Ingersoll-Rand Genuine 10208 Quick Start Manual

Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information
contact Ingersoll Rand factory or nearest Distributor.
Use in conjunction with appropriate Product Information, Maintenance and Safety Manuals.
Manuals can be downloaded from www.irtools.com
The use of other than genuine Ingersoll Rand replacement parts will result in safety hazards, decreased performance and increased
maintenance and will invalidate all warranties.

General

Use in conjunction with applicable Product Information Manuals.

Assembly

Refer to Dwgs. MHP3207 on page 1.
1. Cut wire rope to desired length for drop, allowing for up to a foot (12 inches)
extra, to wrap around the thimble.
2. Install hook (1) in seat of thimble (2).
3. Install heat shrink tubing (5) on to dead end of wire rope, ensure shrink tubing
is pushed up far enough to allow wrap around thimble and addition of clamp.
4. Wrap wire rope around thimble (2). Wire rope should be securely seated in
groove.
5. Place both halves of clamp around wire rope and loosely secure with first
capscrew, but do not tighten. Ensure wire rope is secure between both halves
and a minimum of 1 inch of extra wire rope at dead end is extended past
clamp.
6. Take up slack of wire rope around the thimble. Ensure wire rope is seated in
center of clamp.
7. Install second capscrew and alternately tighten capscrews, torque to 7 ft-lbs.
• When assembled both halves of clamp should not meet when
torqued to the proper value. Clamp is designed for a wire rope
diameter of 5 mm.
• If both halves are flush against each other a smaller size of
clamp is necessary.
8. Secure dead end of wire rope with electrical tape to keep it from fraying.
9. Slide heat shrink tubing, over dead end of wire rope, ensure it seats close to
clamp.
10. Apply heat (140° C maximum) evenly around the shrink tubing until tube is
takes form of the wire rope end. Allow the shrink wrap to cool and harden.
• Do not use a torch or any flame to shrink tubing. Use of a torch
or flame could cause damage to the live end of wire rope.
Item Description
No. of Part
1 Hook Assembly, Spring Lock *
2 Thimble *
3 Clamp (includes capscrews, 2 ea) *
4 Wire Rope
Accessory Kit for Air Balancer
Part Number 10208
Thank you for purchasing Genuine Ingersoll Rand parts
CAUTION
WARNING
Total
Qty
1
1
1
ft
11. Capscrews must be retightened again:
a. 1 hour after installation.
b. 2 times during first 24 hours, at reasonable breaks.
c. approximately 1 month after installation.
(Dwg. MHP3207)
Note: Hook shown is the spring lock. Refer to parts manual for other
hook options.
Part Item Description
Number No. of Part
10223 5 Heat Shrink Tubing *
10210 --- Warning Tag *
10237 --- Allen Wrench (item not illustrated)
10084-( ) * Included in Accessory Kit PN 10208
Live
End
4
5
Heat
Shrink
Tubing
2
Dead
End of
Wire Rope
1
Form 10583425
Edition 3
May 2011
45900552
©
2011 Ingersoll Rand Company
Dead
End
3
Total Part
Qty Number
1 45940780
1 ZHS10515
1 10905