Related Manuals for Hotstart CLV
Summary of Contents for Hotstart CLV
- Page 1 216307-000 rev1 INSTALLATION & OPERATION MANUAL C O O L A N T C I R C U L AT I N G H E AT I N G S Y S T E M MODEL...
- Page 2 & installation operation manual clv heating system...
- Page 3 IOM216307-000 IDENTIFYING YOUR SYSTEM The Hotstart heating system is designed to heat fluids for use in marine propulsion, diesel-powered generator sets, locomotives, gas compression or any large-engine applications. The system is pre-wired, pre-plumbed and assembled on steel plate. Each heating system has an identification plate which includes the part number and serial number.
- Page 4 Hazardous voltage: Before wiring, servicing or cleaning disconnect the heater from the power supply the heating system, turn off the power and follow your is required. Hotstart recommends that a organization’s lockout and tagout procedure. Failure power switch or circuit breaker be located to do so could allow others to turn on the power near the heater for safety and ease of use.
-
Page 5: Table Of Contents
Pressure/Temperature Gauge | 3.2.3 Pressure Relief Valve | INSTALLATION KITS | 5.1.1 Coolant Install Kit (Optional) | HEATING SYSTEM START-UP | 5.1.2 CLV Installation Kit Parts List | 3.3.1 First Run Procedure | & installation operation manual clv heating system... - Page 6 (this page intentionally left blank) & installation operation manual clv heating system...
-
Page 7: Overview
HEATING SYSTEM COMPONENTS The heating system consists of the following main components: Figure 1. NOTE: Component illustrations are for reference only and are not to scale. See part drawings for dimensions and specifications. Figure 1. CLV heating system components. Heating tank Coolant... -
Page 8: Operation Overview
A coolant check valve (included with the CLV unit and installed at the coolant outlet) prevents backflow while the engine is operating. When the engine is shut down, the heating system should be activated locally or remotely to resume maintaining the engine’s optimal starting temperature. -
Page 9: Plumbing Installation
Pump seal damage: Do not reduce the coolant supply line to an inner diameter smaller than the pump inlet; pump seal damage will occur. Isolation valves: Hotstart recommends installing full-flow ball valves to isolate the heating system in order to perform service on the system or engine without draining coolant. -
Page 10: Coolant Plumbing
Install coolant return line as follows: drain. Note suction port (A) has been installed at the same level as the drain (B), ensuring CLV pump will draw water from the cooling Using appropriate fittings, install a 1 inch full-flow system’s lowest point. -
Page 11: Coolant Pressure Relief
Y-pipe. See Figure 8. 2.1.3 COOLANT PRESSURE RELIEF Figure 8. CLV system operation. Component illustrations are for To safeguard personnel and equipment, attach an reference only and are not to scale. See part drawings for dimensions appropriately sized pipe to the pressure relief valve and and specifications. -
Page 12: Coolant Plumbing Illustration
COOLANT PLUMBING ILLUSTRATION COOLANT DISCHARGE PORT SECTION 2.1.2 COOLANT SUCTION PORT SECTION 2.1.1 COOLANT RETURN SECTION 2.1.2 ISOLATION VALVES COOLANT SUPPLY PRESSURE SECTION 2.1.1 RELIEF VALVE SECTION 2.1.3 & installation operation manual clv heating system... -
Page 13: Mounting
L1, L2 and L3. For single-phase applications, use the terminal blocks labeled L1 and L2. Figure 9. CLV 0.438 inch (11.13 mm) See Figure 11 on following page. diameter mounting holes × 6 (A). Connect the main power ground wire to the ground Mount unit in either orientation shown. -
Page 14: Customer Interface Connections
2. K4 RELAY WIRED FOR NORMALLY CLOSED FROM Coolant motor run signal This drawing and the information shown on it are property of Hotstart, Inc. and are for the sole purpose of doing business with us. Any copying or transmittal to others FACTORY. -
Page 15: System Components And Operation
(A) is 122 °F (50 °C). The standard setting for TCR2 high-limit dial (B) is 194 °F (90 °C). CLV motor protection switch (right), showing stop/off (C) and reset/on (D) buttons. To reset the MPS, the heating system must be switched off and the MPS reset/on button must be pressed. -
Page 16: Pressure/Temperature Gauge
Check and tighten all electrical and plumbing connections. GAUGE Ensure isolation valves are open before energizing The CLV model features a temperature/pressure gauge the system. mounted at the inlet of the heating tank. The gauge Check the pump for proper rotation. NOTICE! -
Page 17: Maintenance, Repair And Troubleshooting
If there is a failure that causes a high temperature to Magnetic contactors are used to control motors and heating elements in Hotstart heating systems. The occur, the high-limit temperature controller (TCR2) contactor coils operate at the system’s nameplate control will shut down the heating system, including the voltage. -
Page 18: Coolant Pump Replacement
90 degrees as INHIBITOR (VCI) shown prior to installation on the CLV heating system. A volatile corrosion inhibitor (VCI) is provided with each control box and should be replaced once a year. Unscrew four volute screws See Figure 12. -
Page 19: Temperature Control Relay (Tcr)
Figure 14. Control TCR (TCR1) and shock. high-limit TCR (TCR2) showing terminals T1, T2 and T3. If the CLV heating system does not maintain the desired preset control temperature or signals a high-limit temperature fault immediately upon system start-up, TYPE... -
Page 20: Resistance Temperature Device (Rtd)
4.2.11 RESISTANCE TEMPERATURE DEVICE (RTD) WARNING Figure 16. CLV high- Hazardous voltage: Before wiring, servicing or cleaning limit RTD (A), control the heating system, turn off the power and follow your RTD (B) and RTD organization’s lockout and tagout procedure. Failure plug detail (C). -
Page 21: 4.2.12 Heating Tank/Element
Prior to listed on the identification plate on the outside of the changing wattage, contact Hotstart with your element (H). Reference this label for the replacement system’ s part number and serial number to ensure part number. -
Page 22: Recommended Maintenance
The cover must shield the Hotstart recommends running the heating system for system from direct rain and protect from any directed a minimum of 20 minutes each month. Circulating and spray that may occur. -
Page 23: Troubleshooting
Control TCR set point too low Adjust set point for control TCR. See SECTION 3.1.2. RTD failure Check TCR and RTD. See SECTION 4.2.10. RTD cable failure Check TCR and RTD. See SECTION 4.2.10. & installation operation manual clv heating system... -
Page 24: Replacement Parts List
REPLACEMENT PARTS LIST 4.6.1 ALL MODELS 4.6.7 CLV MODEL: CLV33004-00 DESCRIPTION PART NUMBER DESCRIPTION PART NUMBER Element E30043E-C0NV-00 Pump, Coolant Circulating PRP228083-000 Motor, Coolant Pump PRP236272-000 Pump, Coolant Circulating: PRP203256-000 Switch, Motor Protection PRP232071-002 Seal Kit Relay, Temperature Control PRP224146-000... -
Page 25: Appendix
The following kits are available for CLV installation: 5.1.1 CLV Installation Kit (Optional) This optional kit includes suitable hoses and fittings for most typical CLV coolant plumbing installations. Contact Hotstart with questions concerning special installations. See page 20. 5.1.2 CLV Installation Kit Parts List This list contains all parts for the optional CLV installation kit. -
Page 26: Coolant Install Kit (Optional)
& installation operation manual clv heating system... -
Page 27: Clv Installation Kit Parts List
215175-002 APU CLAMP #24 HOSE 220011-906 NUT 5/16-18 ZN KEP 218024-000 TEE, .50 BLACK 218001-301 NIPPLE, .50 X CLOSE BLK 216061-056 INSTRUCTIONS, HOSE ASM. COR, DDHS, 216307-000 OPERATION MANUAL - CLV - ENGLISH & installation operation manual clv heating system...
Need help?
Do you have a question about the CLV and is the answer not in the manual?
Questions and answers