.6 Network Setup and Status. 19) Refer to Section 5.3 Servo Calibration Procedure to recalibrate the autopilot servos. Page | 14 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 23: Yaw Servo Removal And Installation

    When complete, the cable will have wrapped the capstan one complete turn. 7) Rotate the servo capstan so that the cable swage hole is facing UP. SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 15...

  • Page 24: Servo Calibration Procedure

    SkyView HDX checks the status of the AP Disengage Button. If SkyView HDX detects that the button is pressed (the input is grounded) upon entering AP SERVO CALIBRATION, the AP Page | 16 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 –...

  • Page 25: Servo Test Procedure

    Test Wizard (SETUP MENU > HARDWARE CALIBRATION > AP SERVO CALIBRATION > TEST) and follow the onscreen instructions to test the servo(s). SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 17...

  • Page 26: Figures

    Figures Roll Servo Parts and Assemblies Figure 1: Dynon SV42C Roll Servo Assembly Page | 18 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 27 Figure 2: Roll Servo Brackets SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 19...
  • Page 28 Figure 3: Roll Servo Mount Bracket Assembly Page | 20 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 29: Roll Servo Installation

    Roll Servo Installation Figure 4: Roll Servo Installation Location SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 21...
  • Page 30 Figure 5: Roll Servo Base Bracket Installation—Rear Spar Page | 22 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 31 Figure 6: Roll Servo Base Bracket Installation—Forward Brace SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 23...
  • Page 32 Figure 7: Roll Servo Mount Bracket Installation Page | 24 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 33 Figure 8: Roll Servo Bridal Cable Clamp—Location A SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 25...
  • Page 34 Figure 9: Roll Servo Bridal Cable Clamp—Location B Page | 26 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 35: Pitch / Yaw Servo Parts And Assemblies

    Pitch / Yaw Servo Parts and Assemblies Figure 10: Dynon SV32C150 Pitch Servo Assembly SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 27...
  • Page 36 Figure 11: Dynon SV42C Yaw Servo Assembly Page | 28 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 37 Figure 12: Pitch/Yaw Servo Mount Brackets SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 29...
  • Page 38 Figure 13: Pitch/Yaw Mounting Braces Page | 30 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...

  • Page 39: Pitch / Yaw Servo Installation

    Pitch / Yaw Servo Installation Figure 14: Pitch/Yaw Servo Mount Bracket Installation Location SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 31...
  • Page 40 Figure 15 Pitch/Yaw Mount Bracket Assembly Page | 32 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 41 Figure 16 Pitch/Yaw Servo Mount Bracket—Lateral Position SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 33...
  • Page 42 Figure 17: Pitch/Yaw Servo Mount Bracket—Longitudinal Position Page | 34 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 43 Figure 18 Pitch/Yaw Servo Mount Bracket Assembly Location Requirements SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 35...
  • Page 44 Figure 19 Pitch/Yaw Servo Mount Bracket Installation Page | 36 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 45 Figure 20: Pitch Servo Installation SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 37...
  • Page 46 Figure 21 Yaw Servo Installation Page | 38 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 47 Figure 22: Pitch/Yaw Servo Mount Bracket Cap Installation SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 39...
  • Page 48 Figure 23: Pitch/Yaw Servo Mount Brace Installation Page | 40 SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B...
  • Page 49 Figure 24 Pitch/Yaw Servo Bridal Cable Clamp Locations SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 – V35BTC, Revision B Page | 41...

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