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Tommy Gate V2 Series Repair Or Replacement Instructions

Cylinder repair
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V2 Cylinder Repair or Replacement Instructions
These instructions will aid you in repairing or replacing the cylinder(s) on a Tommy Gate V2 series liftgate and are used for multiple
kits. Locate your kit below and verify its contents.
Hex Pin
3/8-16x1" Bolt
3/8" Flat Washer
Kit Number 015876
Figure 1: V2 Complete Cylinder Part Identification
3/8-16x1" Bolt
3/8" Flat Washer
Zip Tie
Hex Pin
Kit Number 015877
Figure 2: V2 Cylinder Shaft Part Identification
5/8-18 Hex Nut
Zip Tie
Hex Pin
3/8-16x1" Bolt
3/8" Flat Washer
Kit Number 015880
Figure 3: V2 Cylinder Seal Part Identification
DPN: 095265
Butt Connector
Cylinder Complete
Cylinder Shaft Complete
Spiral Ring
Assembly Plug
Protective Sleeve
Piston
Guide Bushing
Assembly Plug
Spiral Ring
Table 1: Part List
QTY.
PART NO.
1
015177
2
000737
2
000575
2
009089
2
015522
1
009077
Zip Tie
Table 2: Part List
QTY.
PART NO.
1
015339
1
015175
2
000737
2
000575
1
013675
2
015522
1
009077
Table 3: Part List
QTY.
PART NO.
1
015878
1
015879
1
000552
1
015175
2
000737
2
000575
1
000763
1
013675
2
015522
1
009077
Page 1 of 5
DESCRIPTION
CYLINDER COMPLETE W/ LOCK-V2
3/8-16x1" BHCS GR5-ZINC PLATED
3/8" USS FLAT WASHER
16-14 HEAT SHRINK BUTT CONNECTOR
HEX PIN (V2) ZINC PLATED
3/16"x7-1/2" CABLE TIE
DESCRIPTION
CYLINDER SHAFT COMPLETE-V2
1-5/8" INTERNAL SPIRAL RING-V2
3/8-16x1" BHCS GR5-ZINC PLATED
3/8" USS FLAT WASHER
CYLINDER PORT ASSEMBLY PLUG
HEX PIN (V2) ZINC PLATED
3/16"x7-1/2" CABLE TIE
DESCRIPTION
ASSEMBLED V2 PISTON
ASSEMBLED V2 GUIDE BUSHING
5/8-18 SAE HEX FIN NUT
1-5/8" INTERNAL SPIRAL RING-V2
3/8-16x1" BHCS GR5-ZINC PLATED
3/8" USS FLAT WASHER
CYL SHAFT PROTECTIVE SLEEVE
CYLINDER PORT ASSEMBLY PLUG
HEX PIN (V2) ZINC PLATED
3/16"x7-1/2" CABLE TIE
Rev 3
3-15-19

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Summary of Contents for Tommy Gate V2 Series

  • Page 1 V2 Cylinder Repair or Replacement Instructions These instructions will aid you in repairing or replacing the cylinder(s) on a Tommy Gate V2 series liftgate and are used for multiple kits. Locate your kit below and verify its contents. Table 1: Part List QTY.
  • Page 2 V2 Cylinder Repair or Replacement Instructions Removing the Cylinder 1. Lower the liftgate to the ground. 2. Disconnect the 4 GA. power cable from the positive side of the battery (Customer Connection Point on the driver seat pedestal on Ford Transit) or manually Trip the circuit breaker. 3.
  • Page 3 V2 Cylinder Repair or Replacement Instructions Disassembling the Cylinder Note: If you are replacing the complete cylinder, proceed to Installing the Cylinder. 1. Pull the cylinder shaft out to allow access to the spiral retaining ring. 2. Remove the cylinder vent plug (Figure 6). 3.
  • Page 4 V2 Cylinder Repair or Replacement Instructions Installing the Cylinder Shaft Assembly Note: The recommended hydraulic oil for this liftgate is ISO grade 32, Dexron, or equivalent. 1. Install the hole plug tool into the vent plug hole on the cylinder tube (Figure 8). Cylinder Lock The end of the hole plug tool must be flush with the inside wall of the cylinder tube.
  • Page 5 V2 Cylinder Repair or Replacement Instructions Finishing the Repair Note: The recommended hydraulic oil for this liftgate is ISO grade 32, Dexron, or equivalent. 1. Lower the platform until the platform taper touches the ground. 2. Disconnect the 4 GA power cable from the positive side of the battery (Customer Connection Point on the driver seat pedestal on Ford Transit) or manually Trip the circuit breaker.

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