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Related Manuals for Charnwood DS10
Summary of Contents for Charnwood DS10
- Page 1 DRUM SANDER OWNERS MANUAL MODEL: DS10/20 Charnwood Machinery, Cedar Court, Walker Road, Hilltop Industrial Estate, Bardon Hill, Leicestershire, LE67 1TU Tel. 01530 516 926 Fax. 01530 516 929 email: sales@charnwood.net website: www.charnwood.net...
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Page 2: General Safety Rules
GENERAL SAFETY RULES WARNING: Do not attempt to operate the machine until you have read thoroughly and understood completely all instructions, rules, etc. contained in this manual. Failure to comply may result in accidents involving fire, electric shock, or serious personal injury. Keep this owner's manual and review frequently for continuous safe operation. - Page 3 Machinery should be well maintained in a clean, dry environment such as a home workshop, garage or timber shed. Expected maximum use of 100 hours annually. Please Note: Using a product in excess of its rating will void the manufacturer’s free warranty. Charnwood DS10/20 Specification Maximum Width (1 Pass) 255mm (10″) Maximum Width (2 Passes) 505mm (20″)
- Page 4 Remove Loose Items Remove the plastic cover and the carton of loose parts. Unbolt From The Base The machine is fixed to the pallet base with 2 bolts. Use a pair of 13mm spanner to undo the 2 securing nuts. This part of the assembly requires 2 people: Lift the machine off the pallet base.
- Page 5 Identify The Loose Parts A) Long Top Frame H) Short Cross Brace B) Short Top Frame I) Long Cross Brace C) Leg – Wheel Kit End J) Wheel Kit D) Leg – Lifitng Handle End K) Rubber Feet L) Service Tools E) Lifting Handles M) Fixing Bolts F) Hand Wheel...
- Page 6 Assembly Assemble The Stand Holes for Lifting Handles Identify the 2 legs, C, which have 2 additional holes near the bottom for the wheel kit. Slotted Hole Assemble these with the Short Cross Brace and the Short Top Frame B, to form one end of the stand.
- Page 7 Attach The Handles lifting handles attach using countersunk screws and nuts. Tighten using a cross head screw driver and 10mm spanner. The handles fold down when not in use. Attach The Sander To The Stand Lift the body of the sander onto the floor stand with the motor above the wheels.
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Page 8: Operating The Sander
Using The Drum Sander Drum Height Adjustment Dust Extraction Outlet Drum Access Cover Height Reading Scale Removeable End Plate Drum Height Lock On/Off Switch Conveyor Speed Control Conveyor Belt End Plate Operating The Sander Drum Sander Vs Thicknesser Drum sanding gradually removes material in increments of 0.8mm or less depending on sanding grit, stock hardness, stock width, etc. - Page 9 Be patient, let the drum sander do the work: 0.8mm or less per pass for best results. The most common mistake made with a drum sander is forcing it to remove too much material too fast. Variables such as sandpaper grit, stock width, wood type, feed rate, and moisture content all influence how much material can be removed in a single pass.
- Page 10 Drum Height The height of the drum is raised by turning the handwheel in a clockwise direction. To lower the drum, turn the handwheel in a counterclockwise direction. The depth of the movement is approximately 0.4mm per 1/4 turn in either direction. One complete turn is 1.6mm. Depth settings can be measured using the height reading scale.
- Page 11 Sanding Wrap Replacement The most convenient way to buy sandpaper wraps is to use the precut type which come with the tapered ends ready to install. The other option is to buy a roll of 82mm wide sandpaper and cut the tapers yourself. The template below gives the dimensions for the tapers.
- Page 12 Stand in front of the drum and radially wrap the abrasive material. Roll the drum away from you, whilst keeping some tension on the abrasive wrap and guide it onto the drum. The edge of the taper should be parallel to the edge of the drum.
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Page 13: Servicing And Maintenance
Servicing And Maintenance Conveyor Belt Tracking Adjustment Occasional adjustment of the conveyor belt tracking may be required due to belt stretching. Ideally, the conveyor feed belt should track in the center of the table. Adjustment nuts are located on both sides of the outfeed end of the conveyor. - Page 14 Use a 6mm Allen key to completely remove the 2 bolts on the open side which secure the table to the sub frame. Reduce tension on the conveyor feed belt by rotating both the left and right belt tracking nuts in a counterclockwise direction.
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Page 15: Troubleshooting
Excess Movement in the Floating End of the Drum If movement is detected, check the tightness of the 2 Clamp Bolts. Adjusted the bolts to allow smooth height adjustments, while ensuring a tight enough fit to limit drum deflection. If the screws are too loose, the drum will deflect during use, causing an uneven sanding surface. -
Page 16: Declaration Of Conformity For Ce Marking
Replace the PCB inside the switch not changing housing Declaration of Conformity for CE Marking Charnwood Declare that Woodworking Drum Sander, Model DS10/20 Conforms with the following EU Directives: Machinery Directive 2006/42/EC Electromagnetic Compatibility Directive 2014/30/EU Conforms with the following UK Regulations:... - Page 17 Charnwood DS10/20 Parts Diagrams Drawing A: Part Number Description Quantity Handle Sleeve Handle Screw M4 X 35 Support Base Fixing Base Screw M6 X 10 Hex nut M4 Front Stand(left) Front Stand(right) Front stand(right) Hex Nut M6 Short Cross Stand...
- Page 18 Drawing B:...
- Page 19 Part No. DESCRIPTION Part No. DESCRIPTION B001 Rubber Spider B043 Drum Seat B002 Bolt M8 x 20 B044 Left Roller Seat B003 Drum Cover B045 Right Roller Seat B004 90°Elbow B046 Nut M4 B005 B047 Roller Bush B006 Locking Plate B048 Drum Roller B007...
- Page 20 Circuit Board B116 Bolt M5 x 6 B117 Speed Controller Capacitor 25uf 450V DS10/20 WIRING DIAGRAM Last Updated January 2023 Charnwood Machinery, Cedar Court, Walker Road, Hilltop Industrial Estate, Bardon, Leicestershire, LE67 1TU Tel. 01530 516 926 email: sales@charnwood.net website: www.charnwood.net...