Page 1 FENDT 1038 Vario S4 FENDT 1042 Vario S4 FENDT 1046 Vario S4 FENDT 1050 Vario S4 Marktoberdorf November 2015 AGCO GmbH - Johann-Georg-Fendt-Str. 4 - D-87616 Marktoberdorf 530.020.020.011 Rev.A FENDT is a worldwide brand of AGCO 4879 © AGCO 2015...
Page 2 Up-to-date at the time of going to press The high safety and quality level of the FENDT machines is ensured by constant development work on designs, equipment and accessories. We would therefore ask you to bear in mind that changes in form, equipment or technology may be required at any time.
Page 3 From chassis no. 529 .. 0101- FENDT 1050 Vario From chassis no. 530 .. 0101- AGCO GmbH Maschinen und Schlepperfabrik 87616 Marktoberdorf / Bavaria / Germany Tel. no.: +49 (0) 8342 77-0 Fax: + 49 (0) 8342 77-222 © PSD/HP 2015-11...
Page 4 Maintenance 530.020.020.011 Rev.A...
Page 5: Table Of Contents
Table of contents Maintenance ........... 11 1 SAFETY INSTRUCTIONS 1.1 Introduction .
Page 6 Table of contents 2.8.1 Change the the front axle differential oil ....... . 42 2.8.2 Bleed the suction line of the hydrostatic fan drive .
Page 7 Table of contents 2.19.4 Adjust the front headlamps ......... 68 2.19.5 Adjust the auxiliary lighting .
Page 8 4.4.1 Vehicle registration on AGCO Net ........
Page 9: Safety Instructions
Table of contents 1. SAFETY INSTRUCTIONS 1.1 Introduction ............. 13 1.1.1 Safety advice in the instructions and on the vehicle .
Page 10 Table of contents Maintenance 530.020.020.011 Rev.A...
Page 11: Introduction
1. SAFETY INSTRUCTIONS 1.1 Introduction 1.1.1 Safety advice in the instructions and on the vehicle WARNING: Serious injury or death can result from non-compliance with safety-relevant instructions: Depending on the source of danger and the effect, damage, minor or serious injury or death may result if: •...
Page 12: Information Regarding Toxic Substances And Pollutants
1. SAFETY INSTRUCTIONS 1.1.2 Information regarding toxic substances and pollutants In addition to the safety instructions in this manual or on the vehicle or any implements, information regarding toxic and harmful substances must be observed. 1.1.2.1 Substances that are harmful to health FENDT is committed to comprehensive environmental protection.
Page 13: Safety - Symbols And Terms Used
1. SAFETY INSTRUCTIONS 1.2 Safety - symbols and terms used 1.2.1 Safety - symbols and terms used Signal This safety sign means CAUTION! BE ALERT! YOUR SAFETY DEPENDS ON IT! The safety sign indicates important safety notes on machines and safety stickers and in operating instructions and other places.
Page 14: Special Safety Instructions For Tractor Maintenance
1. SAFETY INSTRUCTIONS 1.3 Special safety instructions for tractor maintenance 1.3.1 General maintenance instructions WARNING: Always read and observe the relevant sections of the Operator's Manual and any other technical documentation before performing any repairs or maintenance work. WARNING: Familiarize yourself with any legal requirements before all maintenance and repair work, particularly the work safety and accident prevention regulations.
Page 15: Special Instructions For Cleaning The Tractor
1. SAFETY INSTRUCTIONS - the exhaust or noise levels are made worse. The use of unauthorized parts can negatively influence vehicle safety. For this reason, use only genuine FENDT spare parts. General notes on maintenance • Switch the engine off and remove the key before maintenance and repair work. Relieve pressure from implement lines, e.g.
Page 16 1. SAFETY INSTRUCTIONS Procedure Never leave the tractor unattended while the engine is running. Before leaving the tractor, engage neutral and secure the tractor to prevent it rolling away by applying the park brake. Deactivate the PTO. Lower the implements. Switch the engine off.
Page 17: Service And Maintenance
Table of contents 2. Service and maintenance 2.1 General ..............21 2.1.1 General .
Page 18 Table of contents 2.9.5 Fill the final drives with oil ..........46 2.9.6 Change the pressure and suction filters .
Page 19: General
2. Service and maintenance 2.1 General 2.1.1 General WARNING: Before any maintenance and repair work and before opening the engine cover, switch off the engine. Remove the ignition key. Apply the hand brake and use a chock if necessary. Ensure that the tractor is securely parked. Disconnect the battery (negative terminal) before working on the engine.
Page 20: Engine Cover And Side Panels
2. Service and maintenance 2.2 Engine cover and side panels 2.2.1 Open and close the engine cover NOTE: If the tractor has been fitted with a front power lift, remove top link. Open the bonnet Release latch (A) (unlock with the ignition key).
Page 21: Side Panels
2. Service and maintenance 2.2.2 Side panels Remove side panels Open side panel lock catches (arrows) Remove side panels. Attach side panels Place the side panel in the lower brackets and press it into the catch until it clicks fully into place.
Page 22: Engine
2. Service and maintenance 2.3 Engine 2.3.1 General IMPORTANT: The engine oil should also be changed prior to long periods of inactivity. 2.3.2 Check the engine oil level Before starting the procedure • Place the tractor level on a flat surface. •...
Page 23: Change The Engine Oil Filter
2. Service and maintenance Drain the engine oil Turn off the engine. Place an oil drip pan underneath the engine. Remove the drain plug (A). Drain the used oil completely. Screw the cleaned drain plug back in with a new seal ring. Fig.
Page 24: Fill With Engine Oil
2. Service and maintenance 2.3.5 Fill with engine oil Fill with engine oil Remove dipstick (A). Pour in the required engine oil through the filler hole. Ensure cleanliness! Start engine. Check the oil level. Check engine for leaks. Fig. 8 Maintenance 530.020.020.011 Rev.A...
Page 25: Fuel System
2. Service and maintenance 2.4 Fuel system 2.4.1 Change the fuel filter Fuel filter On left side of engine NOTE: Replace and service in accordance with the maintenance plan. This should be done sooner if engine performance drops off. Fig. 9 Change the fuel filter Procedure Turn off the engine.
Page 26: Fuel Pre-Filter
2. Service and maintenance Lightly oil the new seal (A) or moisten with diesel fuel. Tighten the housing cover by hand until the seal makes contact. Fig. 12 Tighten housing cover to (25 Nm). Start engine. Check for leaks. Fig. 13 Turn off the engine.
Page 27: Message In Multiple Display
2. Service and maintenance 2.4.2.1 Message in multiple display Multi-display on instrument panel If message (A) appears on the multiple display, drain water and dirt. Fig. 15 2.4.2.2 Drain water and dirt Procedure Turn off the engine. Open bleed screw (B). Open drain plug (A) —...
Page 28: Bleeding Air From The Fuel System
2. Service and maintenance 2.4.3 Bleeding air from the fuel system IMPORTANT: Do not open any fuel injection lines while bleeding the system, otherwise they will have to be replaced. Bleeding air from the fuel system Open bleed screw (B) on the fuel pre-filter. Unlock the manual feed pump (A).
Page 29: Change Breather Filter On The Adblue® Tank
2. Service and maintenance Change the AdBlue® filter Turn off the engine. NOTE: Once the engine has been turned OFF, wait for at least two minutes to prevent the AdBlue® feed pump from taking in air. Before removing the filter, clean the surrounding surfaces.
Page 30: Intake System
2. Service and maintenance 2.5 Intake system 2.5.1 Air filter contamination display in the terminal IMPORTANT: The air filter contamination can be checked in the terminal. The air filter may only be replaced if a warning message appears. Replacing the air filter too frequently can cause damage in the intake system! Menu sequence for the "Engine characteristics"...
Page 31: Remove And Install The Main Cartridge
2. Service and maintenance Engine characteristics menu level Reset the air filter contamination display Contamination of the air filter NOTE: The display unit can be reset with the key (A) at any time. The value then increases again to the current contamination level. After replacing the filter, it is obligatory that the display is reset as the display can only increase, but never decreases on its own.
Page 32: Remove Main Cartridge
2. Service and maintenance 2.5.2.1 Remove main cartridge Procedure Unlock snap-on hooks (arrow) and remove the cover. Fig. 24 Pull out main cartridge (A). Clean the filter housing; ensure sealing faces are free from defects. Fig. 25 2.5.2.2 Install the main cartridge NOTE: Before fitting the main filter or safety filter, check the surface of the seal rings for contamination, splits, the formation of cracks or other damage.
Page 33 2. Service and maintenance Procedure Pull out safety cartridge (A). Fit a new safety cartridge NOTE: Ensure cleanliness! The clean air duct must be kept free of particles of dust or dirt. Fig. 26 Maintenance 530.020.020.011 Rev.A...
Page 34: Cooling System
2. Service and maintenance 2.6 Cooling system 2.6.1 Clean the cooling system Clean radiator Open the bonnet. Air conditioning condenser Lower part: gearbox oil cooler Upper part: intercooler Water cooler Fuel cooler (hidden) Swivel the air conditioning condenser (A) to the side.
Page 35 2. Service and maintenance Menu sequence for the "Engine characteristics" page Fig. 29 1. Tractor info 2. Tractor settings (main page) 3. Engine and transmission 4. Engine characteristics Maintenance 530.020.020.011 Rev.A...
Page 36: Re-Fill With Coolant
2. Service and maintenance Engine characteristics menu level Coolant reservoir fill level display NOTE: If the coolant level is too low, a warning message appears in the instrument cluster and coolant must be added to the expansion tank. Fig. 30 2.6.3 Re-fill with coolant NOTE: Top up the coolant only when the engine is cold and the coolant temperature is lower than 50°C.
Page 37: Re-Fill With Coolant
2. Service and maintenance 2.6.3.1 Re-fill with coolant Procedure Slowly twist the cap (A) a half turn to release the overpressure. Remove the cover. Add coolant through the filler neck until the expansion tank is full. NOTE: There is no MIN or MAX mark on the tank;...
Page 38: Clean The Cooling/Heating System Internally
2. Service and maintenance Procedure Turn off the engine. Open bonnet. Twist the coolant filler cap half a turn to release the overpressure. Switch on the heater. Place a suitable collection container underneath the engine. Remove drain hose (A) from bracket and point downwards.
Page 39: V-Belt
2. Service and maintenance 2.7 V-belt 2.7.1 Check V-belt Check poly-V belt WARNING: Serious injury caused by parts that have moved: When working or standing close to rotating drive shafts, parts that have been moved or tossed around may cause crushing, cutting and impact injuries.
Page 40: Front Axle
2. Service and maintenance 2.8 Front axle 2.8.1 Change the the front axle differential oil Drain front axle oil • Place an oil drip pan underneath the housing. • Loosen the oil drain plug (A) and allow the oil to drain completely.
Page 41: Apply Pressure To The Front Axle Housing
2. Service and maintenance 2.8.2.1 Apply pressure to the front axle housing Procedure Mount device (A) on the front axle oil filler neck. Connect the compressed air hose to the quick coupling of the device. NOTE: The pressure in the housing is limited by the device.
Page 42: Change The Oil In The Front Axle Final Drive Hubs
2. Service and maintenance 2.8.4 Change the oil in the front axle final drive hubs Jack up the front axle Procedure Jack up the front axle until the wheels can turn freely. 2.8.4.1 Drain the oil Procedure Turn the wheel until the hole is at the bottom.
Page 43: Transmission And Axle Drives
2. Service and maintenance 2.9 Transmission and axle drives 2.9.1 Check the oil level in the transmission Preliminary conditions • Place the tractor level on a flat surface. • Front axle suspension in center position. • Start the engine and allow to run for approx. two minutes at idle speed. Check the oil level Procedure Switch off the engine and wait a minimum of...
Page 44: Pour In The Transmission Oil
2. Service and maintenance 2.9.3 Pour in the transmission oil Pour in the transmission oil Procedure Remove the dipstick (A) and pour oil in through the filler neck. Start the engine and let it run for at least five minutes so that the brake housing is filled. Visual inspection for leaks.
Page 45: Change The Pressure And Suction Filters
2. Service and maintenance Procedure Fill the required oil through the filler hole (A) on the left and right axle housing, up to approx. 61 mm below the filler hole. Fig. 45 2.9.6 Change the pressure and suction filters To Change the pressure filter: Procedure Unscrew the filter canister (A).
Page 46: Hydraulic System
2. Service and maintenance 2.10 Hydraulic system 2.10.1 Check hydraulics oil level Preliminary conditions • Linkage lowered • Hydraulic cylinders retracted • Oil temperature approx. 20°C Check the oil level in the hydraulic system IMPORTANT: Regularly check hydraulic hoses, and replace them if they show signs of damage or ageing. Procedure Switch ignition ON.
Page 47: Fill With Hydraulic Oil
2. Service and maintenance 2.10.3 Fill with hydraulic oil. Preliminary conditions • Linkage lowered • Hydraulic cylinders retracted 2.10.3.1 Filling with oil WICHTIG: The oil used must meet a purity level compliant with class 20/18/15 in accordance with ISO 4406-1999 or class 10A/10B/9C in accordance with SAE AS4095 Revision E.
Page 48: Clean The Flat-Face Self-Sealing Hydraulic Couplings
2. Service and maintenance Breather filter 1. Unscrew air vent filter (A), install new filter. NOTE: The air vent filter cannot be cleaned. Fig. 52 Fine filter control pressure 1. Before removing the filter, clean the surrounding surfaces. 2. Unscrew the filter canister (A). 3.
Page 49 2. Service and maintenance 1. Clean the surfaces of the hydraulic couplings with a cloth and cleaning agent. 2. Unscrew the three hexagon socket head screws. 3. Remove shell of the hydraulic couplings. Fig. 55 1. Remove coloured plastic rings from the couplings.
Page 50: Leak Oil From Hydraulic Couplings
2. Service and maintenance 1. Tighten coupling inserts to 100 Nm. Fig. 59 1. Position coloured plastic rings on the couplings. 2. Position the shell of the hydraulic couplings. 3. Tighten the three hexagon socket head screws to 6 Nm. 4.
Page 51: Drain Leak Oil From Front Hydraulic Couplings
2. Service and maintenance 2.10.6.2 Drain leak oil from front hydraulic couplings Procedure Place a suitable collection container underneath the leak oil tank. Pull out the plug (arrow) from the leak oil tank and allow the oil to drain. When the oil has completely drained, push the plug (arrow) back in.
Page 52: Steering And Front Wheels
2. Service and maintenance 2.11 Steering and front wheels 2.11.1 steering Regularly check the steering for: • Leaks and damage • Perfect condition of the sealing bellows and hose lines • Chafing points 2.11.2 Check the toe-in Setting value • Toe-in is 0 +2 mm. Setting conditions •...
Page 53: Heating And Ventilation
2. Service and maintenance 2.12 Heating and ventilation 2.12.1 General WARNING: All installed filters must be clean and fully functional. This applies in particular when operating in dusty conditions or under the influence of aerosols and vapours. 2.12.2 Fresh air filter Change the fresh air filter NOTE: Clean (tap out, blow out) the filter if fan output falls;...
Page 54 2. Service and maintenance Procedure Remove the left and right covers. Remove recirculation filter (A). Fit new recirculation filters. NOTE: Ensure the mounting direction is correct (arrow on the side panel of the filter facing outwards). Refit the left and right covers. Fig.
Page 55: Compressed Air System
2. Service and maintenance 2.13 Compressed air system 2.13.1 Compressed air system function test Leak-testing the compressed air system Procedure Engine OFF Observe the compressed air gage (A) on the instrument panel. NOTE: The gage must remain constant for at least three minutes with the compressed air reservoir full.
Page 56 2. Service and maintenance Replace air dryer cartridges (A) in accordance with the maintenance schedule or if water is leaking from the drain valve. NOTE: Two air dryer cartridges are present if a two-way compressor is installed. Fig. 69 Maintenance 530.020.020.011 Rev.A...
Page 57: Air-Conditioning System
2. Service and maintenance 2.14 Air-conditioning system 2.14.1 Condenser Clean the condenser All repairs and maintenance work must only be carried out by qualified technicians. DANGER: Freezing from contact with refrigerant: If liquid refrigerant comes into contact with skin, it may cause freezing.
Page 58: Windscreen Washer
2. Service and maintenance 2.15 Windscreen washer 2.15.1 Windscreen washer Premix windscreen washer fluid Procedure Pre-mix the washing fluid in a container. Mix the washing fluid with windscreen washer concentrate all year round. Fill the washing fluid tank: At temperatures above freezing point: •...
Page 59: Towing Equipment
2. Service and maintenance 2.16 Towing equipment 2.16.1 Trailer hitch maintenance Check the rotation of the hitch jaw 4 times a year. To do this, loosen the hexagon socket head screw (A) and lubricate the grease nipple opposite the screw. Turn the hitch jaw by one revolution and retighten the screw (A) to 35 Nm - 50 Nm.
Page 60 2. Service and maintenance Automatic trailer hitch with cylindrical pin Lower limits: x1 = 29.5 mm x2 = 6 mm Fig. 74 Automatic trailer hitch with rounded pin Lower limits: x1 = 26 mm x2 = 37 mm x3 = 6 mm Fig.
Page 61: Power Lift
2. Service and maintenance 2.17 Power lift 2.17.1 Three-point linkage wear limits IMPORTANT: The three-point linkage must be checked for wear before each use! If a component or assembly has reached its wear limit, it must be replaced by an authorized dealer workshop. Only use original FENDT parts! Lower link Balls...
Page 62: Cleaning The Tractor
2. Service and maintenance 2.18 Cleaning the tractor 2.18.1 Cleaning General • Upholstered parts can be removed from the operator's seat with a minimum amount of tools. • Clean upholstery sections of the operator's seat with a microfiber cloth moistened with a 1% soap solution (e.g.
Page 63: Clean With The High-Pressure Cleaner
2. Service and maintenance 2.18.2 Clean with the high-pressure cleaner Procedure Turn off the engine. Clean with the high-pressure cleaner: • Maintain sufficient distance from seals and paintwork. • Move the nozzle of the high-pressure cleaner while cleaning. • Maximum water temperature 50°C •...
Page 64: Clean The Cab's Air Spring Bellows
2. Service and maintenance • Cleaning cloths, spectacle cleaning cloths and lint-free cloths. • Clean the display surface with a commercially available microfibre cloth and cleaner for TFT/LCD displays. • Dry the display surface with a dry microfibre cloth. 2.18.4 Clean the cab's air spring bellows To ensure that the cab's pneumatic suspension functions properly, the air spring bellows (A) and the area around them must be cleaned if they are...
Page 65: Electrical And Electronic Systems
2. Service and maintenance 2.19 Electrical and electronic systems 2.19.1 General 2.19.2 Batteries Maintenance instructions Electrolyte level approx. 15 mm above the top of the plates. • Refill with distilled or de-ionized water when necessary. NOTE: Tap water reduces the electrical power of the battery.
Page 66: Adjust The Front Headlamps
2. Service and maintenance 2.19.4 Adjust the front headlamps NOTE: Before adjusting, manually set the front axle suspension to move the chassis into the center of the suspension range Remove front-end weight. Check tire pressures. Check the lenses and reflectors for damage and replace if necessary.
Page 67: Additional Installation Of Electrical And Electronic Equipment
2. Service and maintenance At a distance of 10 m the height of the light-dark boundary is two thirds of the height of the headlamp from the ground. Fig. 83 2.19.6 Additional installation of electrical and electronic equipment Subsequent installation of mobile communication systems Subsequent installation of mobile communication systems (e.g.
Page 68: Fuses
2. Service and maintenance 2.20 Fuses 2.20.1 Fuse assignment Location of the fuses in the cab Right-hand side of cab Remove covering NOTE: The overview diagram of the fuses and relays can be found in the cover. Fig. 84 Maintenance 530.020.020.011 Rev.A...
Page 69 2. Service and maintenance Overview of the fuses and relay Fig. 85 Maintenance 530.020.020.011 Rev.A...
Page 70 2. Service and maintenance Fuse carriers F1 to F10 (fuses no. 1 - 10) DANGER: Use only genuine fuses! The use of over-rated fuses will destroy the electrical unit! Fire hazard! Fuse Value (A) Consumer Control panel Fuel pre-filter heater Work light on rear mudguard ISO + diag.
Page 71 2. Service and maintenance Fuse Value (A) Consumer Immobiliser + tachograph Rotating beacon MV 3rd circuit MV 4th circuit SCR supply module pump Fuse carriers F31 to F40 (fuses no. 31 - 40) Fuse Value (A) Consumer Hydraulic motor 2 sensor Compressed air supply sensor Compressed air supply sensor Clutch pedal sensor...
Page 72 2. Service and maintenance Fuse carriers F51 to F60 (fuses no. 51 - 60) Fuse Value (A) Consumer 4-wheel drive clutch sensor Oil pressure monitoring sensor Rear PTO sensor + fan sensor Steering wheel sensor High pressure 2 sensor High pressure 1 sensor Hand brake sensor Hydrostatic sensor Bevel pinion sensor...
Page 73 2. Service and maintenance Fuse Value (A) Consumer Radio + interior lighting 10 A socket AdBlue quality Fuse carriers F81 to F90 (fuses no. 81 - 90) Fuse Value (A) Consumer Inside engine cover work light Outside engine cover work light Trailer ABS/PIN 7 NA Fuel pre-filter heater Rear outer work lights on roof...
Page 74 2. Service and maintenance Fuse carriers F101 to F109 (fuses no. 101 - 109) Fuse Value (A) Consumer E-Box (EXT) Rear window heater Heated windscreen Right air conditioning regulator Left air conditioning regulator Primary fan Fuse F110 (external) F110 UB30d fuse (20 A) Right side of tractor, in the battery box Remove covering Fig.
Page 75 2. Service and maintenance Relay Function Relay, emergency mode Relay, Ub15b Relay, SCR heater Relay, SCR heater Relay, engine cover work light Relay, Ub15a Relay, rear work light Rear window heater relay Maintenance 530.020.020.011 Rev.A...
Page 76 2. Service and maintenance Maintenance 530.020.020.011 Rev.A...
Page 77 Table of contents 3. Faults and remedy 3.1 Warning and fault messages ..........81 3.1.1 General .
Page 78 Table of contents Maintenance 530.020.020.011 Rev.A...
Page 79: Warning And Fault Messages
3. Faults and remedy 3.1 Warning and fault messages 3.1.1 General Warning and fault messages are indicated by symbols on the multiple display (A). The warning lamp also flashes and a warning signal sounds. If a fault code is displayed, additional fault codes can be called up for the exact determination of faults.
Page 80 3. Faults and remedy Fig. 3 Transmission oil temperature too high (105°) Transmission oil too hot. Allow transmission oil to cool down. Cooler contaminated, clean Clean the transmission oil cooler. Fig. 4 Warning, hydraulic oil temperature too high With nothing in memory, relieve the hydraulic system of load and switch off the engine. Spool valve not set to "Neutral"...
Page 81 3. Faults and remedy Fig. 6 AdBlue® tank level warning AdBlue® tank level too low. Top up AdBlue®. Note: Lengthy operation without AdBlue® causes damage to the metering module of the AdBlue® exhaust after-treatment system. Fig. 7 Hand brake applied Display accompanied by intermittent audible signal and warning light.
Page 82 3. Faults and remedy Fig. 9 Engine speed below 500 rpm and turbine clutch function switched off Display accompanied by intermittent audible signal and warning light. Engine speed too low. Increase engine speed. Fig. 10 Front/rear PTO overspeed Display with warning light. Overspeed Reduce PTO speed.
Page 83 3. Faults and remedy Fig. 12 Variotronic Ti Engine speed below 400 rpm when playback is Increase engine speed and restart playback. started. Fig. 13 Variotronic Ti Travel speed too low when playback started. Increase the road speed and restart playback. Fig.
Page 84 3. Faults and remedy Fig. 16 Vehicle is ready for operation (neutral OFF) The vehicle can be driven away after the joystick is activated Fig. 17 Seat switch Leave the operator's seat for more than 3 seconds. Sit on the operator's seat. If the Tractor Management System (TMS) is active the engine speed is reduced.
Page 85 3. Faults and remedy Fig. 19 Handbrake not applied Hand brake not applied (seat not occupied; gearbox If message appears when not necessary: Seat active when tractor at a standstill) switch or hand brake switch faulty or set incorrectly. Fig. 20 The tractor is moving faster than the permitted top speed The transmission has a mechanical fault (excessive Reduction of the maximum permissible engine...
Page 86 3. Faults and remedy Fig. 22 Activate cruise control while brake is pressed If an attempt is made to switch on the cruise Release foot brake. control (joystick moved to the right) while the brake is depressed, the following is displayed for 3 seconds.
Page 87 3. Faults and remedy Fig. 25 When starting the tractor, the activation button is depressed or jammed Release activation button. Fig. 26 Electrohydraulic steering system ISO implement control not activated. Fig. 27 Electrohydraulic steering system Vario-Guide cannot be activated. Fig. 28 Emergency mode The transmission can no longer be adjusted electronically.
Page 88 3. Faults and remedy Fig. 29 Locked front power lift If the release control is activated and a change of status from single-acting to double-acting is detected (ball valve) Fig. 30 Rigid linkage drawbar active Appears for about 2 seconds when throttle pedal mode is activated or as long as no direction of travel is selected.
Page 89 3. Faults and remedy Fig. 32 Throttle pedal function deactivated Appears for about 2 seconds when throttle pedal mode is switched off. Fig. 33 Throttle pedal function active Appears when the joystick is moved in the current direction of travel in throttle pedal mode. At the same time a warning beep sounds.
Page 90: Fault Messages
3. Faults and remedy Fig. 36 Steering axle not active Steering axle deactivated (information only) 3.1.3 Fault messages Display accompanied by intermittent audible signal and warning light. Fault codes are also displayed with the fault messages. In the event of a fault message, proceed as follows: •...
Page 91 3. Faults and remedy Fig. 39 Engine temperature Display accompanied by a continuous bleep and warning light Reduce the engine load immediately, then switch off. Radiator fins clogged. Blow through or spray fins from inside to outside. Insufficient coolant. Top up with warm water while the engine is running.
Page 92 3. Faults and remedy Fig. 41 Charge air temperature Display accompanied by a continuous bleep and warning light Reduce the engine load immediately, then switch off. Intercooler dirty. Check intercooler and clean if necessary. V-belt broken. Replace V-belt. Viscous fan faulty. Replace viscous fan (workshop task).
Page 93 3. Faults and remedy Fig. 43 Hydraulic oil level (advance warning) Display accompanied by a continuous bleep and warning light Hydraulic tank may be pumped empty. Flow rate is limited to 10 l/min for all valves. Fig. 44 Transmission oil filter contaminated Display with warning light.
Page 94 3. Faults and remedy Fig. 46 Instrument panel memory Display accompanied by a continuous bleep and warning light Invalid programming of instrument panel. Reprogram (workshop task). Fig. 47 Valve prioritization Display with warning light. Prioritized valve requires more oil than the pump Valve priority is temporarily deactivated until the can supply.
Page 95 3. Faults and remedy Fig. 49 Pressure relief valve in engine control unit Note: Engine will switch off in a few minutes. Break in wiring, electrical fault. Fig. 50 Differential lock Switching on may no longer be possible. Fig. 51 Compressed air supply Pressure in tank is too low.
Page 96 3. Faults and remedy Fig. 53 Front PTO Engage by pressing button; try pressing for longer than 5 seconds. Fig. 54 EPC rear linkage Move quick-lift switch fully or turn ignition off and then on again. Fig. 55 Front linkage Move quick-lift switch fully or turn ignition off and then on again.
Page 97 3. Faults and remedy Fig. 57 Terminal not fitted Connect terminal. Fig. 58 Joystick Dual actuation or actuation stuck; not functioning. Fig. 59 Linear module Linear module not calibrated, faulty or not plausible. Fig. 60 Gearbox control Call up fault code and take the measures according to the code table. Maintenance 530.020.020.011 Rev.A...
Page 98 3. Faults and remedy Fig. 61 Sensors No pressure or volume monitoring. It is essential to determine the cause of the fault immediately using the code table. Fig. 62 Electronics Display accompanied by a continuous bleep and warning light Electronic connections between components are faulty, e.g.
Page 99 3. Faults and remedy Fig. 65 Memory e-box (not EPC) E-box basic programming invalid. (Reprogramming to be done: workshop task). Fig. 66 Front axle suspension Not operational. Suspension remains in the last position selected. Fig. 67 Transmission slip too great Target/actual transmission slip limit exceeded.
Page 100 3. Faults and remedy Fig. 68 Hydraulic system level Hydraulic tank empty. Valves, front power lift and rear EPC are locked. Refill hydraulic oil or manually move the valve to floating position so that oil can flow back from the external cylinder. Switch ignition OFF and ON (reset).
Page 101 3. Faults and remedy Fig. 71 Hydraulic valves (oil temperature) Hydraulic oil temperature too low; operate until the oil has warmed up and unlock the valve again. Fig. 72 Engine coolant (level) Coolant level too low Top up with coolant. Fig.
Page 102 3. Faults and remedy Fig. 75 Seat switch faulty Throttle pedal mode is not possible. Variotronic Ti functions cannot be played back. Auto-Guide cannot be activated. Fig. 76 Fault with the Variotronic Ti One or more functions faulty. Variotronic Ti functions cannot be played back. Fig.
Page 103 3. Faults and remedy Fig. 79 Fault with the PTO linkage automatic mode Contact workshop. Fig. 80 Fault with the AdBlue® system Short circuit due to break in supply, earth or cable; limit exceeded or specified value not reached Fig. 81 Fault with engine control e.g.
Page 104 3. Faults and remedy Fig. 83 Fault with engine control Incorrect engine type for tractor type; torque is reduced. Fig. 84 Dipped beam e.g. lamp faulty: change. Fig. 85 Indicators e.g. lamp faulty: change. Fig. 86 High beam e.g. lamp faulty: change. Maintenance 530.020.020.011 Rev.A...
Page 105 3. Faults and remedy Fig. 87 Trailer e.g. lamp faulty: change. Fig. 88 Windscreen wipers and washer system Windscreen wipers faulty, call workshop. Fig. 89 Parking light and licence plate lighting e.g. lamp faulty: change. Fig. 90 Electronic immobilizer Incorrect ignition key. Maintenance 530.020.020.011 Rev.A...
Page 106 3. Faults and remedy Fig. 91 Electronic immobilizer Aerial faulty. Fig. 92 Electrohydraulic steering system Invalid setting of regulator in EEPROM. Fig. 93 Electrohydraulic steering system Steering angle sensor faulty. Fig. 94 Electrohydraulic steering system Steering wheel sensor faulty. Maintenance 530.020.020.011 Rev.A...
Page 107 3. Faults and remedy Fig. 95 Electrohydraulic steering system Steering valve fault. Fig. 96 Electrohydraulic steering system Button in multi-function armrest faulty, or connection to EXT interrupted. Fig. 97 Electrohydraulic steering system Fault with system. Fig. 98 Automatic steering axle mode Fault with system, e.g.
Page 108 3. Faults and remedy Fig. 99 Automatic steering axle mode Steering column volume greater than pump volume (steering axle receiving too little) Fig. 100 VarioDoc fault VarioDoc operation limited. Fig. 101 VarioGuide fault Track guidance system not working Fig. 102 Left or right brake pads worn Replace brake pads.
Page 109 3. Faults and remedy Fig. 103 ICU (main control unit) not responding Contact workshop. Fig. 104 Oil temperature in EPC front hydraulics too high Relieve the EPC front hydraulics of load and switch off the engine. Fig. 105 Fault with central electrics e.g.
Page 110 3. Faults and remedy Fig. 107 Tire pressure monitoring system Error in the tire pressure monitoring system. Contact workshop. Fig. 108 Tire pressure monitoring system Operating conditions not met Warning appears on the terminal Contact workshop. Fig. 109 Tire pressure monitoring system Tire pressure outside the valid range or Pressure difference between the tires on one axle too high.
Page 111 3. Faults and remedy Fig. 110 Tire pressure monitoring system Compressed air supply too low, therefore tire pressure monitoring system cannot yet operate. Wait for sufficient pressure Warning appears on the terminal Fig. 111 Electrics control panel Complete electrics control panel or a single button not working. Fig.
Page 112 3. Faults and remedy Fig. 114 Engine control fault Engine control fault, TMS is switched off until the next engine start-up. Diagnostics or checksum error New EOL programming (workshop task) Fig. 115 Engine control fault Torque reduction, TMS is switched off until the next cold start Incorrect engine control Dealer / workshop: Fig.
Page 113: Clear A Warning Or Fault Message
3. Faults and remedy Fig. 117 TeachIn error Error between TeachIn and terminal Electrical fault or communication error between Dealer / workshop: TeachIn and terminal 3.1.4 Clear a warning or fault message Confirm fault messages individually. Press the button until there are no more fault messages. Each stored fault message must be cleared individually.
Page 114 3. Faults and remedy Engine won't turn over. Cable loose or broken. Replace cable. Discharged battery (e.g. V-belt loose or broken). Replace V-belt. Starter faulty. Replace starter. Engine starts, but stops after a short time. Air in the fuel system. Bleed air from the fuel system.
Page 115 3. Faults and remedy Poor engine performance Injection nozzle defective or injection cycle Workshop job. incorrect. Fuel pump, engine management or common rail Workshop job. overflow valve defective. Operating temperature too low. Bring up to correct operating temperature. Compression too low. Workshop job.
Page 116 3. Faults and remedy Engine temperature too high Fan belt loose or broken. Replace fan belt. Cooling system not completely filled. Fill up coolant. Cooling system blocked. Clean the cooling system Thermostat faulty. Replace the thermostat (workshop task). Radiator cap leaking. Replace radiator cap.
Page 117 3. Faults and remedy Tractor will not drive Flushing valve stuck open. Drive in opposite direction of travel. No transmission calibration programmed. Reprogram the transmission calibration (workshop job) Speed setting not calibrated. Calibrate the speed setting. Transmission oil temperature too high Cooler contaminated.
Page 118 3. Faults and remedy Tractor does not pull Insufficient feed flow. Measure feed and output pressures. Leak in the main circuit. Measure feed and output pressures. High pressure limiting valve does not close. Measure control pressure. Flushing valve stuck open. Drive in opposite direction.
Page 119 3. Faults and remedy Charging indicator lamp lit Fault with alternator. Inspect alternator. Repair or replace as necessary (workshop job). No reading on the digital display Power supply interrupted. Change fuse and check connectors. Check fuse and connectors. General faults in the electrical system No contact between terminals and battery cables.
Page 120 3. Faults and remedy Fault with the hydraulic lifting gear control, e.g., loose electrical connection, failure of an Call up the fault code on the multiple display; if electronic component etc. necessary contact the Service workshop. Slip control system operating inaccurately Speed signals in the e-box are inaccurate.
Page 121 3. Faults and remedy Heater ineffective Heater water valve is partially closed/air filter dirty. Open heating water valve / replace air filter. Heater fan not working Power supply to fan interrupted or fan failed or Check fuse / power supply. blocked.
Page 122: Information And Fault Messages Variotronic Ti And Implement Control
3. Faults and remedy 3.2 Information and fault messages Variotronic Ti and implement control 3.2.1 General In Variotronic and implement control mode, information and fault messages are displayed in the relevant national language. These messages should be observed and the appropriate action taken.
Page 123: Fault Code Tables
3. Faults and remedy 3.3 Fault code tables Maintenance 530.020.020.011 Rev.A...
Page 124: Fault Code 00.0.00
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Page 163: Fault Code 08.1.00
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Page 231: Emergency Mode
3. Faults and remedy 3.4 Emergency mode 3.4.1 General NOTE: Two types of emergency operation are available: 1. The transmission adjustment can still be made via the multiple display. (see chapter 3.4.2 Transmission engaged, page 233 ). 2. The transmission adjustment can no longer be made via the multiple display. (see chapter 3.4.3 Transmission control unit faulty, page 233 ).
Page 232 3. Faults and remedy • No turboclutch valve fault. • No clutch pedal sensor fault • No fault in engine speed sensor/bus connection to engine. Press button, the first main menu level appears on the multiple display. Press one of the buttons repeatedly until the symbol (A) flashes.
Page 233: Access To Mechanical Emergency Operation
3. Faults and remedy 3.4.4 Access to mechanical emergency operation • Partially remove floormat, by pulling the floormat on the right next to the operator's seat out. Fig. 125 • Pull back the floormat until the cover (A) of the emergency operation is exposed.
Page 234: Towing Instructions
3. Faults and remedy • Open or remove cover in cab floor. NOTE: (see chapter 3.4.4 Access to mechanical emergency operation, page 235 ). • Attach auxiliary lever (A) to transmission adjustment hexagon. NOTE: Auxiliary handle is included in the standard delivery and is located in the tool box.
Page 235: Towing
3. Faults and remedy Press up locking plate (B) and thus unlock the neutral circuit. Unlock gear lever (A) and pull it backwards until the lever clicks into place. Fig. 130 It may happen that the gearbox will not switch into neutral because the switching mechanism is loaded.
Page 236 3. Faults and remedy WARNING: Serious injury or death caused by an uncontrollable vehicle: When there is no pressure in the compressed air system, the hand brake is locked. Following emergency release of the park brake, there will be no braking effect when the drive brake is activated, which renders the vehicle uncontrollable.
Page 237 4.4.1 Vehicle registration on AGCO Net ........
Page 238 Table of contents Maintenance 530.020.020.011 Rev.A...
Page 239: Technical Data
4. TECHNICAL DATA 4.1 Technical data 4.1.1 Technical data: General Technical data: Dimensions and weights Tractor type 1038 1042 1046 1050 Weights Unladen weight, full tank, standard tires 14,000 kg Permissible overall weight at 40 km/h/ 21000 kg 50 km/h Permissible overall weight at 60 km/h 18000 kg Max.
Page 240: Technical Data: Gearbox
4. TECHNICAL DATA Technical data: Dimensions and weights Tractor type 1038 1042 1046 1050 Max. rear bar axle flange width (3000 2975 mm with duo hub mm). Standard track front 2100 mm Standard track rear 1970 mm to 2100 mm Front bolt pitch-circle diameter 425 mm Rear bolt pitch-circle diameter...
Page 241 4. TECHNICAL DATA Vario: continuously variable transmisssion Acceleration rate IV (if the 2.0 km/h joystick is touched once at rated engine speed) Differential lock (rear) Coupling Wet multiple disc clutch Clutch actuation electro./hydraulic Rear axle Model HA 400 Fully automatic power distribution with intelligently controlled 4WD engagement Rear wheel brake Type...
Page 242: Technical Data: Diesel Engine
4. TECHNICAL DATA Rear PTO (1000/1000E/1300) Engine speed for PTO rpm: 1000 rpm (1000 PTO setting) 1614 rpm 1000 rpm (1000E PTO setting) 1255 rpm 1300 rpm (PTO rpm/level 1300) 1631 rpm PTO speed at engine rated speed (1700 rpm) 1000 position 1054 rpm position 1000E...
Page 243 4. TECHNICAL DATA Tractor type 1038 1042 1046 1050 Maximum power of ECE R24 at 1950 294 kW/400 323 kW/440 353 kW/480 383 kW/520 Rated power of EG 97/68 at 1950 rpm 294 kW/400 323 kW/440 353 kW/480 383 kW/520 Maximum power of EG 97/68 at 1950 294 kW/400 323 kW/440...
Page 244: Technical Data: Front Axle
4. TECHNICAL DATA Torque values: diesel engine Final 90° tightening Specifications apply to: Vario 1038 - Vario 1050 Valves Number of intake valves per cylinder Number of exhaust valves per cylinder Valve clearance: inlet valve / exhaust valve 0.5 mm/0.8 mm With a cold engine (below 50°C) Specifications apply to: Vario 1038 - Vario 1050 4.1.4 Technical data: Front axle...
Page 245: Technical Data: Compressed Air System, Electrics & Front Power Lift
4. TECHNICAL DATA Air-conditioning system PAG ND8 refrigerant oil, X902.013.573.000 250 cm³ Air-conditioning system – The following specifications apply to Vario 1038 to Vario 1050 Windscreen washer Capacity 18.8 l Cab – The following specifications apply to Vario 1038 to Vario 1050 Hydraulic system Max.
Page 246 4. TECHNICAL DATA Electrical system Starter 7 kW at 24 V Electrical system – The following specifications apply to Vario 1038 to Vario 1050 Hydr. actuation Lift cylinder diameters (piston rod/cylinder) 36 mm/80 mm Lift cylinder stroke 210 mm Front power lift – The following specifications apply to Vario 1038 to Vario 1050 Front power lift ISO 730 three-point linkage attachment CAT 2 (inclination)
Page 247: Tires
4. TECHNICAL DATA 4.2 Tires 4.2.1 Tire pressures IMPORTANT: Check tire pressures regularly! Damage may occur if the correct tire pressure is not selected for the respective use. General The air pressure in the tire has a crucial function. The tire pressure affects the tire's load carrying capacity and the ground pressure.
Page 248: Change Wheels
4. TECHNICAL DATA Fig. 1 Based on the maximum speed (1), the air pressure (3) is selected according to the wheel load (2). IMPORTANT: The maximum/minimum pressure specified by the manufacturer must always be observed. NOTE: The tire pressure must be increased if the tractor is required to provide high torques, i.e. when driving with high tractive effort at low speed (e.g.
Page 249 4. TECHNICAL DATA • Replace any wheel nuts that are damaged or showing signs of rust. • Never oil or grease wheel nuts. Lubricated wheel nuts can come loose from the wheel hub. • Only use wheel nuts that are intended for use with the wheel and vehicle concerned. •...
Page 250 4. TECHNICAL DATA Support points for jack and support stands Fig. 3 IMPORTANT: If the tractor is not fitted with a rear power lift, the mounting surfaces on which otherwise the lower link blocks are bolted must not be used as support points. Special feature with NA equipment and 60"...
Page 251 4. TECHNICAL DATA Suspension cylinder with NA equipment and 60" track The shorter cylinder can be identified by this step. Fig. 5 Maintenance 530.020.020.011 Rev.A...
Page 252: Tire Combinations
4. TECHNICAL DATA Maintenance 530.020.020.011 Rev.A...
Page 253: Track Widths
4. TECHNICAL DATA 4.2.4 Track widths NOTE: Not all types of tire are available in all countries! Front track widths Front track widths Front wheels 1550 mm (61") 1650 mm (65") 2100 mm 2150 mm 320/90R42 340/85R46 420/85R38 650/65R34 IF650/65R34 IF650/65R34 IF650/65R38 IF650/65R38...
Page 254: Fuels And Lubricants
4. TECHNICAL DATA 4.3 Fuels and lubricants 4.3.1 Operating fluids, general DANGER: Fuels are harmful to health. They contain toxic and corrosive ingredients. DANGER: Fuels are highly comBUStible. DANGER: To avoid injury to yourself and others, please observe the following instructions: - Do not breath in fumes.
Page 255 4. TECHNICAL DATA Filling points Quantity Crop Variety Change interval 2), 8) Front axle differential 23.0 l Fendt Extra Trans 10W-40 After 1000 running hours, then every 2 years or every 1000 running hours STOU SAE 10W-40 or 15W-40 NOTE: In cold temperatures below -20°C, use of 10W40 oil is recommended, as otherwise...
Page 256: Filling Points
4. TECHNICAL DATA 8.Max. values Whichever comes first. The change interval is based on normal operating conditions. In difficult or extreme operating conditions (e.g. heat, cold, dust, high constant load), the change intervals should be halved. Always have the main service carried out before long idle periods. 4.3.3 Filling points Engine: Remove dipstick (A) and top up with engine oil.
Page 257 4. TECHNICAL DATA Front axle differential: Fill oil through filler hole (A). Fig. 9 Front axle drive hub drives: Fill up to overflow mark with hole on the right and mark in horizontal position. Fig. 10 Hydraulic system: Unscrew cover (A). Fill with oil. Fig.
Page 258: Biodiesel
4. TECHNICAL DATA Cooling system: Fill container (A) with clean, demineralized water containing anti-freeze. Fig. 12 Windscreen washer system: Pour fluid into container (A). Fig. 13 Fuel tank: Fill with fuel through filler neck (A). Fill with AdBlue® through fill neck (B). Fig.
Page 259: Biodegradable Hydraulic Oil
4. TECHNICAL DATA 4.3.5 Biodegradable hydraulic oil Biodegradable hydraulic oil quality Use rapeseed oil and synthetic-based HEES biodegradable hydraulic oil with a viscosity in accordance with ISO VG 32-ISO VG 46. NOTE: Polyglycol-based synthetic oils cannot be used. Maintenance intervals The oil and oil filter must be changed every 1000 running hours or every year, whichever occurs first.
Page 260 4. TECHNICAL DATA If the AdBlue® has been used up or there is a fault, the indicator lamp in the Varioterminal lights up or flashes. Refill the AdBlue® container immediately. If there is a fault, have the AdBlue® exhaust after- treatment checked and maintained in an authorized Fendt specialist workshop.
Page 261 4. TECHNICAL DATA Special features of AdBlue® Always heed country-specific laws and regulations when disposing of AdBlue®. Maintenance 530.020.020.011 Rev.A...
Page 262: Vehicle Registration On Agco Net
• Sold, registered with name and address information of the new owner. Regards, FENDT Technical Service. NOTE: There is an "AgcoNet Vehicle Registration User Guide" stored in AGCO NET: - Documents - AGCO SERVICE DOCUMENTS - Change days to 9999...
Page 263 4. TECHNICAL DATA Fig. 15 Maintenance 530.020.020.011 Rev.A...
Page 264 4. TECHNICAL DATA Maintenance 530.020.020.011 Rev.A...
Page 265 Table of contents 5. Lubrication and maintenance plan 5.1 Lubrication chart ............269 5.1.1 Lubrication points .
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Page 267 5. Lubrication and maintenance plan 5.1 Lubrication chart 5.1.1 Lubrication points 50 running hours Lift rods NOTE: Raise rear power lift fully. Fig. 1 Lower links Fig. 2 Front power lift pins. Fig. 3 Maintenance 530.020.020.011 Rev.A...
Page 268 5. Lubrication and maintenance plan Front power lift cylinder pins. Fig. 4 Automatic trailer hitch. Fig. 5 Automatic trailer hitch. Fig. 6 Mechanical trailer hitch. Fig. 7 Maintenance 530.020.020.011 Rev.A...
Page 269 5. Lubrication and maintenance plan Automatic mudguard adjustment Fig. 8 NOTE: For machines with hydraulic trailer hitch, also refer to Operator's Manual, OPERATION Maintenance 530.020.020.011 Rev.A...
Page 270 5. Lubrication and maintenance plan 5.2 Maintenance schedule Maintenance 530.020.020.011 Rev.A...
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Page 281 Index Index AdBlue® ................. Fault messages ............92 Change the breather filter ......... 31 Filling points ............258 Adjust the headlamps ............ Front axle ............... Adjust the auxiliary lighting ....... 68 Change the front axle suction and return filter .. 43 Adjust the front headlamps .......
Page 282 Index Rear axle ................ Drain final drive oil ..........46 Fill the final drives with oil ......... 46 Remove side panels ..........23 Technical data ..............Air-conditioning system ........246 Cab ..............246 Compressed air system ........247 Diesel engine ..........244 Electrical system ..........

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Fendt 1038 vario s4 Fendt 1042 vario s4 Fendt 1046 vario s4 Fendt 1050 vario s4

AGCO FENDT 1000 Vario Operator's Manual

Maintenance

1. Safety Instructions

2. Service and Maintenance

3. Faults and Remedy

4. Technical Data

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