Ironton 1040R Owner's Manual
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Ironton 1040R Owner's Manual

12v freshwater pump
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Instructions for Installation, Testing, Operation, Servicing, and Storage
12V Freshwater Pump: For use in transferring potable water, indoor use only.
•
READ and UNDERSTAND the Owner's Manual completely before using this
potable water pump. Install, test, and use only in accordance with the Owner's Manual
instructions.
•
WEAR personal protective gear when filling, using, cleaning, and servicing the
water pump.
•
DO NOT START water pump until ready to use to avoid unintentional spray release.
•
FOR INDOOR USE ONLY.
•
ALWAYS keep a fire extinguisher rated "ABC" nearby.
•
Improper use of the water pump could result in serious injury to the operator or
nearby persons/animals or could cause damage.
Call Ironton Product Support 1-877-234-6869.
Owner's Manual
Any Questions, Comments or Problems
M157101A
ITEM NUMBER: 157101
SERIAL NUMBER: _______________
WARNING
1

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Summary of Contents for Ironton 1040R

  • Page 1 ALWAYS keep a fire extinguisher rated “ABC” nearby. • Improper use of the water pump could result in serious injury to the operator or nearby persons/animals or could cause damage. Any Questions, Comments or Problems Call Ironton Product Support 1-877-234-6869.
  • Page 2 Hazard Signal Word Definitions...

  • Page 3: Table Of Contents

    Table of Contents Intended Use ............................ 4 Summary of Important Safety Information ..................5 Before Installation During Installation General Safety Operation Accident Procedures Warning Label Location ........................6 Installation Step One: Prepare for Installation ....................7 Step Two: Mounting ........................7 Step Three: Plumbing ........................

  • Page 4: Intended Use

    The technical specifications for your pump are provided in the Specifications section of this manual. Follow all safety precautions presented throughout the manual. A summary of important information can be found at the beginning of this manual. Contact Ironton Product Support at 1-877-234-6869 for any questions about the appropriate use of the pump.

  • Page 5: Summary Of Important Safety Information

    Summary of Important Information WARNING Read and understand this owner’s manual completely before using the pump. Improper use of the pump could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance.

  • Page 6: Warning Label Location

    Always make sure warning labels are in place and in good condition. If a warning label is missing or not legible, order new labels or unsafe operation could result. To order replacement warning labels, call Ironton Product Support at 1-877-234-6869.

  • Page 7: Installation

    3/8" Hose Barb 3/8" (9.5mm) Inside Diameter 3/8" (9.5mm) Inside Diameter NOTE: Ironton does not recommend the use of rigid pipe to plumb the inlet/outlet ports. • Tubing/hose should be flexible, compatible with potable water, and rated for the pump’s maximum pressure.
  • Page 8 Wire Leads (amp) (Stranded MTW) RED (positive +) #16 AWG (1.3mm 12 Vdc 1040R BLACK (negative -) (or heavier) 3. Connect pump Connect the pump to a 12 Vdc power supply using the following procedure: to 12 Vdc Strip off about 1 inch of insulation from the end of each power supply power supply wire.

  • Page 9: Step Five: Check And Test The Installation Of The Pump

    Installation (continued) Step Five: Check and Test the Installation of the Pump. WARNING Serious injury could result from leaks if pump is improperly assembled, installed or the design of the pump is modified. Follow the steps below to ensure the pump is properly installed. Never modify the pump design.

  • Page 10: Preparing The Pump For Use

    Inspect hoses/ lines for exposed mesh and holes. Replace all worn or damaged hoses/ lines. Inspect fittings for cracks and leaks. Replace Ironton pump if needed. Partially fill system with potable water and turn on to test for leaks. Repair as needed.

  • Page 11: Step One: Operate The Pump

    Operation – Using the Pump Step One: Operate the Pump. WARNING ALWAYS wear personal protective equipment when operating or servicing the pump. 1. Review Review the Summary of Important Information provided in this manual. safety information 2. Wear Wear personal protective equipment as needed. personal protective equipment...

  • Page 12: Step Two: Clean Pump After Each Use

    Storage Step Two: Clean Pump After each Use. Pump should always be stored indoors. For long term or winter storage, prepare the pump by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION The pump will be damaged if it freezes.
  • Page 13 Storage Now you are ready to sanitize your potable water system. Prepare a 5% sodium-hypocaloric solution using chlorine bleach (non-scented and non-gel) and water. Use the chart below for mix concentrations. Fresh Water Tank Amount of Mix Including Size Bleach Water 40 gallons (152 liters) 1 cup (240 ml)

  • Page 14: Troubleshooting

    Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid risk of electric shock. Before attempting to service the pump: 1. Personal Wear personal protective equipment while servicing your pump. protective equipment 2. Review Review the Troubleshooting Table below for the type of problem you are troubleshoot- experiencing.
  • Page 15 Troubleshooting (Continued) PROBLEM CAUSE SOLUTION Bad electrical connection Check battery connections Short in wires Check condition of wires Fuse blown (if applicable) Replace fuse Pump will not turn on Locked drive Replace pump Faulty pressure switch Replace pump Incorrect voltage Check voltage (±10%) Out of potable water Refill potable water tank...

  • Page 16: Specifications

    6.87"x 3.93"x 2.39" 1.0 GPM 40 PSI 3/8" Hose 1.3 lbs. 1040R 12 Vdc 3 Amps [174.7mm x 99.9mm x [3.8 LPM] [2.8 bar] Barb [0.6 kg] 60.75mm] The noise emissions from this product do not exceed 70 dB(A).

  • Page 17: Limited Warranty

    Any misuse, abuse, alteration or improper installation or operations will void warranty. Determining whether a part is to be replaced or repaired is the sole decision of Ironton. Ironton will not provide for replacement of complete products due to defective parts. Any costs incurred due to replacement or repair of items outside of an Ironton approved facility is the responsibility of the buyer and not covered under warranty.
  • Page 18 Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 www.northerntool.com Made in China...

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157101

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