Idex Micropump I-Drive IMS Installation, Operation And Warranty Information

Idex Micropump I-Drive IMS Installation, Operation And Warranty Information

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INSTALLATION, OPERATION AND WARRANTY INFORMATION
DOC No: 7936 REV D

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Summary of Contents for Idex Micropump I-Drive IMS

  • Page 1 rIve ® INSTALLATION, OPERATION AND WARRANTY INFORMATION DOC No: 7936 REV D...
  • Page 2 PUBLISHED BY MICROPUMP INC. A Unit of IDEX Corporation March 2006 © Micropump Inc. All rights reserved. This manual contains proprietary information which is protected by copyright. No part of this publication may be reproduced, transcribed, stored in a retrieval system, translated into any language (including computer language), or transmitted in any form without the written consent of the publisher.
  • Page 3 STANDARD LIMITED WARRANTY The products manufactured by Micropump Incorporated are warranted to be free from defects in workmanship and material at the time of shipment from the place of manufacture. Micropump will repair or replace, at its option, any part or component which fails to conform to this warranty for a period of one year.
  • Page 4 Your Micropump Product... represents years of fluid handling experience and we feel it is the finest product available of its type. The product you have purchased was designed and constructed for use within designated limits and conditions. Staying within performance limits and following the guidelines given in this manual will result in excellent performance and maximum life.
  • Page 5: Table Of Contents

    Safety The following are used throughout this guide to indicate procedure that, if not followed correctly, may result in injury to personnel or damage to equipment. Warnings are used to alert the reader to a procedure or practice, which if not followed correctly, could result in personal injury.
  • Page 6: Limits Of Use

    Limits of Use The I-Drive motor is intended for use with pumps handling fluids in a variety of pumping systems. These fluids may be innocuous or hazardous, depending on the specific application. You should contact your local Micropump distributor or contact Micropump directly about special limitations of your pump/motor unit with regard to your specific system.
  • Page 7: Installation In Explosive And Fire Danger Zones

    Installation in Explosive and Fire Danger Zones The I-Drive motor is not designed or intended for use in explosive or fire danger zones. Contact your local Micropump distributor or contact Micropump directly to determine a pump/motor assembly that can be certified for this use. The I-Drive cannot be certified for use in potentially explosive atmospheres.
  • Page 8: Unpacking And Storage

    Unpacking and Storage Inspect the magnet cup, hub, or adaptor (if present) before assembly with the motor. Replace or repair if there are signs of damage. Before installing the product ensure all transit packaging has been removed. Remove the blanks from any inlet and outlet ports. If the pump is to be stored prior to installation, re-pack the pump in its original packing, refit the blanks to the ports and store in a dry, covered environment.
  • Page 9: Location

    Location Pump head or adaptor cannot support the weight of the motor. Ensure the motor is adequately supported by the foundation and/or mounting bracket. The foundation must be capable of supporting the combined weight of the pump and motor and provide a rigid support. The product should be located with the inlet below or even with the liquid level of the fluid supply.
  • Page 10: Electrical Connection

    I-Drive Electrical Connection Electrical installation must be carried out by qualified personnel who are conversant with local electricity installation regulations. Before starting any electrical installation work ensure that the main electrical supply is adequately isolated. Ensure that the pump motor is earthed. The pump may be electrically isolated from the motor depending on the mounting configuration.
  • Page 11 I-Drive Electrical Connection (Continued) Control Signal In For motors having 0 to 5 VDC or 4 to 20 mA speed control, when the lead is connected to a supply within the range the motor speed is proportional to the input. If the lead is connected to a greater input, the motor will run at its maximum speed.
  • Page 12: Lead Assignments

    I-Drive Lead Wire Assignments MODEL IMS MODEL IEG Lead Function Color 0-5 VDC Manual Control 4-20mA Control Power In +24 VDC, Class 2 (SELV) Common Black Isolated from motor housing Control Signal In White 0-5 VDC or 4-20mA potentiometer Tachometer Out Green 5 V square wave-2 pulses per revolution FWD/REV...
  • Page 13: Operation

    Operation Starting or running the pump with the discharge valve closed will overload the motor resulting in overpressure in the discharge pipe. Extended periods of dry running may result in permanent damage to the pump and may cause surface temperature to exceed the operating temperature of the pump.
  • Page 14: Manual Control Adjustment

    Manual Control Adjustment The drive enclosure is rated to IP55. The enclosure rating is maintained by using the manual control cover screw and seal. After adjustment, these components must be replaced and secured to the proper torque CAUTION in order to maintain the enclosure rating and protection of internal drive controller.
  • Page 15: Magnet Decoupling

    Magnet Decoupling The I-Drive pump/motor combinations do not decouple. If pump load becomes excessive, current limiting in the controller prevents motor overload. Additional protection is provided by a thermal sensor which shuts down the drive if the housing temperature exceeds 80°C (176°F).
  • Page 16: Fault Isolation

    Fault Isolation If the I-Drive does not meet its design performance or fails to operate correctly, refer to the following tables for assistance in identifying the cause and remedy: Execution of troubleshooting steps, determination of root cause and corrective actions should be performed by a skilled maintenance person. MOTOR WILL NOT OPERATE Cause Remedy...
  • Page 17: Technical Specification

    Technical Specification All Dimensions in mm.[inch] NOTE Not all possible configurations are shown. Contact your local Micropump distributor or contact Micropump directly for additional versions. NOTE Model IMS 52.4 2.06 44.4 1.75 71 2.80 30.5 [0.60] 48.3 [0.95] Ø4.2 [Ø0.08] I-Drive Model Product Code...
  • Page 18 Model IEG 57.7 2.27 70 2.76 Ø 5 .20 5 .20 88.9 3.50 70 2.76 I-Drive Model Product Code DG-F61.G1 Speed Range 500 to 5500 rpm Typical No-Load Speed 5500 rpm (24 VDC Input / 5 VDC Control / 25°C Ambient) Speed @ Rated Torque 3500 rpm @ 106 mNm (15 oz-in)
  • Page 19 Model IMS Mounting Bracket 85.5 3.37 55 2.17 50.8 2.00 40.8 1.61 5 .20 Model IEG Mounting Bracket 126.4 4.97 44.5 1.75 61.9 2.44 77.9 3.07 DOC No: 7936 REV D...
  • Page 20: Notes

    Notes DOC No: 7936 REV D...
  • Page 21 To purchase pumps, parts or receive further information contact your local Micropump distributor or contact Micropump directly. Micropump, Inc. A Unit of IDEX Corporation 1402 NE 136th Avenue Vancouver, WA 98684 USA Tel: +1 (360) 253-2008 Fax: +1 (360) 253-2401...

This manual is also suitable for:

Micropump i-drive iegDg-d42.h2Dg-f61.g1

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