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Timberwolf TW PTO S426 Manual

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CONTENTS
Section
30th April 2014
TIMBERWOLF
TW PTO S426
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Summary of Contents for Timberwolf TW PTO S426

  • Page 1: Table Of Contents

    TIMBERWOLF CONTENTS TW PTO S426 Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Shredding Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required...

  • Page 2: Introduction

    Timberwolf's policy of regularly reviewing and improving their products may involve major or minor changes to the shredders or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 3: Purpose Of Machine

    TW PTO S426 The Timberwolf TW PTO S426 The Timberwolf PTO S426 is a high speed, heavy duty professional shredder. It is designed to shred general green waste (brash, prunings, hedge trimmings, Leylandii, Christmas trees, rootballs, etc.),brushwood up to 100mm (4”) continuously, pallets, domestic doors, wooden and plastic window frames (all pre-cut to fit feed aperture), contaminated timber, chipboard, MDF, packaging materials, uPVC plastic, cardboard, wooden furniture, fence posts and similar items.

  • Page 4: Parts Location Diagrams

    TIMBERWOLF TW PTO S426...
  • Page 5 TIMBERWOLF TW PTO S426 FUEL PARTS LOCATOR TANK ROLLER SLIDE GEAR BOX CONNECTION HYDRAULIC OIL FILTER HYDRAULIC OIL TANK DRUM DRIVE TRAILER DRIVE MOTOR PULLEY BELTS PLUG PULLEY HAMMERS DRUM TRIGGER HYDRAULIC PUMP ELECTRICAL CONTROL PANEL...

  • Page 6: Safe Working

    TIMBERWOLF SAFE WORKING TW PTO S426 WARNING The shredder will feed material through on its own. To do this, it relies on the hammers to be free to swing. DO NOT put bricks, large stones, string, carpet, tyres or metal into the shredder.

  • Page 7: General Safety Matters - Do's And Dont's

    SAFE WORKING TIMBERWOLF ü TW PTO S426 GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the tractor engine and disconnect DO NOT use shredder unless available light is the PTO shaft before making any adjustments, sufficient to see clearly.

  • Page 8: Noise Test

    TIMBERWOLF SAFE WORKING TW PTO S426 NOISE TEST MACHINE: TW PTO S426 NOTES: Tested shredding 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.

  • Page 9: Operating Instructions

    TW PTO S426 DELIVERY All Timberwolf PTO S426 machines have a full pre - delivery inspection befor leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the shredder. In particular, read pages 6-8 which contain important health and safety information and advice.

  • Page 10: Before Using The Shredder

    TIMBERWOLF OPERATING INSTRUCTIONS TW PTO S426 BEFORE USING THE SHREDDER ENSURE feed funnel, feed roller guard, prop shaft guards and access covers are fitted and secure, and that discharge unit is fitted and pointing in a safe direction. WHEN ready to start shredding, increase PTO speed slowly until 1000 rpm is achieved.

  • Page 11: Auto Controls

    TIMBERWOLF OPERATING INSTRUCTIONS TW PTO S426 AUTO CONTROLS The no stress unit controls the feed rate of the material going into the shredding chamber. If the engine speed is below the predetermined level, the no stress unit will not allow the feed roller to work in the forward “infeed”...

  • Page 12: Discharge Controls

    Ejection of material – Warning! The TW PTO S426 shredder ejects material at high speed. Ensure there is an adequate safety zone and that ejected material is aimed away from operators into a safe area, i.e. an enclosure or container with a back stop (i.e.

  • Page 13: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF SHREDDERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR SHREDDER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.

  • Page 14: Service Schedule

    Replace anvil when worn. RETURN TO DEALER FOR ANVIL CHANGE NOTE: Your Timberwolf shredder is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine.

  • Page 15: Safe Maintenance

    TIMBERWOLF SERVICE INSTRUCTIONS TW PTO S426 SAFE MAINTENANCE ALWAYS IMMOBILISE THE TRACTOR BEFORE UNDERTAKING ANY MAINTENANCE WORK ON THE SHREDDER . ALWAYS stop the tractor engine before THE major components of this machine installing or removing the prop shaft. are heavy. Lifting equipment must be used for disassembly.

  • Page 16: Change Hydraulic Oil And Filter

    SERVICE INSTRUCTIONS TIMBERWOLF TW PTO S426 CHANGE HYDRAULIC OIL AND FILTER Use plastic gloves to keep oil off skin and dispose of the used oil and filter in an ecologically sound way. The oil and filter should be WARNING changed once a year or at any time it becomes contaminated.

  • Page 17: Spares

    TW PTO S426 SPARES Only fit genuine Timberwolf replacement screws and shredder spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the shredder, personal injury or even loss of life.

  • Page 18: Check Free Rotation Of Drum And Hammers

    SERVICE INSTRUCTIONS TIMBERWOLF TW PTO S426 CHECK FREE ROTATION OF DRUM AND HAMMERS Wear heavy gloves for the drum drum/hammer checking operation WARNING Turn off tractor and remove key. Using a 24 mm spanner remove the two M16 nuts clamping the drum housing shut.

  • Page 19: Change Hammers

    SERVICE INSTRUCTIONS TIMBERWOLF TW PTO S426 CHANGE HAMMERS Wear heavy gloves for the blade changing operation. WARNING Turn off tractor and remove key. As the shaft is removed the hammers will be released off the shaft. These need to be Disconnect PTO shaft from the shredder.

  • Page 20: Grease Drum Bearings

    2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. Remove the drum housing guards, (as shown in Fig.1 above).

  • Page 21: Grease The Roller Box Slides

    SERVICE INSTRUCTIONS TIMBERWOLF TW PTO S426 GREASE THE ROLLER BOX SLIDES NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of hard work it should be done more frequently. If the slides become dry the top roller will tend to hang up and the pulling-in power of the roller will be much reduced.

  • Page 22: Warranty Statement

    – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer.

  • Page 23: Ec Declaration Of Conformity Certificate

    TIMBERWOLF TW PTO S426 CERTIFICATE OF CONFORMITY...

  • Page 24: Identification Plate

    TIMBERWOLF TW PTO S426 IDENTIFICATION PLATE...

  • Page 25: Decals

    TIMBERWOLF DECALS TW PTO S426 DANGER DANGER HIGH DANGER VELOCITY DISCHARGE KEEP CLEAR! DANGER DANGER DANGER DANGER DANGER 1136 x 2 1363 x 3 1399 OPERATING INSTRUCTIONS READ THE INSTRUCTION MANUAL. GREASE ROLLER SPINDLE AND THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND HEALTH AND SAFETY INFORMATION.
  • Page 26 TIMBERWOLF DECALS TW PTO S426 671 - these individual decals are supplied as a set, they may not all apply to your machine.

  • Page 27: Electrical Detail

    ELECTRICAL PARTS LOCATOR TIMBERWOLF TW PTO S426 Date Last Modified: 27th July 09...

  • Page 28: Hydraulic Layout

    TIMBERWOLF HYDRAULIC LAYOUT TW PTO S426 KIT NO: 18831 TANK FILTER 18830 PUMP 3096 4001 3099 4000 MOTOR Date Last Modified: 10th March 09...

  • Page 29: Circuit Diagram

    CIRCUIT DIAGRAM TIMBERWOLF TW PTO S426...
  • Page 30 (blank page)

  • Page 31: Parts Lists

    TIMBERWOLF TW PTO S426 PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CONTROL BOX CONTROL PANEL...
  • Page 32 TIMBERWOLF CONTROL PANEL TW PTO S426 Date Last Modified: 31st March 11 Item Part No Part Name q’ty Item Part No Part Name q’ty 17802FB Control Box Cover 17803FS Finger Plate 17963 M10/160 Bolt 18168 M4/35 Pan Pozi 0839 M10 C Washer...
  • Page 33 CONTROL PANEL TIMBERWOLF TW PTO S426 Date Last Modified: 21st April 011 Item Part No Part Name q’ty Item Part No Part Name q’ty 0236 M5 P Nyloc Nut 1930 Electrical Cover 18291 M5 Plain Nut 18106 M6 Spring Washer...
  • Page 34 TIMBERWOLF DISCHARGE TW PTO S426 Item Part No Part Name q’ty 18427FO Discharge Tube 18663FO Discharge Bucket 0644 M12 P Nyloc Nut 0704 M12 C Washer 0429 M12/35 Bolt 17996 Black Handle Grip 0364 Catch 0067 M5 Pop Rivet 8mm long...
  • Page 35 DRIVE TRAIN TIMBERWOLF TW PTO S426 11 12 20 21 Date Last Modified: 21st April 11 Item Part No Part Name q’ty Item Part No Part Name q’ty 18791 Pump 1628 M16/35 Bolt 0479 M8 P Nyloc Nut 0985 Grease Nipple M6 Straight...
  • Page 36 TIMBERWOLF ELECTRICAL LAYOUT TW PTO S426 Date Last Modified: 3rd July 09 Item Part No Part Name q’ty Item Part No Part Name q’ty 17809 Control Box/Safety Switch Loom 1 1638 Wabco Sensor 18805 Main Loom...
  • Page 37 FRAME TIMBERWOLF TW PTO S426 25 24 each side Date Last Modified: 24th March 11 Item Part No Part Name q’ty Item Part No Part Name q’ty 18828 Roller Box Hatch 18808FB Prop Support 18788 Tank Guard 0382 M10/30 Bolt...
  • Page 38 TIMBERWOLF FUNNEL TW PTO S426 34 22 Date Last Modified: 18th April 12 Item Part No Part Name q’ty Item Part No Part Name q’ty 18321FO Funnel 0479 M8 P Nyloc Nut 0654 Grommet 2923FS Hinge Pin 0045 M12 T Nyloc Nut 2986 1/2”...
  • Page 39 HYDRAULICS TIMBERWOLF TW PTO S426 11 25 Date Last Modified: 7th April 11 Item Part No Part Name q’ty Item Part No Part Name q’ty 18944 Hose 1/2” 1658 M6/12 Bolt 18830 Hose 3/4” 0709 M6 C Washer 18945 Hose 1/2”...
  • Page 40 TIMBERWOLF ROLLER BOX TW PTO S426...
  • Page 41 DRUM TIMBERWOLF TW PTO S426 7 inner hammers per shaft 2 outer hammers per shaft This section x2 Date Last Modified: 11th June 12 Item Part No Part Name q’ty Item Part No Part Name q’ty 18381 M16/45 Bolt 18072MH...
  • Page 42 TIMBERWOLF DRUM HOUSING TW PTO S426 11 12 x3 both sides Date Last Modified: 22nd May 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 18425FO Top Section Drum Housing 18331PS Catcher Plate 18485 Catcher Finger...
  • Page 43 TIMBERWOLF V-BELT TENSIONING TABLE TW PTO S426...

Table of Contents