HANYOUNG NUX HY-1000 Instruction Manual

HY-1000/2000
Analog Temperature Controller
INSTRUCTION MANUAL
Thank you for purchasing Hanyoung Nux products. Please read the instruction
manual carefully before using this product, and use the product correctly.
Also, please keep this instruction manual where you can view it any time.
▍ Safety information
Please read the safety information carefully before the use, and use the product correctly.
The alerts declared in the manual are classified into Danger, Warning and Caution according to their importance
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor injury or property damage
DANGER
• The input/output terminals are subject to electric shock risk. Never let the input/output terminals come in contact with
your body or conductive substances.
WARNING
•If there is a concern about a serious accident caused by a
malfunction or abnormality of this product, please install an
external protection circuit and devise a scheme for preventing
an accident.
•This product does not contain an electric switch or fuse, so the
user needs to install a separate electric switch or fuse externally.
(Fuse rating: 250 V 0.5 A)
•To prevent defection or malfunction of this product, apply a
proper power voltage in accordance with the rating.
CAUTION
•The contents of this manual may be changed without
prior notification.
•Before using the product you purchased, make sure that it is
exactly what you ordered.
•Make sure that there is no damage or abnormality of the product
during the delivery.
•Use this product within the range of the operating ambient
temperature, 0 ~ 50 ℃ (When it is closely installed Max 40 ℃)
and ambient humidity, 35 ~ 85 % R.H (No condensation).
•Do not use this product at any place with occurring corrosive
(especially noxious gas or ammonia) or flammable gas.
•Do not use this product at any place with direct vibration or impact.
•Do not use this product at any place with liquid, oil, medical
substances, dust, salt or iron contents.
(Use at Pollution level 1 or 2)
•Do not polish this product with substances such as alcohol
or benzene. (Use neutral detergent.)
•Do not use this product at any place with a large inductive
difficulty or occurring static electricity or magnetic noise.
•Do not use this product at any place with possible thermal
accumulation due to direct sunlight or heat radiation.
•Install this product at place under 2,000m in altitude.
•When the product gets wet, the inspection is essential because
there is danger of an electric leakage or fire.
•In case of inputting thermocouple, use a compensating cable.
(If using a normal wire, there is a possibility of occurring
temperature error.)
•For R.T.D input, use a cable which is a lead wire has small
resistance and resistances of three wires shall be the same.
(If the three wires have different resistances then there will be
a temperature error.)
•To avoid an effect of inductive noise to input signal cables, use
the product after separating the input signal cables from power,
output and load cables.
•Separate an input signal cable from an output signal cable. If
separating is not possible, please use the input signal cable after
shielding it.
▍ Suffix code
Model Code
HY-
⃞ ⃞ ⃞ ⃞ ⃞ ⃞
HY-1000, HY-2000
AF-
F 2-Position Control (ON/OFF)
Adjusting
Action
P Proportional Action
K K (CA)
J J (IC)
R R (PR 13 %)
Input D Pt100 Ω (KS Standards)
P Pt100 Ω (DIN Standards)
V ✽ 1 - 5 V d.c
C ✽ 4 - 20 ㎃ d.c
M Relay Contact
Control Output C ✽ Current (4 - 20 ㎃ d.c)
S ✽ SSR driving (Voltage Pulse 12 V d.c)
N None
O High Limit Operation Alarm Output
A l a r m O u t p u t o r
Operation
P Low Limit Operation Alarm Output
W High/Low Limit Operation Alarm Output
R Reverse Action Control (for Heating Control)
Control Action
D Direct Action Control (for Cooling Control)
Range Code Standard Range Code Number Selection
＊ Non-display product does not have the feature.
▍ Standard Range
Model HY-1000
Code No. Input Temp.Range
1 Pt -50 ~ 50
2
3 Pt 0 ~ 100
4
5 Pt, K 0 ~ 200
6 Pt, K 0 ~ 300
7 Pt, K 0 ~ 400
8 K 0 ~ 600
9 K 0 ~ 800
10 K 0 ~ 1200
11
12
HANYOUNGNUX CO.,LTD
28, Gilpa-ro 71beon-gil, Michuhol-gu,
Incheon, Korea TEL : +82-32-876-4697
http://www.hynux.com
PT. HANYOUNG ELECTRONIC INDONESIA
Jl. Jangari RT.003/002 Hegarmanah Sukaluyu
Cianjur Jawa Barat Indonesia 43284
TEL : +62-21-5060-7210
•To prevent electric shock or malfunction of product, do not
supply the power until the wiring is completed.
•Since this product is not designed with explosion-protective
structure, do not use it any place with flammable or explosive gas.
•Do not decompose, modify, revise or repair this product. This
may be a cause of malfunction, electric shock or fire.
•Reassemble this product while the power is OFF. Otherwise, it
may be a cause of malfunction or electric shock.
•Use non-earth sensor with thermocouple. (In case of using earth
sensor, there is a possibility of occurring malfunction caused by
a short circuit.)
•If there is excessive noise from the power supply, using
insulating transformer and noise filter is recommended. The
noise filter must be attached to a panel which is already
connected to a ground and the wire between the filter output
side and power supply terminal must be short as possible.
•If twisting the power cables closely together then it is effective
against noise.
•If the alarm functions are not properly set then it will not be
output when the product is malfunctioning. Therefore, make
sure its movements are properly working before the operation.
•Turn the power OFF when replacing a sensor.
•Use an auxiliary relay in case of high frequent operation such as
proportional operation or etc. its life span will be shorter if
connecting a load without permissible rating of output relay. In
this case, using SSR output type is recommended.
·Using Electromagnetic Switch: Proportional Cycle : set it above 20 sec.
·Using SSR : Proportional Cycle : set it above 1 sec.
·Life Span of Contact Point Output :
Mechanical Life Span: above 10 million times (with no load)
Electrical Life Span: 100 thousand times
(250 V a.c 3 A: with the rated load)
•Do not connect anything to the unused terminals.
•After checking the polarity of terminal, connect wires at the
correct position.
•When this product is connected onto a panel, use a circuit
breaker or switch approved with IEC60947-1 or IEC60947-3.
•Install a circuit breaker or switch at near place for convenient use.
•Write down on a label that if the circuit breaker or switch is
operating then the power will be disconnected since the circuit
breaker or switch is installed.
•For the continuous and safe use of this product, the periodical
maintenance is recommended.
•Some parts of this product have limited life span, and others are
changed by their usage.
Description
HY-2000, 3000
Input Temp.Range Input
Pt
Pt -50 ~ 50
Pt, K, J 0 ~ 100 Pt
Pt, K, J 0 ~ 200 Pt, K
Pt, K, J 0 ~ 300 Pt, K
Pt, K, J 0 ~ 400 Pt, K
K 0 ~ 600
K 0 ~ 800
K 0 ~ 1200
R 0 ~ 1600
▍ Dimension and Panel
■ HY-2000
MA110KE180714
■ HY-1000
▍ Specifications
Model
Contents
Power supply voltage
Permissible Voltage
Fluctuation Range
Consumption Power
Input
Adjusting Sensitivity
Control Method
Setting Method
Display Method
Control Output
Setting Accuracy
Display Accuracy
Proportional Band
Proportional Cycle
External Input Resistance Thermocouple : Below 100 Ω, Resistive : Below 10 Ω Per 1 Wire (The Resistance of Each Wire Should be the Same.)
Reset Range
Hysteresis
Dielectric Strength
Relay Life Expectancy
Operating Ambient
Temperature/Humidity
Weight
▍ Connection
■ HY-2000
▍ Terminology & Function
Proportional Control
■
Proportional Control is that an output capacity regarding
a setting value (SV) is proportionally operated by a deviation.
The width which the output is varied within 0 ~ 100 % is called
Proportional Band (PB). Therefore, for Reverse Action, if
PT=Present (Process) Temperature
PB=Proportional Band
PT < PB → Output capacity 100 %
PT > PB → Output capacity 0 %
PT = PB → Output capacity 50 %
·PT : Present (Process) Temperature
·PC : Proportional Cycle
·SV : Setting Value (Temperatrue)
·PB : Proportional Band
2-position Control, ON-OFF Control
■
This is a control method that if PT is higher than SV then output
will be OFF or if PT is less than SV, then the output will be ON.
Also, it is called 2-position control since it outputs either 0 % or
100 %. The status which the temperature is unstable and there is
high/low wave around SV is called hunting. The width between
the point where its output is OFF because PT is higher than SV
and the point where its output is ON since PT is less than SV is
called adjusting sensitivity, hysteresis. If the width, hysteresis, is
narrow, then high/low wave becomes smaller but the cycle of
ON-OFF gets smaller so that it may severely damage to
AF1
electromagnetic switch, electrovalve or etc.. Especially, for
Temp.Range
controlling burner which is using freezer or electrovalve,
-99 ~ 99
2-postion control is generally used.
·PT : Present (Process) Temperature
0 ~ 99
0 ~ 199
0 ~ 299
0 ~ 399
HY-1000, 2000
110 V a.c / 220 V a.c 60 ㎐
Rated Voltage ±10 %
Approx. 3 VA max
Thermocouple, Resistive
±0.2 % (fixed) of Max. Range
Time Proportional Control, ON/OFF Control
Analog Setting
Non-Display
Relay Output : Capacity 250 V a.c 3 A
Within ± 2.0 % of Max. Range
HY-1000 : ±1.0 % (fixed) of Max. Range, HY-2000 : ±2.0 % (fixed) of Max. Range
3 % of Max. Range (fixed)
Relay Output : Approx. 20 sec, SSR Output : Approx. 2 sec
None
Thermocouple : 1.2 ℃ (Below 600 ℃), 2.4 ℃ (Above 600 ℃), Resistive : 0.6 ℃ (Below 200 ℃), 1.2 ℃ (Above 200 ℃)
2000 V a.c 60 ㎐ for 1 Minute
Mechanical : Above 10 Millions Times, Electrical : Above 100 Thousands Times (250 V a.c, 3 A Resistive Load)
0 ~ 50 ℃, 35 ~ 85 % R.H (Without Condensation)
HY-1000 : 358 g (Including Brackets), HY-2000 : 558 g (Including Brackets)
■ HY-1000
▍ Proportional Control /
ON-OFF Control
It is depending on its specification code when you are
ordering.
▍ Usage of the Front
Reset Volums (RST)
■
For Proportional Control, when the controlling
temperature(PT) and SV* are the same, it generates 50 % of
output so that there is constant error (normal deviation) by
heat capacity or etc. of a controlling target.
To eliminate this matter, change the output capacity by Reset
volume.
Display Value < Setting Value: Turn the volume in clockwise.
Display Value > Setting Value: Turn the volume in
counterclockwise.
Alarm Volume (LM)
■
For Alarm Operation, ±0 ~ 50 ℃ of the setting value (SV) can
be set and high limit, low limit or high/low limit operation can
be selected.
Ex) for case of setting Alarm (ALM) as 50 ℃
High Limit Operation : it will operate when it is 50 ℃
Low Limit Operation : it will operate when it is 50 ℃
High/Low Limit Operation : it will operate when it is 50 ℃
·PT* : Present (Process) Temperature
·PC* : Proportional Cycle
·SV* : Setting Value (Temperatrue)
·PB* : Proportional Band
higher than SV*.
lower than SV*.
higher or 50 ℃ lower than SV*.