Subscribe to Our Youtube Channel
Related Manuals for Dover PSG Wilden SANIFLO H1500 HYGIENIC Series
Summary of Contents for Dover PSG Wilden SANIFLO H1500 HYGIENIC Series
- Page 1 ENGINEERING OPERATION & MAINTENANCE MANUAL H1500 High Pressure Saniflo™ HS Bolted Metal Pumps Where Innovation Flows WIL-12350-E-05...
- Page 2 No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or any means electronic or mechanical, including photocopying and recording, without the written permission of PSG, a Dover Company, except as described by the terms of those agreements.
-
Page 3: Table Of Contents
H1500 High-Pressure Saniflo™ Hygienic™ Series CONTENTS SECTION 1: Precautions – Read First! ..................... 4 SECTION 2: Wilden Pump Designation System ..................5 SECTION 3: How It Works .......................... 6 SECTION 4: Dimensional Drawings ......................7 SECTION 5: Performance ........................... 8 H1500 Saniflo HS Full-Stroke TPE Integral Piston Diaphragm-Fitted ............ -
Page 4: Section 1: Precautions - Read First
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 1 PRECAUTIONS – READ FIRST! WARNING: Always wear safety glasses when operating a CAUTION: All piping, valves, gauges and other components pump to avoid eye injury. If diaphragm rupture occurs, installed on the liquid discharge must have material being pumped may be forced out of the air exhaust. -
Page 5: Section 2: Wilden Pump Designation System
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 2 WILDEN PUMP DESIGNATION SYSTEM H1500 SANIFLO LEGEND H 1500 / / X X X / X X / X X / X X X X HYGIENIC SERIES 76 mm (3") Pump MANIFOLD SPECIALTY MODEL Maximum Flow Rate: GASKETS... -
Page 6: Section 3: How It Works
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 3 HOW IT WORKS – AIR-OPERATED DOUBLE-DIAPHRAGM PUMP The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. Preface: The H1500 uses an integral power-amplifier piston together with two diaphragms to yield a pressure ratio of 3:1 (e.g., 85 psig air inlet will develop pump discharge pressures up to 250 psig). -
Page 7: Section 4: Dimensional Drawings
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 4 DIMENSIONAL DRAWING DIMENSIONAL DRAWING H1500 HS Vertically-Mounted, DIMENSIONS Center-Ported with Ball/Mushroom Valve METRIC STANDARD ITEM (mm) (inch) 23.6 21.4 26.7 1156 45.5 1209 47.6 12.2 19.3 15.8 13.8 12.5 14.0 LW0115 REV. A WIL-12350-E-05... -
Page 8: Section 5: Performance
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 5 PERFORMANCE PERFORMANCE H1500 HS FULL-STROKE INTEGRAL PISTON DIAPHRAGM-FITTED Ship Weight……………….……115 kg (254 lb) Air Inlet……………………..……....3/4" Inlet…………………………………..76 mm (3") Outlet………………………………...76 mm (3") Suction Lift……………………3.8 m Dry (12.5') 9.0 m Wet (29.5') Disp. Per Stroke …………….1.2 L (0.32 gal) Max. -
Page 9: Suction Lift Capability
H1500 High-Pressure Saniflo™ Hygienic™ Series SUCTION LIFT CAPABILITY H1500 SUCTION LIFT CAPABILITY Suction-lift curves are calibrated for pumps operating at 305 m (1,000') above sea level. This chart is meant to be a guide only. There are many variables that can affect your pump's operating characteristics. -
Page 10: Section 6: Suggested Installation, Operation, Maintenance, And Troubleshooting
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 6 SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING The best choice possible will be a site involving the shortest and ilden pumps are designed to meet the performance requirements of straightest hook-up of suction and discharge piping. Unnecessary elbows, even the most demanding pumping applications. - Page 11 H1500 High-Pressure Saniflo™ Hygienic™ Series SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING NOTE: In the event of a power failure, close the shut- Maintenance and Inspections off valve if you do not want the pump to restart when the Because each application is unique, maintenance schedules maybe power returns.
-
Page 12: Section 7: Disassembly/Reassembly
H1500 High-Pressure Saniflo™ Hygienic™ Series SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING Troubleshooting Pump air valve freezes. Pump will not run or runs slowly. Check for excessive moisture in the compressed air. Remove plug from pilot spool exhaust. Either install a dryer or a hot air generator for compressed Ensure that the air inlet pressure is at least 0.4 bar (5 psig) air. -
Page 13: Pump Disassembly
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 7 DISASSEMBLY / REASSEMBLY PUMP DISASSEMBLY Tools Required: CAUTION: Before attempting any maintenance or repair, disconnect the compressed air line to the pump and allow all air pressure to bleed from the pump. Disconnect all Hex wrenches intake, discharge, and air lines. - Page 14 H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Step 4 Step 5 Step 6 Remove the discharge manifold and Next, remove the clamp bands that Loosen the nut and remove the inlet manifold gaskets. secure the ball valve housing to the liquid manifold clamp bands.
- Page 15 H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY DISASSEMBLY / REASSEMBLY Step 10 Step 11 (if applicable) Step 12 Next, remove the liquid chamber from the If your pump is fitted with an integral Using appropriate-sized wrenches, center section assembly. piston diaphragm (IPD), when you turning in the opposite direction, loosen remove the liquid chamber you will notice...
- Page 16 H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Step 16 Step 17 Step 18 Lift air valve and isolator cover away from Inspect air valve gasket for nicks, gouges, Using a pair of snap-ring pliers, remove pump. chemical attack and replace if necessary one snap-ring from the air valve body.
- Page 17 H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Step 22 Step 23 Step 24 Using the appropriate-sized wrench, Remove the air chamber fasteners and Using a socket wrench, unbolt the power remove the air chamber fasteners. gasket. cylinder cover from the center section. Step 25 Step 26 Step 27...
- Page 18 H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY DISASSEMBLY / REASSEMBLY Step 28 Step 29 Step 30 Remove the outer piston, diaphragm and Using an air nozzle with a rubber tip, Retain the shaft bushings for use in shaft assembly from the air chamber. apply air to the air manifold tube.
-
Page 19: Power Cylinder Reassembly
H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Power Cylinder Reassembly Step 1 Step 2 Step 3 After attaching the diaphragm shaft and Next, place the power cylinder and power Insert new guide rings in outer grooves. bushing to the power cylinder piston, cylinder piston on top of two blocks of Very easily, begin to maneuver the power place power cylinder piston in vice with... -
Page 20: Reassembly Hints And Tips
H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY REASSEMBLY HINTS AND TIPS Upon performing applicable maintenance to the air distribution Maximum Torque Specifications system, the pump can now be reassembled. Please refer to the disassembly instructions for photos and parts placement. Description Torque Air Valve... - Page 21 H1500 High-Pressure Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY SHAFT SEAL INSTALLATION Pre-Installation Tools After all the old seals have been removed, the inside of the bushing The following tools can be used to aid in the installation of should be cleaned to ensure no debris is left that may cause premature the new seals: damage to the new seals.
-
Page 22: Section 8: Clean-In-Place (Cip)
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 8 CLEAN-IN-PLACE (CIP) The design of the Saniflo™ Hygienic™ Series pump allows for ease Once an initial CIP regimen is established, it may need to of cleaning. The Saniflo™ Hygienic™ Series pump can be cleaned in be modified to accommodate specific process and product place without disassembly. -
Page 23: Section 9: Exploded View And Parts List
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 9 EXPLODED VIEW AND PARTS LIST H1500 SANIFLO HYGIENIC SERIES LW0127 REV. D ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-12350-E-05... - Page 24 H1500 High-Pressure Saniflo™ Hygienic™ Series EXPLODED VIEW AND PARTS LIST H1500 – CENTER SECTION LW0127 REV. D ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-12350-E-05...
- Page 25 H1500 High-Pressure Saniflo™ Hygienic™ Series EXPLODED VIEW AND PARTS LIST Model Description H1500/SZSII/… H1500/SSSII/… Item Part Description Qty, Air Distribution Components Air Valve Assembly 08-2003-45 End Cap w/Guide Nylon 08-2306-23 End Cap w/o Guide Nylon 08-2336-23 O-Ring (-220) (Ø1.359 x Ø.139) 15-2390-52 Retaining Ring 15-2650-03...
- Page 26 H1500 High-Pressure Saniflo™ Hygienic™ Series EXPLODED VIEW AND PARTS LIST EXPLODED VIEW AND PARTS LIST Model Description H1500/SZSII/… H1500/SSSII/… Item Part Description Qty, Gaskets/Valve Balls/Mushroom Valve ▲ 47 Gasket, 3" ▲ 48 Gasket, 4" ▲ 49 Valve Ball ▲ 50 Mushroom Valve 15-1096-55 Check Valve Components...
-
Page 27: Section 10: Elastomer Options
H1500 High-Pressure Saniflo™ Hygienic™ Series SECTION 10 ELASTOMER OPTIONS BACK UP FULL-STROKE FULL-STROKE VALVE DIAPHRAGMS DIAPHRAGMS GASKET, 3" GASKET, 4" MATERIAL DIAPHRAGMS BALL FULL-STROKE DIAPHRAGMS FDA EPDM 15-1375-74 15-1215-74 PTFE 08-1011-55 15-1086-55 15-1375-55 15-1215-55 FDA WIL-FLEX™ 08-1011-57 08-1067-57 08-1032-57 15-1086-57 FDA FKM 15-1375-68 15-1215-68... - Page 28 P: +1 (909) 422 -1730 psgdover.com Where Innovation Flows ® ® Copyright 2021 PSG , a Dover Company ® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. WIL-12350-E-05...
Need help?
Do you have a question about the PSG Wilden SANIFLO H1500 HYGIENIC Series and is the answer not in the manual?
Questions and answers