HUSTLER Super 104 General Service Manual page 25

C
H
E
D
A. Brake fastener
B. Brake spacer
C. Field shell
D. Brake pole
Figure 4-27
Procedure:
Always wear adequate eye protection when servicing
the mower.
With engine off, key removed and clutch disengaged and
using a pneumatic line, blow out any debris from under the
brake pole and around the aluminum spacers. Figure 4-28
Check the air gap between rotor & armature with feeler
gage. If the gap is less than .070", then follow the
troubleshooting procedure outlined in Warner Electric P1177
installation troubleshooting guide available on Warner
Electric's web site, www.warnerelectric.com. If the air gap is
over .070", follow the procedure outlined below. Figure 4-29
125816
A
B
G
F
E. Armature
F. Re-gap shim
G. Rotor
H. Gap
A. Gap between the rotor and armature face must be
greater than .070" prior to shim removal.
1. Loosen both brake mounting bolts 1/2 to 1 full turn as
shown in Figure 4-30.
Do not remove brake pole from field shell/armature.
The brake pole tracks match with the clutch brake
and need to continue to match after shim is removed
to ensure proper brake torque. Figure 4-27
2. Using needle nose pliers, or by hand, take hold of the
tab and remove shim (do not discard shim until proper
clutch function has been confirmed). Figure 4-31
3. Using a pneumatic line, blow out any debris from
under the brake pole and around the aluminum
spacers. Figure 4-28
4. Re-torque each bolt (M6 X 1) to 120 in.-lbs (13.5 N•m).
4-13
Figure 4-28
A
Figure 4-29
REV B