Advertisement
Quick Links
Natural Gas Conversion Kit
For the following Coleman® Gas Barbecue Grills:
Connections must comply with local requirements and are the sole responsibility of the person performing
the work. A certified plumber must make connection to gas source. All codes must be followed.
Note: These instructions apply to
more than one model grill. The
parts included are designed for
your specific grill. The
illustrations may differ slightly
from model to model.
IMPORTANT
Read this document carefully before attempting installation
of this conversion kit. These instructions should be left with
the consumer for future reference.
WARNING
• This Natural Gas conversion Kit must be installed only by a qualified
service technician.
• Gas supply system must be installed in accordance with the U.S.
National Fuel Gas Code.
• This appliance and its individual shut off valve must be disconnected
from the gas supply piping system during any system pressure test in
excess of 1/2 PSI (3.5 KPA).
• Use a system manual shut off valve to shut off the gas supply to this
gas appliance before continuing with installation procedures.
8100 Series (M/N 9992-643)
8200 Series (M/N 9992-644)
Installation and provision for combustion and ventilation air
must conform with the National Fuel Gas Code, ANSI Z223.1 ,
or CAN/CGA-B149.1, Natural Gas Installation Code , or
CAN/CGA-B149.2, Propane Installation Code .
Turn off LP tank and disconnect
regulator from tank prior to servicing grill.
WARNING
• If the information in this document is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss
of life. Read the Coleman® Gas Barbecue Use, Care & Assembly
Manual With Grill Lighting Instructions, before attempting installation
of this conversion kit.
WARNING
• TURN OFF THE GAS SUPPLY!
DO NOT attempt to install this Natural Gas Conversion Kit
while the barbecue is in operation or is hot.
WARNING
A liquid propane tank, not connected for use with this gas barbecue,
shall not be stored in the vicinity of this or any other appliance.
Advertisement
Related Manuals for Coleman 8100 Series
Summary of Contents for Coleman 8100 Series
-
Page 1: Natural Gas Conversion Kit
• If the information in this document is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Read the Coleman® Gas Barbecue Use, Care & Assembly Manual With Grill Lighting Instructions, before attempting installation of this conversion kit. -
Page 2: Natural Gas Conversion Instructions
Part No. *your part may differ in appearance, depending on size of grill Natural Gas Conversion Instructions Description Main Burner Valve & Manifold Assembly (NG) 8100 Main Burner Valve & Manifold Assembly (NG) 8200 Hose 19" - 3/8" Flare Both Ends for Side Burner (NG) Side Burner Valve Assembly - 12K BTU (NG) Regulator 3/8"... -
Page 3: Tools Needed
Tools Needed: Phillips head screwdriver 1/4" nut driver * 9/16" wrench Adjustable wrench * 1/4” socket set with extension can also be used. Be sure gas supply is off, the knobs are in the off position and the grill is cool. 1. - Page 4 5. Remove the screws from the bottom of the heat shield, holding the front heat shield in place. The screws are located under the bottom lip of the shield (Fig. 5). 6. Remove the two side heat shield screws located under the bottom lip of the heat shield. There is one screw on each side (Fig.
- Page 5 10. Disconnect the right side flexline from the mani- fold using the adjustable wrench. This will free up the right side of the manifold (Fig. 9). 11. Disconnect the left side flexline from the back infrared valve using an adjustable wrench. This will free up the left side of the manifold (Fig.
- Page 6 16. Start by placing the new manifold into the grill body with the control knob stems going outward through control panel front (Fig. 15). 17. Reattach the bezels to the manifold with the two screws. Make sure that "off" is facing up on the bezel.
- Page 7 Installing the NG regulator 1. Remove the hose from the brass flare fitting using an adjustable wrench. Located inside the cart on bottom of grill head (Fig. 20). Remaining hose end still connected will be removed later. 2. Remove the brass flare fitting from the gas pipe (Fig.
- Page 8 6. Attach the 3/8" street elbow to the bottom of the bottom of the tee connector. Make sure to apply pipe sealant before attaching. Tighten with wrench (Fig. 25). 7. Reinsert the grommet in the side of the cart (Fig. 22). 8.
- Page 9 Converting the Rear Infrared Burner to NG 1. Remove the four screws on the inside of the grill that hold the rear infrared cover in place (Fig. 30). 2. Close the grill hood slowly. 3. Remove the two screws from the back infrared cover, located on the back of the grill (Fig.
- Page 10 Converting the Side Burner to NG 1. Remove side burner grate, porcelain cap and burner head (Fig. 35). 2. Remove and discard the LP regulator hose attached to the side burner LP valve assembly (Fig. 36). (Located on the under side of the side burner). 3.
- Page 11 4. Remove the two screws holding the bezel and valve in place. Remove bezel from the front of the side burner (Fig. 38). 5. Remove the two screws holding the side burner LP valve assembly in place. This will free up the assembly (Fig. 39 & 40). 6.
- Page 12 8. Install the NG valve assembly to the underside of the side burner with the two screws previously removed (Fig. 43). Note: Make sure the NG valve is facing towards the front of the side burner and the valve stem is inserted into the hole. 9.
- Page 13 Label the Grill 1. Apply conversion label 9992-461 on the grill, next to the lighting instruction label. Note: At the completion of the conversion, a leak test should be performed on all fittings. See Use and Care manual for leak testing procedure.
- Page 14 Natural Gas Conversion Instructions NOTES __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ____________________________________________________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________...
- Page 15 Natural Gas Conversion Instructions NOTES __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ____________________________________________________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________...
- Page 16 The Coleman Company, Inc. • 3600 North Hydraulic Wichita, KS 67219 U.S.A. 1-800-356-3612 • TDD: 316-832-8707 www.coleman.com ©2006 The Coleman Company, Inc. All rights reserved. Coleman® and are registered trademarks of The Coleman Company, Inc. 9992-448 (6/21/06)