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PARTS AND MAINTENANCE
AIR HOIST WITH TROLLEY
LC2A015SIP3LVU..-E & LC2A030DIP3LVU..-E
LC2A015SIP3LVU..& LC2A030DIP3LVU..
LCA030SIP3LRU..-E / LCA060DIP3LRU..-E
LCA060DIP2LGU..-E / LCA070DIP3LRU..-E
LCA060SIP3LRE..-E / LCA060SIP3LRN..-E
LCA120DIP3LRE..-E / LCA120DIP3LRN..-E
LCA250QIP3LRE..-E / LCA250QIP3LRN..-E
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual contains important
safety, installation, operation information. Make this manual available to all persons responsible for
the operation, installation of these products.
Do not use this hoist for lifting, supporting, or transporting people or lifting or supporting loads over
people.
Always operate, inspect and maintain this hoist in accordance with European or National Standards
Safety Code and any other applicable safety codes and regulations.
Refer all communications to the nearest Ingersoll-Rand Material Handling Products Office or
Distributor.
Form SAM 0206
Edition 17
September 2011
2002 IR/SAMIIA
MANUAL
For
LCA080DIP3LRE..-E
WARNING
1
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Related Manuals for Ingersoll-Rand LC2A015SIP3LVU-E Series
Summary of Contents for Ingersoll-Rand LC2A015SIP3LVU-E Series
- Page 1 Always operate, inspect and maintain this hoist in accordance with European or National Standards Safety Code and any other applicable safety codes and regulations. Refer all communications to the nearest Ingersoll-Rand Material Handling Products Office or Distributor. Form SAM 0206...
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Page 2: Table Of Contents
TABLE OF CONTENTS DESCRIPTION PAGE NO. Safety Information Danger, Warning, Caution and Notice ......................3 Safety, Summary .............................3 Safe Operating Instructions ..........................4 Installation Mounting .................................5 Air system ...............................5 Motor ................................5-6 Chain container ...............................6 Storing the hoist ..............................6 Adjustment trolley (LCA015SIP3LVU/030DIP3LVU) ................6 Adjustment trolley (LCA030SIP3LR/060DIP3LR/070DIP3LR) ...............7 Adjustment trolley (LCA060SIP3LR TO LCA250QIP3LR) ..............8 Specifications (LC2A015SIP3LVU/030DIP3LVU) ...................9... -
Page 3: Safety Information
To our interpretation, INGERSOLL-RAND Material Handling hoists are manufactured in accordance with the DANGER Danger is used to indicate the latest standards. -
Page 4: Safe Operating Instructions
This provides adequate safety in the event of a sudden load shift or failure of one INGERSOLL-RAND recognizes that most companies trolley. who use hoists and trolley safety program in force at their 11. -
Page 5: Installation
INSTALLATION Prior to installing the hoist, carefully inspect it for possible trolley over the entire length of the beam with a capacity shipping damage. load suspended 4 to 6 inches (10 to 15 cms) off the floor. Hoists are supplied fully lubricated from the factory. Lubrication of the load chain is recommended before initial CAUTION hoist operation. -
Page 6: Chain Container
Overload Device NOTICE Overload protection is integrated into the motor body and is • Allow chain to pile naturally in the chain container. standard on -E versions. The overload system is based on Piling the chain carelessly into the container by hand detection of the difference in air pressure between the inlet may lead to kinking or twisting that will jam the hoist. -
Page 7: Adjustment Trolley (Lca030Sip3Lr/060Dip3Lr/070Dip3Lr)
ADJUSTMENT TROLLEY LCA030S/LCA060D/LCA70D Adjustment Trolley WARNING Refer.Dwg.D5230459 Before installing read "SAFETY INFORMATION", According to travelling beam used Make sure trolley wheels are compabible with the beam. Tapered wheels are for use only with "I" The adjustment is realized with the distance washer : beams (IPN) ;... -
Page 8: Adjustment Trolley (Lca060Sip3Lr To Lca250Qip3Lr)
ADJUSTMENT TROLLEY LCA060S TO 250Q « LR » Adjustment Trolley WARNING Refer.Dwg.D5440207 Before installing read "SAFETY INFORMATION", According to travelling beam used Make sure trolley wheels are compabible with the beam. Tapered wheels are for use only with "I" The adjustment is realized with the distance washer : beams (IPN) ;... -
Page 9: Specifications (Lc2A015Sip3Lvu/030Dip3Lvu)
SPECIFICATIONS LC2A015S/030D Get other manuals https://www.bkmanuals.com... -
Page 10: Specifications (Lca030Sip3Lr/060Dip3Lr)
SPECIFICATIONS LCA030S/060D Not applicable for LCA---2LGU Get other manuals https://www.bkmanuals.com... -
Page 11: Specifications (Lca035Sip3Lr/070Dip3Lr)
SPECIFICATIONS LCA070D Get other manuals https://www.bkmanuals.com... -
Page 12: Specifications (Lca060Sip3Lr/Lca080Dip3Lr/120Dip3Lr)
SPECIFICATIONS LCA060S/080D/120D Get other manuals https://www.bkmanuals.com... -
Page 13: Specifications (Lca250Qip3Lr)
SPECIFICATIONS LCA250Q Get other manuals https://www.bkmanuals.com... -
Page 14: Pneumatique Scheme (Lc2A015Sip3Lvu/030Dip3Lvu)
PNEUMATIC SCHEME (LC2A015S/LC2A030D) Get other manuals https://www.bkmanuals.com... -
Page 15: Pneumatique Scheme (Lca030Sip3Lr To Lca250Qip3Lr)
PNEUMATIC SCHEME (LCA030S TO LCA250Q) Get other manuals https://www.bkmanuals.com... -
Page 16: Operation
OPERATION The four most important aspects of hoist operation are: WARNING Follow all safety instructions when operating the hoist. • Allow only personnel trained in safety and operation Allow only people trained in safety and operation of of this product to operate hoist and trolley. this product to operate the hoist. -
Page 17: Inspection
INSPECTION WARNING 1. OPERATION. Check for visual signs or abnormal noises (grinding, etc.) which could indicate a potential • All new, altered or modified equipment should be inspected and tested by personnel instructed in safety, problem. Make sure all controls function properly and operation and maintenance of this equipment to ensure return to neutral when released. - Page 18 Always use yearly semiannually quarterly genuine Ingersoll-Rand Material Handling replacement chain. Zinc plated load chain is standard on Liftchain Disassembly may be required for HEAVY or SEVERE hoists. usage. Keep accumulative written records of periodic inspections to provide a basis for continuing evaluation.
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Page 19: Lubrication
Grease the wheel bearings and wheel drive gear with Gear Casing Motor Casing Ingersoll-Rand No. 68 Grease or a standard No. 2 multi- Model (ml) (ml) purpose grease periodically. Refer to the manufacturer's LC2A015S and literature for additional lubrication information. -
Page 20: Maintenance
Proper use, inspections and maintenance increase the life and D6440775 (D6440775) usefulness of your Ingersoll-Rand equipment. During assembly, LCA030S TO LCA250Q Hoists lubricate gears, bearings and shafts with applicable lubricants. Use of a thread locking compound and/or thread lubricant on capscrew and nut threaded areas helps prevent corrosion of components. - Page 21 Further, the chain will no longer fit the chain sprocket Disassembly properly, greatly increasing the chance of malfunction and chain breakage. WARNING One chain sprocket will outlast several chains if the chain is • Disconnect the air supply hose before performing any replaced as recommended.
- Page 22 General Trolley Disassembly 1.5 and 3 ton Motor Disassembly Refer to Dwg. D5240240 NOTICE 1. Remove capscrews (220) and lockwashers (221). 2. Remove plate (222). Remove key (218) from spindle shaft (217). • Prior to disassembly note the installation of the adjusting 3.
- Page 23 Repair Accessing the Brake Actual repairs are limited to the removal of small burrs and Refer to same disassembly instructions in the Maintenance other minor surface imperfections from gears and shafts. Manual SAM0208 Use a fine stone or emery cloth for this work. 2HP &...
- Page 24 LC2A015S/030DIP3LVU… HOIST ASSEMBLY DRAWING Get other manuals https://www.bkmanuals.com...
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Page 25: Air Chain Hoist Assembly Parts List (Lc2A015Sip3Lvu/030Dip3Lvu)
LC2A015S/030DIP3LVU… HOIST ASSEMBLY PARTS LIST ITEM DESCRIPTION PART NO. OF PART TOTAL. STANDARD OPTION „R‟ Motor 96090229 Hoist assembly Refer MHD56297 Hoist support 96440391 Fitting 61660732 Hose 68062032 43003511 Bumper 69805541 Lockwasher 45201008 Screw 41326306 Lockwasher 45201005 Air control valve 68552732 Limit swicth protector 95960030... - Page 26 LC2A015S/030DIP3LVU… HOIST ASSEMBLY PARTS LIST ITEM DESCRIPTION TOTAL PART NO. OF PART QTY. STANDARD OPTION „R‟ Bearing 50150004 Retainer ring 47700020 Plain wheel 95700001 96090180 Geared wheel 95247065 95247071 Double fall bottom hook assembly (3 Tons) 74240111 74240113 Single fall bottom hook assembly (1.5 Ton) 74240110 74240112 Connector...
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Page 27: Air Chain Hoist Assembly Drawing (Lc2A015Sip3Lvu/030Dip3Lvu)
AIR CHAIN HOIST ASSEMBLY DRAWING LCA030S / LCA060D / LCA070D Get other manuals https://www.bkmanuals.com... -
Page 28: Air Chain Hoist Assembly Drawing (Lca030Sip3Lr/060Dip3Lr/070Dip3Lr)
AIR CHAIN HOIST ASSEMBLY DRAWING LCA030S / LCA060D / LCA070D Get other manuals https://www.bkmanuals.com... -
Page 29: Air Chain Hoist Assembly Parts List (Lca030Sip3Lr/060Dip3Lr/070Dip3Lr)
AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA030S / LCA060D./.LCA070D ITEM DESIGNATION DESCRIPTION TOTAL PART NO PIECE OF PART STANDARD OPTION ‘R ‘ Moto-réducteur frein Air Moto-rducer with brake 3546-0001 Pignon 12 dents 2 theeth pinion 9523-0010 Circlips E35 Retainer Ring 4770-0035 Roulement à... - Page 30 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA030S / LCA060D / LCA070D ITEM DESIGNATION DESCRIPTION TOTAL PART NO PIECE OF PART STANDARD OPTION ‘R ‘ Cale ep:42,5 Adjusting wedge 9523-0107 Ecrou Hm M12 4320-2212 Support palan Support 9523-0149 Rondelle plate M6 U Washer 4500-1106 Rondelle frein W5...
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Page 31: Air Chain Hoist Assembly Drawing (Lca060Sip3Lr/120Dip3Lr)
AIR CHAIN HOIST ASSEMBLY DRAWING LCA060S / LCA80D / LCA120D Get other manuals https://www.bkmanuals.com... - Page 32 AIR CHAIN HOIST ASSEMBLY DRAWING LCA060S / LCA80D / LCA120D Get other manuals https://www.bkmanuals.com...
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Page 33: Air Chain Hoist Assembly Parts List (Lca060Sip3Lr/120Dip3Lr)
AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA060S / LCA80D / LCA120D ITEM DESIGNATION DESCRIPTION TOTAL PART NO PIECE OF PART STANDARD OPTION ‘R ‘ Moto-réducteur frein Air Moto-rducer with brake 7546-0001 Pignon 12 dents 2 theeth pinion 9523-0010 Vis Chc M8x10 Screw 4132-5606 Roulement à... - Page 34 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA060S / LCA80D / LCA120D ITEM DESIGNATION DESCRIPTION TOTAL PART NO STANDARD OPTION ‘R ‘ PIECE OF PART Vis CHC M20x150 Screw 4132-1606 Rondelle M12 Washer 4500-1112 Vis CHC M20x130x52 Screw 4132-3906 Manchon M.M 1/8‟‟ Nipple 6138-5232 Ecrou frein M12...
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Page 35: Air Chain Hoist Assembly Drawing (Lca250Qip3Lr) )
AIR CHAIN HOIST ASSEMBLY DRAWING LCA250Q Get other manuals https://www.bkmanuals.com... - Page 36 AIR CHAIN HOIST ASSEMBLY DRAWING LCA250Q Get other manuals https://www.bkmanuals.com...
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Page 37: Air Chain Hoist Assembly Parts List (Lca250Qip3Lr)
AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA250Q ITEM DESIGNATION DESCRIPTION TOTAL PART NO STANDARD OPTION ‘R ‘ PIECE OF PART Moto-réducteur frein Air Moto-rducer with brake 3546-0001 Pignon 12 dents 2 theeth pinion 9523-0010 Vis Chc Screw 4132-5606 Roulement àrouleaux Roller bearing 5120-0011 Lame ressort... - Page 38 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA250Q ITEM DESIGNATION DESCRIPTION TOTAL PART NO STANDARD OPTION ‘R ‘ PIECE OF PART Rondelle entretoise Distance washer 9596-0044 Vis CHC M20x130x52 Screw 4132-3906 Manchon M.M 1/8‟‟ Nipple 6138-5232 Ecrou frein M12 Locknut 4370-6311 Ecrou Hu M20 4300-7311 Ecrou Hu M30...
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Page 39: Pneumatic Motor & Reducer Assembly Drawing (Lc2A015S/030D)
MOTOR ASSEMBLY DRAWING FOR HOISTS MODELS LC2A015S & LC2A030D (Dwg.D5240240) Get other manuals https://www.bkmanuals.com... -
Page 40: Pneumatic Motor & Reducer Assembly Parts List.(Lc2A015S/030D)
MOTOR ASSEMBLY PARTS LIST FOR HOISTS MODELS LC2A015S & LC2A030D ITEM DESCRIPTION PART OF PART TOTAL. NUMBER Power unit assembly 45615 Motor assembly (items 239 to 251) 45612 Capsrew 41325006 Lockwasher 45201008 Retainer ring Y147-16 Bearing 39163 Spindle shaft 45606 37142 Capsrew Y99-42... -
Page 41: Warning: Motor Assembly For Lc2A015S/Lc2A030Dip3Lvu
WARNING : Motor Assembly for LC2A015S/LC2A030DIP3LRU…-E To respect valves position and the exhaust washer position compared with the standard motor (see manual : MHD56297) Get other manuals https://www.bkmanuals.com... -
Page 42: Connection Accessories Assembly Drawing And Parts List
CONNECTION ACCESSORIES ASSEMBLY DRAWING & PARTS LIST ITEM DESIGNATION DESCRIPTION TOTAL PART PIECE OF PART COUDE UNION 1/2"G ELBOW 6814.4732 ABOUT ANNELE 1/2"G FITTING 6163.1832 COLLIER DE SERRAGE CLAMP COLLAR 6113.1532 FLEXIBLE HOSE 6803.1332 ABOUT ANNELE 3/8"G FITTING 6162.3328 COUDE M/F 3/8"G ELBOW 6824.1132 BOUCHON... -
Page 43: Single And Double Fall Bottom Hook Assembly Drawing (Lc2A015S To 060D)
SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY DRAWING (LC2A015S to 60D) Double fall 3 & 6 Ton Hoist (Dwg.D4240229) Get other manuals https://www.bkmanuals.com... -
Page 44: Single And Double Fall Bottom Hook Parts List (Lc2A015S To 060D)
SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY PARTS LIST Single fall hoists PART NUMBER ITEM DESCRIPTION OF PART TOTAL. 1.5 Ton 3 Ton Standard Option „R‟ Standard Option „R‟ 46001916 Retainer ring 96090148 Ring 96090025 96090146 Hook block 94240293 94240295 Ball 69401125 Plug... -
Page 45: Bottom Hook Assembly Drawing And Parts List (Lca060S)
BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA060S Désignation Description Qté. CODE Item Qty. STANDARD OPTION „R‟ 9.412.0395 9.412.0402 CROCHET 6T 6T HOOK 9.526.0138 9.526.0144 ½ SUPPORT CROCHET(+gr.) ½ HOOK SUPPORT 9.526.0139 9.526.0143 ½ SUPPORT CROCHET ½ HOOK SUPPORT 9.412. 0398 BAGUE EPAULEE(en 2 SHOULDERED RING 5.470.0007... -
Page 46: Bottom Hook Assembly Drawing And Parts List (Lca070D)
BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA070D Désignation Description Qté. CODE Item Qty. STANDARD CROCHET HOOK 9.412.0575 FLASQUE DE MOUFLE(+gr.) BOTTOM BLOCK FLANGE 9.412.0574 FLASQUE DE MOUFLE BOTTOM BLOCK FLANGE 9.412.0573 NOIX DE CHAINE CHAIN SPROCKET WHEEL 9.412.0113 ROULEMENT A BILLES BALL BEARING 5.025.0006 BAGUE EPAULE (2PIECES) -
Page 47: Bottom Hook Assembly Drawing And Parts List (Lca080D)
BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA080D Désignation Description Qté. CODE Item Qty. STANDARD 9.623.8234 CROCHET HOOK 9.526.0287 FLASQUE DE MOUFLE(+gr.) BOTTOM BLOCK FLANGE 9.526.0286 FLASQUE DE MOUFLE BOTTOM BLOCK FLANGE 9.526.8006 NOIX DE CHAINE CHAIN SPROCKET WHEEL 5.025.0011 ROULEMENT A BILLES BALL BEARING 9.623.0014... -
Page 48: Bottom Hook Assembly Drawing And Parts List (Lca120D)
BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA120D Item Description Qty. Part number Of part total STANDARD OPTION „R‟ 9.623.8234 9.623.0168 12T HOOK 9.526.0136 9.526.0142 BOTTOM BLOCK FLANGE 9.526.0137 9.526.0141 BOTTOM BLOCK FLANGE 9.526.0006 9.526.0104 CHAIN SPROCKET WHEEL 5.025.0011 BALL BEARING 9.623.0014 SHOULDERED RING 5.470.0013... -
Page 49: Bottom Hook Assembly Drawing And Parts List (Lca250Q)
BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA250Q Désignation Description Qté. CODE Item Qty. STANDARD OPTION „R‟ Noix de chaine Sprocket wheel 9526-8006 9526-8106 Crochet 25T 25T Hook 9623-8233 9623-8169 Flasque de moufle Bottom BlockFlange 9596-8077 Flasque de moufle Bottom BlockFlange 9596-8078 Bague épaulée (2 piéces) Shouldered ring ( 2 parts) -
Page 50: Chain Container Assembly Drawing & Parts List Lca2015S/030D Option B
CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S/030D OPTION B Get other manuals https://www.bkmanuals.com... - Page 51 CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S/030D OPTION B Désignation Description Qté. CODE Item Qty. 96440589 Patte de fixation Bracket 41332206 Vis CHC M06x55 Screw 43707611 Ecrou frein M06 Lock Nut 96440600 Support bac à chaine Chain Container Support 94120179 Support Support...
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Page 52: Chain Container Assembly Drawing & Parts List Lca2015S/030D Option B
CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S OPTION A Get other manuals https://www.bkmanuals.com... -
Page 53: Chain Container Assembly Drawing & Parts List Lca030S/060D/070D
CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LCA030S/060D/070D Get other manuals https://www.bkmanuals.com... -
Page 54: Chain Container Assembly Drawing & Parts List Lca060S To 250Q
CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LCA060S TO LCA250Q Désignation Description Qté. CODE Item Qty. 95260056 BAC A CHAINE (12m) CHAIN CONTAINER 95260057 PLAQUE PLATE 95260171 GUIDE CHAINE CHAIN GUIDE 95260054 SUPPORT DE BAC SUPPORT BASKET 41322206 SCREW 45001106 RONDELLE M6 WASHER 43707611... -
Page 55: Chain Container Assembly Drawing & Parts List Lca0180T/250Q
(OPTION B)CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LCA180T TO LCA250Q Désignation Description Qté. CODE Item Qty. 95960131 Attache 45201010 Rondelle élastique W10 Lock Washer Axe d’articulation 95960132 Axle 95260162 Bac à chaine Chain container 45201006 Rondelle élastique W6 Lock Washer 41322306 Vis CHC M6x30 Screw... -
Page 56: Rope Control Assembly Drawing & Parts List Lca030S/060D/070D
ROPE CONTROL ASSEMBLY DRAWING LCA030S to LCA120D Désignation Description Qté. CODE Item Qty. 47700025 CIRCLIPS CIRCLIPS 95230029 CLAVETTE 41323506 VIS CHC SCREW 45201010 RONDELLE FREIN LOCKWASHER 95230027 PALIER BEARING 59104926 BAGUE AUTO-LUBRIFIANTE SELF-LUBRIFICATING RING 95230028 VOLANT DE MANŒUVRE WHEEL 69029232 CHAINE DE MANŒUVRE CHAIN 95230118... -
Page 57: Part Ordering Information
The use of replacement parts other than INGERSOLL- Return Goods Policy RAND Material Handling will invalidate the Company's INGERSOLL-RAND will not accept returned goods for warranty. For prompt service and genuine INGERSOLL- warranty or service unless prior arrangements have been... -
Page 58: Guarantee
He must give INGERSOLL-RAND or tis agents or suitability INGERSOLL-RAND... -
Page 59: Important Notice
Claims for loss or damage in shipment must not be deducted from the INGERSOLL-RAND invoice, nor should payment of INGERSOLL-RAND invoice be with held awaiting adjustment of such claims as the carrier guarantees safe delivery. You may return products damaged in shipment to us for repair, which services will be for your account and form your basis for claim against the carrier Get other manuals https://www.bkmanuals.com... - Page 60 201-6351 Westminster Hwy the world. Contact the Atlanta, GA Ingersoll-Rand nearest Ingersoll-Rand Distribution Center 111 Ingersoll-Rand Drive office for the name and Richmond, B.C. P.O. Box 618 Chamblee, GA 30341 address of the distributor in V7C 5C7...
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