AGCO FENDT 800 Vario SCR Series Workshop Service Manual
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AGCO FENDT 800 Vario SCR Series Workshop Service Manual

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Workshop Service Manual
ENDT 800 Vario SCR (
832 .. 1001-
833 .. 1001-
834 .. 1001-
835 .. 1001-
836 .. 1001-
AGCO GmbH - Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
201
FENDT is a worldwide brand of AGCO
No.
© AGCO 2013
4146-
FENDT 8 0
English

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Summary of Contents for AGCO FENDT 800 Vario SCR Series

  • Page 1 ENDT 800 Vario SCR ( 832 .. 1001- 833 .. 1001- 834 .. 1001- 835 .. 1001- 836 .. 1001- AGCO GmbH - Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf FENDT is a worldwide brand of AGCO © AGCO 2013 4146- FENDT 8 0 English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Overall system/tractor Gearbox Engine Overall system/front axle LS signal generation Vehicle layout Overall system/air conditioning system Power lift/EPC electro-hydraulic control Overall system/compressed air system Electrical system Hydraulic pump installation Hydraulic pipes Overall system/hydraulic equipment Electronics Service Find manuals at https://best-manuals.com...
  • Page 3 0000 - Overall system/tractor Table of contents 0000 - Overall system/tractor General ............5 Technical data.
  • Page 4 0000 - Overall system/tractor Table of contents Find manuals at https://best-manuals.com...
  • Page 5 0000 - Overall system/tractor A - General A - General Component overview ............7 Notes on documentation .
  • Page 6 0000 - Overall system/tractor A - General Find manuals at https://best-manuals.com...

  • Page 7: Engine

    0000 - Overall system/tractor A - General Component overview 0000 Tractor – overall system 1000 Transmission 1005 Transmission control system 1010 Differential gear 1015 Axle drive 1030 Hand brake 1050 Housing 1070 Brake system 1080 Drive train 1090 Emergency actuation 1100 Clutch actuation 1150...

  • Page 8: Vehicle Layout

    0000 - Overall system/tractor A - General 3000 Front axle 3010 Front axle chock 3020 Axle body 3050 Suspension 3060 Suspension valve installation 3070 Suspension piping 3100 Track rod 3120 Steering cylinder 3170 Frame 3180 Cardan shaft 3190 Differential lock actuation 4000 Steering 4070...

  • Page 9: Electrical System

    0000 - Overall system/tractor A - General 8800 Compressed air system 8810 Air compressor 8820 Brake fittings 8830 Cables 8850 Electric actuation 8890 Air vessel 8900 Front loader 8910 Mounting frame 8915 Hydraulic equipment actuation 8955 3. Hydraulic circuit 8958 Multi coupling 5970 Piping...
  • Page 10 0000 - Overall system/tractor A - General 9600 Hydraulic equipment 9605 Hydraulic connections 9610 Central control block (ZSB) 9620 Valve installation 9666 External pressure supply 9690 Auxiliary valves 9700 Electronics 9710 Instrument panel 9715 Terminal 9717 LBS – agricultural bus system 9720 Sensor 9730...

  • Page 11: Notes On Documentation

    0000 - Overall system/tractor A - General Notes on documentation To ensure that the information is structured in a user-friendly manner, the service documentation is divided into the operator's manual and the workshop manual. The operator's manual includes a general description as well as instructions for all necessary maintenance work.

  • Page 12: Safety Briefing And Measures

    0000 - Overall system/tractor A - General Safety briefing and measures Important notes on work safety The statutory accident prevention regulations (available from professional associations or specialist shops) must be observed. These depend on the operating site, operating mode and fuels and lubricants used. Spe- cial protective measures dependent on the respective procedures are specified in the corresponding repair guidelines and highlighted.
  • Page 13 0000 - Overall system/tractor A - General ANGER – The front axle suspension pressure lines between the central control block (ZSB) and the suspension cylinders, and – the cased ASPL, ASPR and ZSP pressure accumulators are under 200 bar pressure, even when the engine is switched off and the suspension is lowered (= locked).
  • Page 14 0000 - Overall system/tractor A - General – After switching the engine off, wait 30 seconds before carrying out any work on the fuel system. – Only start the engine once all safety guards have been attached and nobody is standing in the danger area.

  • Page 15: Biodegradable Hydraulic Oil

    0000 - Overall system/tractor A - General Biodegradable hydraulic oil Oil quality Use rapeseed-oil and synthetic-based HEES biodegradable hydraulic oil with a viscosity in accordance with ISO VG 32-ISO VG 46. Polyglycol-based synthetic oils cannot be used. Instructions for use Biodegradable hydraulic oil is suitable for winter temperatures down to approx.

  • Page 16: Tightening Torques For Bolts In Nm (Kpm)

    0000 - Overall system/tractor A - General Tightening torques for bolts in Nm (kpm) Choose the correct friction coefficient To ensure that the tightening torque and preload value can be accurately determined, it is essential to know the friction coefficient (μ ).

  • Page 17: Location Of Rating Plates

    0000 - Overall system/tractor A - General Location of rating plates Location of rating plates Vehicle rating plate Chassis number (engraved) Right side, front, on frame Fig. 3. I023215 Front axle rating plate Right-hand side, on front axle Fig. 4. I023217 Diesel engine rating plate Top, on valve cover and...
  • Page 18 0000 - Overall system/tractor A - General Vario transmission insert rating plate on top of Vario transmission insert Remove cab, remove transmission cover Fig. 7. I002600 Cab rating plate in rear of cab Fig. 8. I023220 Trailer frame rating plate See also: Operating Manual right side, on trailer frame Fig.
  • Page 19 0000 - Overall system/tractor A - General Ball-type coupling (height adjustable) rating plate See also: Operating Manual on ball-type coupling Fig. 11. I002601 Ball-type coupling rating plate See also: Operating Manual on ball-type coupling Fig. 12. I002599 Draw bar rating plate See also: Operating Manual on draw bar Fig.
  • Page 20 0000 - Overall system/tractor A - General Hydraulic hitch rating plate See also: Operating Manual on the hydr. trailer hitch Fig. 15. I002605 T009291 832 .. 1001- 833 .. 1001- Version 1 834 .. 1001- 19-07-2010 835 .. 1001- 836 .. 1001-...
  • Page 21 General Faults Technical data Documents and Diagrams Component location Testing Setting and Calibration Repair Service – Info...
  • Page 22 0000 - Overall system/tractor Technical data Technical data Technical data: 0000 general ..........25 Technical data: 1000 transmission .
  • Page 23 0000 - Overall system/tractor Technical data 832 .. 1001- 833 .. 1001- 834 .. 1001- 835 .. 1001- 836 .. 1001-...

  • Page 24: Technical Data: 0000 General

    0000 - Overall system/tractor Technical data Technical data: 0000 general Technical data: Dimensions and weights Tractor type 819 Vario 822 Vario 824 Vario 826 Vario 828 Vario Chassis number 832/../ 833/../ 834/../ 835/../ 836/../ Weights Unladen weight 9720 9720 9720 9800 9800 Permissible overall weight...
  • Page 25 0000 - Overall system/tractor Technical data Technical data: Dimensions and weights Tractor type 819 Vario 822 Vario 824 Vario 826 Vario 828 Vario Chassis number 832/../ 833/../ 834/../ 835/../ 836/../ Front axle ratio 15.149 Tightening torques Wheel nut (front) Wheel nuts (rear) T006563 832 ..

  • Page 26: Technical Data: 1000 Transmission

    0000 - Overall system/tractor Technical data Technical data: 1000 transmission Data applies to: 832/../...to 836/../..Transmission oil (Vario transmission - rear axle) (combined oil supply) Oil grade FENDT Extra Trans 10W- STOU SAE 10W-40 STOU SAE 15W-40 Transmission, initial fill Approx.
  • Page 27 0000 - Overall system/tractor Technical data Vario: continuously variable transmission Lubrication pressure at 2000 rpm engine speed (measuring 4.7 ± 0.5 point SM) Transmission pressures with transmission oil temperature greater than 80 °C See also Workshop Manual (Chapter 1005 Reg. E – Measuring transmission pressure) Servo pressure at 2000 rpm engine speed (measuring point 28 +5...
  • Page 28 0000 - Overall system/tractor Technical data Differential lock (rear) Clutch Wet multiple disc clutch Clutch actuation electro. / hydraulic Clutch pressure: Differential lock disengaged Differential lock engaged 25 + 2.0 Differential (rear axle) System Bevel pinion shaft/crown-wheel Number of bevel gears Units Bevel pinion shaft/crown-wheel backlash 0.2 +/-0.05...
  • Page 29 0000 - Overall system/tractor Technical data Front PTO transmission 1000 - standard or 540 - optional Front PTO transmission oil Oil grade FENDT Extra Trans 10W- Universal tractor oil (STOU) SAE 10W - 40 SAE 15W - 40 acc. to API GL4 Oil quantity: transmission oil inc.
  • Page 30 0000 - Overall system/tractor Technical data Front PTO clutch Front PTO engaged System pressure approx. 16 Clutch pressure approx. 16 Rear PTO transmission (540E/1000) or (1000/1000E) PTO shaft profile Inches (") Splined shaft profile* (standard) 1 3/8 x 6 splines Flange PTO (standard) * Only for Involute profile*...
  • Page 31 0000 - Overall system/tractor Technical data Rear PTO clutch Clutch Wet multiple disc clutch with a brake disc Clutch actuation electr. / hydraulic Clutch pressure: Rear PTO disengaged: Rear PTO engaged: 25 + 2.0 Tightening torques: Guide screws on the brake disc Bearing flange for rear PTO clutch T006019 832 ..

  • Page 32: Technical Data: 2000 Diesel Engine

    0000 - Overall system/tractor Technical data Technical data: 2000 diesel engine Diesel engine — general specifications Tractor type Chassis number 832/../ 833/../ 834/../ 835/../ 836/../ Engine type Deutz TCD 6.1 L06 4V Operating type: 4-stroke diesel - direct injection - water cooled Injection system Deutz Common Rail (DCR) Electronic Engine Management EDC 17...
  • Page 33 0000 - Overall system/tractor Technical data Diesel engine — general specifications Tractor type Chassis number 832/../ 833/../ 834/../ 835/../ 836/../ External exhaust gas recir- culation (EGR ex) Electronically controlled wastegate turbocharger Common Rail injection sys- Fuel supply Engine cooling Water Water Water Water...
  • Page 34 0000 - Overall system/tractor Technical data Data applies to: 832/../...to 836/../..Cooling system Cooling type Fan with Viscotronic cou- pling Coolant quantity approx. 7 .3 (engine content only, without radiator) Proportion of cooling system protective inhibitor min./max. Vol. % 35/45 Permitted constant coolant temperature at engine outlet °C Cooling water pump...
  • Page 35 0000 - Overall system/tractor Technical data Data applies to: 832/../...to 836/../..Fuel system Fuel Diesel in accordance with DIN EN 590 Note: When using diesel containing more than 0.5% sulphur, the oil change interval must be halved. See also tractor's Operator's Manual. Fuel tank capacity Adblue filling capacity fuel delivery pump...
  • Page 36 0000 - Overall system/tractor Technical data Data applies to: 832/../...to 836/../..Valves Number of inlet valves Units Number of exhaust valves Units Valve clearance: inlet valve / exhaust valve degrees 75/120 with a cold engine (under 80°C) Locknut on valve adjustment screw Valve recess, inlet valve 0.9 +0.15/-0.1 (measured from the valve head to the cylinder head sealing...
  • Page 37 0000 - Overall system/tractor Technical data Data applies to: 832/../...to 836/../..Pistons (installation mark on the piston head) Piston diameter Use cylinder head gasket with 2 holes when piston protrusion 0.33 to 0.55 Use cylinder head gasket with 3 holes when piston protrusion 0.56 ...
  • Page 38 0000 - Overall system/tractor Technical data Data applies to: 832/../...to 836/../..Torque values: diesel engine (DEUTZ TCD 6.1) Cylinder head bolts: 1. stage 1: 40 (pre-load value) - Sealing surfaces (cylinder head/crankcase), oil-free. 2. stage 2: 70 (pre-load - Bolts oiled. value) - Tighten crosswise from interior to exterior.
  • Page 39 0000 - Overall system/tractor Technical data Torque values: diesel engine (DEUTZ TCD 6.1) M10x1 x30 stage 1: 30 (pre-load value) stage 3: +60° (re-tighten- ing value) stage 3: +30° (re-tighten- ing value) Poly V ribbed pulley to crankshaft Note: Tighten the bolts in the specified sequence. Use new screws each time they are loosened.

  • Page 40: Technical Data: 3000 Front Axle

    0000 - Overall system/tractor Technical data Technical data: 3000 front axle All values apply to: 832/../...to 836/../..Front axle: DANA 755/137 (general specifications) Manufacturer DANA Type 755/137 Oil quality - Axle beam LS 85W-90 - Planetary final drives SAE 85W-90 SAE 80W-90 API-GL5 Do not use STOU or...
  • Page 41 0000 - Overall system/tractor Technical data Front axle suspension Diameter of piston rods Volumes of suspension accumulators 2 x 1.4 Nitrogen fill pressure of suspension accumulators Volume of anti-bounce accumulator 1 x 0.75 Nitrogen fill pressure of anti-bounce accumulators DBVF - Pressure limiting (raise) 250 +10 Min.

  • Page 42: Technical Data: 5500 Air Conditioning System / 8100 Cab / 8600 Epc Control Valve

    0000 - Overall system/tractor Technical data Technical data: 5500 air conditioning system / 8100 cab / 8600 EPC control valve All specifications apply to: 832/../...to 836/../..5500 - Air conditioning system Air-conditioning system (general) R 134a refrigerant (max.) 1100 (see also KDM 26/2011) PAG ND8 refrigerant oil (total) X902.013.573.000 S035 switch (high-pressure switch-on point)
  • Page 43 0000 - Overall system/tractor Technical data Rear power lift Continuous lifting power at mounting point 9150 Maximum lifting power at drawbar 11,300 T006039 832 .. 1001- 833 .. 1001- Version 2 834 .. 1001- 23-01-2012 835 .. 1001- 836 .. 1001-...

  • Page 44: Technical Data: 8800 Compressed Air System / 9000 Electrical System / 9200 Front

    0000 - Overall system/tractor Technical data Technical data: 8800 compressed air system / 9000 electrical system / 9200 front power lift All values apply to: 832/../...to 836/../..8800 - Compressed air system Compressed air system Capacity of standard air receiver Capacity of additional air receiver, (optional, for reverse opera- tion) Air compressor...

  • Page 45: Technical Data: 9600 Hydraulic Equipment

    0000 - Overall system/tractor Technical data Technical data: 9600 hydraulic equipment Values apply for: 832/../...to 836/../..Working and steering hydraulics Components - Auxiliary spool valves - EHR rear power lift - Front power lift (stan- dard or comfort control) – Front axle suspension - Steering - Hydr.
  • Page 46 0000 - Overall system/tractor Technical data Filling capacity / Useable volume / Hydraulic pump Transmission ratio = engine : LS pump 0.871 LS pump flow rate (working hydraulics) l/min 108.5 at rated engine speed of 2100 rpm Flow rate per pump rotation LS pump (optional) Transmission ratio = engine : LS pump 0.871...
  • Page 47 0000 - Overall system/tractor Technical data T006041 832 .. 1001- 833 .. 1001- Version 1 834 .. 1001- 20-07-2010 835 .. 1001- 836 .. 1001-...
  • Page 48 General Faults Faults Documents and Diagrams Component location Testing Setting and Calibration Repair Service – Info...
  • Page 49 0000 - Overall system/tractor B - Faults B - Faults Note on the fault code table ..........53 Confirming, calling up, deleting fault codes .
  • Page 50 0000 - Overall system/tractor B - Faults 832 .. 1001- 833 .. 1001- 834 .. 1001- 835 .. 1001- 836 .. 1001-...
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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