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Tommy Gate Cassette Series Owner's/Operator's Manual

700 lb capacity
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The original
TOMMY GATE
hydraulic lift
Woodbine, Iowa
Made in America
Before installing or using this Liftgate, please observe the Vehicle Loading Limitations.
!
These loading limitations are outlined in the Vehicle Owner's Manual and the Safety
CAUTION
Compliance Certification Label located on the drivers door pillar.
DPN: 017744
OWNER'S / OPERATOR'S
Safety Information
Warranty Information
Operator's Instructions
Maintenance Instructions
Parts List
700 LB Capacity
PLEASE KEEP IN VEHICLE
Page 1 of 28
MANUAL
Cassette Series
!
CAUTION
Rev 1 8-1-22

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Summary of Contents for Tommy Gate Cassette Series

  • Page 1 Operator's Instructions Maintenance Instructions Parts List Made in America Cassette Series 700 LB Capacity Before installing or using this Liftgate, please observe the Vehicle Loading Limitations. These loading limitations are outlined in the Vehicle Owner's Manual and the Safety CAUTION CAUTION Compliance Certification Label located on the drivers door pillar.

  • Page 2: Table Of Contents

    The original TOMMY GATE TABLE OF CONTENTS hydraulic lift Introduction Page# To the Owner\Operator --------------------------------------------------------------- 3 Safety Decals Location and Descriptions ------------------------------------------------------------ 4-6 Decal Replacement -------------------------------------------------------------------- 6 Operator's Instructions Terms and Method of Operation ----------------------------------------------------- 7 Operator's Instructions ---------------------------------------------------------------- 8-9...

  • Page 3: To The Owner\Operator

    Be sure you read and understand all operating, safety, maintenance and service information. Should you need repair or service information, contact Tommy Gate or an authorized distributor for assistance. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 4: Safety Decals Location And Descriptions

    Part Number: Do not modify lift or its safety features. Serial Number: Use only Tommy Gate service parts installed by an authorized distributor. Woodbine Mfg Co If additional assistance is WOODBINE, IOWA (USA) needed, call Tommy Gate 1-800-LIFTGATE at 712-847-8000.
  • Page 5 The original TOMMY GATE DECAL LOCATIONS AND DESCRIPTIONS hydraulic lift WARNING WARNING Center Load Center load on platform side to side and front to Do not ride the platform. back. This lift is not designed Lift gate is not to be as a wheelchair or used as a scale.

  • Page 6: Decal Replacement

    The original TOMMY GATE DECAL LOCATIONS AND DESCRIPTIONS hydraulic lift WARNING PINCH POINT Use handle strap to fold or unfold platform. Keep clear of pinch point area. Decal No. 7 Located on the bottom of the retention ramp. WARNING Read operator's manual before operating equipment.

  • Page 7: Terms And Method Of Operation

    Be aware of how much is being hauled and never exceed the rated capacity of the vehicle. This Tommy Gate does not have a "Low Voltage" warning feature. When the battery is low, the liftgate will not work properly. This may include chattering, buzzing, or no function at all. It is the operator's job to notice this and correct the low voltage condition.

  • Page 8: Operator's Instructions

    Make sure the vehicle doors are closed and locked before leaving the truck unattended. !Warning: The Tommy Gate is an industrial product for material handling only and is not to be used as a personnel or wheelchair lift. Do not ride on the platform and always stand clear of the platform when opening, closing, raising, or lowering.
  • Page 9 The original TOMMY GATE OPERATOR'S INSTRUCTIONS hydraulic lift Step 7. Lift the handle strap on the platform to unfold the platform folding extension. Step 8. Unfold the threshold bridge. Step 9. To raise (or lower) the liftgate, stand clear to the side. When you push the "raise"...

  • Page 10: Emergency Use Instructions

    The original TOMMY GATE EMERGENCY RAISE/LOWER INSTRUCTIONS hydraulic lift Note: The following procedure can be used temporarily to raise or lower the liftgate when the control is not working. Step 1. Be sure that you, bystanders, and obstructions are clear of all moving parts when using the liftgate.

  • Page 11: Electrical Wiring Diagrams

    ELECTRICAL WIRING DIAGRAM The original TOMMY GATE hydraulic lift Pendant Control NOTE !!! IF GATES ARE NOT WIRED PLEASE READ AND FOLLOW ALL IN ACCORDANCE WITH THIS DIAGRAM DIRECTIONS BEFORE PROCEEDING YOUR WARRANTY WILL BE VOID. IMPORTANT WELDING NOTE !!! DISCONNECT ALL BATTERY CABLES.
  • Page 12 ELECTRICAL WIRING DIAGRAM The original TOMMY GATE hydraulic lift Pendant Control NOTE !!! IF GATES ARE NOT WIRED PLEASE READ AND FOLLOW ALL IN ACCORDANCE WITH THIS DIAGRAM DIRECTIONS BEFORE PROCEEDING YOUR WARRANTY WILL BE VOID. IMPORTANT WELDING NOTE !!! DISCONNECT ALL BATTERY CABLES.

  • Page 13: Cassette Power Unit Control Circuit

    The original CASSETTE LADDER LOGIC/WIRING DIAGRAM TOMMY GATE hydraulic lift Circuit Breaker Solenoid/Contactor - Coil Battery Battery Push Button Battery Cable +12V Limit Switch - Normally Open Wire Limit Switch - Normally Closed Quick Disconnect or Plug-in Connector Eyelet Terminal...

  • Page 14: Maintenance And Service

    All replacement parts must be of original quality, and all safety and operational decals must be attached. No modifications are allowed to a Tommy Gate product unless authorized by the Engineering Department at Tommy Gate.

  • Page 15: Platform And Threshold Bridge Adjustments

    The original TOMMY GATE Adjusting the Platform to Stop at Bed Height hydraulic lift 1. Deploy and Unfold the platform. 2. Position the platform at bed height. Make sure the platform and threshold bridge clear the bumper. 3. Make Note of the distance between the bed height switch and the stop (Figure 6).
  • Page 16 The original TOMMY GATE Adjusting the Platform Tilt hydraulic lift 1. Park the vehicle on level ground. 2. Lower the liftgate to the ground (Figure 6). The platform taper end should touch the ground. The platform taper end and the threshold bridge end should touch the ground at about the same time.
  • Page 17 The original TOMMY GATE Adjusting the Threshold Bridge hydraulic lift 1. Deploy the platform and threshold bridge. 2. Raise the platform to bed height. Make sure the threshold bridge does not catch on the rear bumper. 3. Verify that: The threshold bridge rests on the floor of the van.
  • Page 18 The original TOMMY GATE Adjusting the Platform Stow Height hydraulic lift Note: The platform and threshold bridge should remain stored for this section. 1. Extend and then Retract the platform. 2. Make Note of the height position of the platform in the liftgate opening.
  • Page 19 The original TOMMY GATE Adjusting the Platform Retract Limit hydraulic lift Note: This adjustment is not commonly needed. Make all other adjustments before deciding if this adjustment is needed. Note: The platform and threshold bridge should remain stored for this section.

  • Page 20: Troubleshooting

    The original TOMMY GATE TROUBLESHOOTING - CASSETTE SERIES hydraulic lift DPN: 017744 Page 20 of 28 Rev 1 8-1-22...

  • Page 21: Standard Warranty

    The Tommy Gate Company provides a limited warranty against faulty materials or workmanship. 2-Year Warranty Tommy Gate pump and motor unit parts are guaranteed for two (2) full years from date of user purchase against faulty materials or workmanship. 2-Year Warranty Tommy Gates are guaranteed for (2) years from the date of user purchase against faulty materials or workmanship.

  • Page 22: Warranty Claims Handling Procedure

    Warranty claim acceptance or rejection is based solely upon defective part inspection and a review of the claim date (outlined in step 5 above) as they apply to the requirements of Tommy Gate Warranty. Claim reimbursement after acceptance is governed by those allowances previously agreed upon between Tommy Gate Company and the Authorized Distributor (as outlined in Steps 1-4 above).

  • Page 23: Repair Parts Drawing

    The original TOMMY GATE CASSETTE REPAIR PARTS DRAWING hydraulic lift Not all components shown for clarity. DPN: 017744 Page 23 of 28 Rev 1 8-1-22...

  • Page 24: Repair Parts List

    The original TOMMY GATE CASSETTE REPAIR PARTS LIST hydraulic lift ITEM# DESCRIPTION ITEM# DESCRIPTION Platform Guard Brackets Spring - Liftgate Door Guard Plate Limit Switch (Extend/Retract) Gas Spring - Threshold Bridge Limit Switch (Bed Height/Stow) Lower Arm Threshold Bridge Handle Strap...
  • Page 25 The original TOMMY GATE hydraulic lift THIS PAGE INTENTIONALLY LEFT BLANK DPN: 017744 Page 25 of 28 Rev 1 8-1-22...
  • Page 26 The original TOMMY GATE hydraulic lift THIS PAGE INTENTIONALLY LEFT BLANK DPN: 017744 Page 26 of 28 Rev 1 8-1-22...

  • Page 27: Service Records

    The original TOMMY GATE SERVICE RECORD hydraulic lift LIFTGATE INFORMATION Date of Purchase: Serial Number: Installed By: Model Number: Reminders: Service liftgate according to page 13. Date of Service Services Performed DPN: 017744 Page 27 of 28 Rev 1 8-1-22...

  • Page 28: Contact Information

    The original TOMMY GATE hydraulic lift America's First Name in Liftgates Corporate Offices: Manufacturing Plant: 83 Bus Brown Drive 33717 N. Scottsdale Rd. Ste 120 Woodbine, Iowa 51579 Scottsdale, AZ 85266 FAX (712) 647-2417 FAX (602) 955-3902 (712) 847-8000 www.tommygate.com...

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