Coleman 9998 Series Assembly Manual
Coleman 9998 Series Assembly Manual

Coleman 9998 Series Assembly Manual

Gas barbecue with grill lighting instructions
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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
Model 9998 Series (LP Gas)
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
For Outdoor Use Only
www.coleman.com
IMPORTANT
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
NOTE:
assembly, operation, servicing or repair of this
Propane tank is not included.
grill, please call Coleman at 1-800-356-3612 or
®
®
TDD: 316-832-8707. In Canada call
ANSI Z21.58-2007 • CSA 1.6-2007
Outdoor Cooking Gas Appliances
1 800 387-6161.

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Summary of Contents for Coleman 9998 Series

  • Page 1 Keep this manual for future reference. If you have questions about NOTE: assembly, operation, servicing or repair of this Propane tank is not included. grill, please call Coleman at 1-800-356-3612 or ® ® TDD: 316-832-8707. In Canada call ANSI Z21.58-2007 • CSA 1.6-2007 Outdoor Cooking Gas Appliances 1 800 387-6161.
  • Page 2: Table Of Contents

    Contents General Safety Information ........2 General Installation .
  • Page 3: General Installation

    A certified plumber must make connection to gas source. Electrical Attachments The maximum sum total amperage rating of electrical accessories attached to the 9998 Series Coleman Grill must not exceed 10 amps. When using an electric attachment with the grill, follow the specification and warning statements accompanying the attachment.
  • Page 4: Portable L.p. Gas Barbecue Cylinders

    L.P. gas is heavier than air and tends to collect in low areas. It is important that there are no leaking connections on your gas grill that could cause a fire or explosion (see the section titled “LEAK TESTING”).
  • Page 5: Hose And Regulator

    The pressure regulator and hose assembly with the Type 1 fitting supplied with the appliance must be used. Do not use another hose and regulator assembly other than the one supplied with the grill or a Coleman® replacement pressure regulator assembly. The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column (1/2 psi).
  • Page 6: Grill Features

    4. Side Shelf 5. Control Knobs 6. Electronic Igniter NOTE: See your dealer for Side Solution™ accessories that are purchased separately. Grill Features — 9998 Series 7. Cart with Doors 8. 120 VAC Electrical Outlet 9. 120 VAC Electrical Cord Inlet 10.
  • Page 7: Parts Identification

    This film is installed at the factory to prevent damage that could occur during shipment and handling. Fig. 7 NOTE: On some models, some of the parts illustrated are pre-assembled at the factory. Parts Identification - 9998 Series...
  • Page 8: Grill Assembly

    Assemble the Wheels 1. Place part of the shipping carton behind the grill for protection. Lay the grill on its back to assemble the four wheels (Fig. 8). 2. Assemble the locking wheels at the front of the grill. Secure each wheel with four metal washers and four screws.
  • Page 9 Assemble the Grill Lid 1. Hardware to attach the grill lid are two pins and hairpin cotters (Fig. 19). Fig. 19 3. Insert each pin through the lid and windscreen (Fig. 21). Raise the lid slightly to help align the holes. Fig.
  • Page 10 Assemble the Doors and the Tool Hook NOTE: On some models, the Doors and the Tool Hook are pre- assembled at the factory. 1. Install both doors by first 2. Assemble the Tool Hook to inserting the lower pin and the upper pin in the hinge holes at the same time (Fig.
  • Page 11: 20# Lp Cylinder Installation

    Fig. 39 20# LP Cylinder Installation NOTE: Your 9998 Series grill is set up from the factory to use a 20# refillable LP cylinder. You may purchase a 20# LP cylinder from the store where you bought your grill, or from your local propane dealer.
  • Page 12: Leak Testing - Refillable Cylinders

    20# LP Cylinder Installation 4. Check that all grill burner knobs are in the off position (Fig. 42). Fig. 42 5. Remove the protective caps from the cylinder valve and coupling nut. NOTE: The coupling nut connects to the large outside threads on the valve outlet.
  • Page 13: Fixing A Fuel Leak

    2. Wash off soapy solutions with cold water and towel dry. 3. Stop a leak by tightening the loose joint, or by replacing the faulty part with a replacement part recommended by Coleman. DO NOT attempt to repair the cylinder valve if it should become damaged;...
  • Page 14: Lighting Instructions

    Lighting Instructions WARNING THE FOLLOWING RULES MUST ALWAYS BE FOLLOWED IN THIS ORDER (Fig. 46): 1. OPEN THE GRILL LID! Any attempt to light the grill with the lid down could cause an explosion. 2. Check that the burner control knobs are turned to “OFF”. 3.
  • Page 15: Shutting Off The Grill

    Shutting Off the Grill CAUTION DO NOT touch hot grill parts with your bare hands! You MUST use protective gloves. 1. Turn all burner control knobs to off. 2. After the burner flame goes out, turn off the fuel supply. Turn the L.P.
  • Page 16: Grilling Tips And Hints

    L.P. cylinder, cylinder valve, regulator, gas supply hose, burner valve(s) and burner(s). 5. If any of the above mentioned components are damaged, seek replacement from Coleman before operating the grill again. Locate your nearest service center by calling 1-800-356-3612. Note: •...
  • Page 17: Cleaning The Venturi

    Care, Maintenance and Cleaning STAINLESS STEEL After initial usage, areas of the grill may discolor from the intense heat given off by the burners, this is normal and not considered a defect. Purchase a mild stainless steel cleaner and rub in the direction of the grain of the metal.
  • Page 18 2. Remove the cooking grates and heat tents and set aside. Using a screwdriver, remove the single screw holding each burner tube. There is a hex nut under each burner bracket. It is necessary to hold the hex nut when removing the screw. Lift the burner tube away from the valve and remove from the grill.
  • Page 19: Moving And Storage

    Moving and Storage CAUTION A collision with the grill, as with any metal object, could cause injury. Use care when moving a portable gas grill. Moving the grill: • Move the grill slowly. DO NOT run with or pull the grill behind you;...
  • Page 20: For Your Additional Safety

    O.P.D. feature. YOUR NEW GAS GRILL IS EQUIPPED WITH A TYPE 1 CONNECTION DEVICE WHICH HAS 3 SAFETY FEATURES (FIG. 57): 1.
  • Page 21: Department Registration

    ¨ warranty. PROTECT YOUR PRODUCT: We will keep the model number and date of purchase of your new Coleman you refer to this information in the event of an insurance claim such as fire or theft. PROMOTE BETTER PRODUCTS: We value your input. Your responses will help us develop products designed to best meet your needs.
  • Page 22 Porcelain or stainless steel cooking grates Thank you for filling out this questionnaire. Your answers are important to us. Please check here [ ] if you prefer not to learn more about Coleman ® Outdoor Cooking Products or obtain information on new interesting opportunities from other companies.
  • Page 23: Replacement Parts List

    “Please Call” Door Assembly Right “Please Call” Door Assembly Left 9998-5551 Door Handle Assembly 9998-5251 Regulator Assembly 9998-1491 Knob 9998-1401 Knob Bezel Unless noted otherwise, all repair parts listed are for one item only. Replacement Parts List — 9998 Series...
  • Page 24: Warranty

    Warranty The Coleman Company, Inc. (“Coleman”) warrants that for a period of three years from the date of original retail purchase, this product will be free from defects in material and workmanship. Coleman, at its option, will repair or replace this product or any component of the product found to be defective during the warranty period.

This manual is also suitable for:

9995b series 9998-a60

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