Related Manuals for Jasic ARC200PFC
Summary of Contents for Jasic ARC200PFC
- Page 1 ARC200PFC/ARC160PFC ARC200/ARC160 IGBT INVERTER WELDER Copyright©2022 Shenzhen JASIC Technology Co., Ltd.
- Page 2 JASIC website at www.jasictech.com. Disclaimer Shenzhen JASIC Technology Co., Ltd. solemnly promises that this product is manufactured according to relevant domestic and international standards, and that this product conforms to EN60974-1 International Safety Standard. Patents protect the relevant design scheme and manufacturing technology adopted in this product.
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Page 3: Table Of Contents
Contents 1. Safety precautions.......................... 6 1.1. General safety..........................6 1.2. Other precautions........................9 2. Description of symbols.........................10 3. Product overview...........................11 4. Technical parameters........................12 5. Installation............................14 5.1. External interface description....................14 5.2. Power installation........................15 5.3. MMA electrode holder and earth cable connection..............16 5.4. - Page 4 Appendix 3: Exploded view of ARC160PFC and ARC200PFC..........43 Page 4...
- Page 5 For your safety, please read this manual carefully before installing and operating this JASIC equipment. Pay extra attention to all content marked with " " . All operations must be carried out by professional, suitably qualified persons! Page 5...
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Page 6: Safety Precautions
1. Safety precautions 1.1. General safety SAFETY INSTRUCTION These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. It is important that users of this equipment protect yourselves and others from harm or even death. - Page 7 Arc rays——May injure the eyes and burn the skin. The arc rays from all processes produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. ·Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when working or watching.
- Page 8 5 minutes after power switch off before removing the panels. If you still do not fully understand or cannot solve the problem after reading the instructions in this manual, you should contact the supplier or JASIC's service center immediately for professional help.
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Page 9: Other Precautions
1.2. Other precautions Warning! Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases. Place on a secure level surface and ensure that there is adequate clearance around the machine to ensure natural airflow. -
Page 10: Description Of Symbols
2. Description of symbols Read this operation manual carefully before use。 Warning in operation。 Single-phase static frequency converter-transformer rectifier。 Symbol of single-phase AC power supply and rated frequency。 Can be used in the environment which has high risk of electric shock. Degree of protection, such as IP23S. -
Page 11: Product Overview
MMA current Hot start current of MMA Arc force of MMA Welding mode switching Other function switching Wireless indication Remote control Pairing of wireless remote controller 3. Product overview This is a digital inverter DC manual welder featuring advanced technology which provides excellent performance. -
Page 12: Technical Parameters
Wired hand-held remote control and wireless remote control are optional. (Not optional for standard version which has no remote control interface) 4. Technical parameters Item Unit Parameters Model ARC200PFC ARC160PFC ARC200 ARC160 Input voltage AC95~265V AC95~265V AC230V±15% AC230V±15%... - Page 13 Welding current range (MMA) 20～120 20～110 (AC115V) Welding voltage range (TIG) 10.4～18 10.4～16.4 10.4～18 10.4～16.4 (AC230V) Welding voltage range (MMA) 20.4～28 20.4～26.4 20.4～28 20.4～26.4 (AC230V) Welding voltage range (TIG) 10.4～16.4 10.4～14.8 (AC115V) Welding voltage range (MMA) 20.4～24.8 20.4～24.4 (AC115V) Arc force range 0～60 0～60 0～60...
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Page 14: Installation
Installation Warning! All connections shall be made with the power supply is turned off. Warning! Electric shock may cause death; after power failure, there is still a high voltage on the equipment, do not touch the live parts on the equipment. Warning! Incorrect input voltage may damage the equipment. -
Page 15: Power Installation
5.2. Power installation Warning! The electrical connection of equipment shall be carried out by suitably qualified personnel. Warning! All connections shall be made after the power supply is off. Warning! Incorrect voltage may damage the equipment. 1) Test with multi-meter to ensure the input voltage value is within the specified input voltage range. -
Page 16: Mma Electrode Holder And Earth Cable Connection
5.3. MMA electrode holder and earth cable connection (Wiring diagram) Pay attention to the polarity of wiring before MMA welding. Generally, there are two connection methods of DC welder: DCEN and DCEP connection. DCEN: the welding electrode holder is connected to the negative polarity, and the workpiece is connected to the positive polarity. -
Page 17: Lift Tig Welding Torch And Earth Cable Connection
5.4. LIFT TIG welding torch and earth cable connection 1) Ensure that the power switch is turned off. 2) Insert the cable plug with the earth clamp into the positive socket on the front panel of the welder and tighten it clockwise. 3) Insert the cable plug of the welding torch into the corresponding negative socket on the front panel of the welder and tighten it clockwise. -
Page 18: Wired Hand-Held Remote-Control Connection (Optional)
5.5. Wired hand-held remote-control connection (optional) (Not optional for standard version without remote control interface) (Wiring diagram) Insert the 3-pin aviation plug of the hand-held remote controller directly into the corresponding remote socket of the machine. NOTE: Please check that the machine supports wired hand-held remote control before installation. - Page 19 (Installation drawing) 1) Remove the plug shown in above left drawing,and refit into the space the wireless receiver module shown in above right drawing. 2) Remove the screws on the left side cover of the machine. 3) Remove the buckle inside the front panel of the machine and pull out the plug. 卡扣...
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Page 20: Control Panel
6. Control panel 6.1. Overview a. Parameter and error code display b. Protection indicator c. Operation mode selector d. electrode diameter selector e. VRD function indicator Parameter adjustment knob g. MMA parameter selection h. Remote control enable (optional) (The standard version does not have the key and the indicator will not be on during working) Page 20... -
Page 21: Display Of Parameters And Error Codes
6.2. Display of parameters and error codes 1) When not welding, the current parameter setting value will be automatically displayed. 2) When welding, the actual output current value is displayed. 3) When the factory settings are restored the countdown is displayed. 4) When the barcode queried the machine barcode is displayed. -
Page 22: Selection Of Welding Electrode Diameter For Mma
6.5. Selection of welding electrode diameter for MMA 1) In MMA mode, press the electrode diameter selection key to select the welding electrode diameter in Manual mode and Synergic mode. The indicator is on, indicating that the Manual mode is selected and current is adjusted manually. -
Page 23: Lift Tig Mode Parameter Setting
6.7. LIFT TIG mode parameter setting In the LIFT TIG welding mode, rotate the adjusting knob to set the current parameter. 6.8. Protection indicators When the overheat indicator is on, this indicates that the welder has overheated and current ceases. When the welder cools, the indicator will go out. When the overcurrent indicator is on, this indicates that the welder has entered the overcurrent protection mode and the welder stops producing current 6.9. -
Page 24: Wired Hand-Held Remote Control (Optional)
6.12. Wired hand-held remote control (optional) (Not optional for standard version without remote control interface) 1) Before welding, press the remote-control function key to enable the remote control function. The indicator will be lit indicating that the remote-control function is enabled. If the remote controller is connected, the remote controller controls the welding current. -
Page 25: Welding Function Operation
After the remote controller is successfully paired, press the remote control function button on the panel or the pairing button of the wireless remote controller for 2 seconds, and the wireless connection of the remote controller will be disconnected. After disconnecting the display window of the welder displays the character "FAL", and the green indicator of the wireless receiver module will be constantly on. - Page 26 7.1.3 Set the welding parameters when selecting the Manual mode. The knob can adjust welding current, Hot start current and Arc force parameters respectively. 7.1.4 Select Synergic mode and set the welding parameters. After selecting the electrode diameter the system will automatically select the welding current, Hot start current, and Arc force.
- Page 27 220~300 Page 27...
- Page 28 NOTE! The operator should set the functions that meet the welding requirements. If the selections are incorrect this may lead to problems such as an unstable arc, spatter, or sticking of the welding electrode to the work piece. Arc force: Arc force prevents the electrode sticking when welding. Arc force provides a temporary increase in current when the arc is too short and helps maintain consistent excellent arc performance on a wide range of electrodes.
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Page 29: Lift Tig Operation
7.2. LIFT TIG operation 7.2.1 Turn on the power switch. (Same as 7.1.1) 7.2.2 Select TIG welding mode. (LIFT TIG mode) 7.2.3 Set the welding parameters In the LIFT TIG mode, set the welding current parameters using the knob. Choose the appropriate welding current, tungsten electrode, and shielding gas flow based on the welding requirements. - Page 30 7.2.3 LIFT TIG Open the gas valve on the TIG welding torch.Touch the tungsten electrode to the work piece for less than 2 seconds and pull away approximately 2mm to start the arc. Alternatively, the arc can be started by scratching the tungsten electrode on the work piece and moving it away to around 2mm.
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Page 31: Maintenance
8. Maintenance Warning! The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. Please note: The following should only be carried out by an authorised electrical technician. -
Page 32: Welding Torch Maintenance
8.2 Welding torch maintenance The TIG torch used for lift TIG welding comprises of several items which ensure current flow and arc shielding from the atmosphere. Regular maintenance of the welding torch is one of the most important measures to ensure its normal operation and extend lifespan. - Page 33 The nozzle is damaged or Replace with a new nozzle cracked The gas circuit in the welding Blow the circuit with compressed air torch is blocked to clear the blockage The gas screen has been damaged or lost during Replace with a new gas screen disassembly and assembly The argon gas is impure Replace with standard argon gas...
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Page 34: Troubleshooting
9. Troubleshooting Warning! Before arc welding machines are dispatched from the factory, they have already been checked thoroughly. The machine should not be tampered with or altered. Maintenance must be carried out carefully. If any wire becomes loose or is misplaced, it maybe potentially dangerous to user! Only professional maintenance personnel should repair the machine! Ensure the power is disconnected before working on the machine. - Page 35 Please contact the maintenance Other failures personnel of Shenzhen JASIC Technology CO., Ltd. Elimination of general problems in LIFT TIG welding Symptom Reasons Measures taken by users When the temperature is too low, leave the The air After startup, the fan does...
- Page 36 ⑵ Use different power cords to connect welding is poor. equipment that could seriously interfere process Serious with welder. interference from other electrical equipment. Please contact the maintenance personnel Other failures of Shenzhen JASIC Technology CO., Ltd. Page 36...
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Page 37: Alarm And Solutions
9.2. Alarm and solutions Error Possible Category Counter-measure code cause Continuously Restart the welder. If overcurrent protection still output the activates, please contact the after-sales Overcurrent maximum department of the company. protection capacity current of welder Please turn it off and reboot. If this phenomenon persists and the grid voltage continues to be too low, please check the power grid voltage and wait Under... -
Page 38: Packaging, Transportation, Storage And Waste Disposal
10. Packaging, transportation, storage and waste disposal 10.1 Transportation requirements In the process of handling the equipment, it should be handled with care, and should not be dropped or severely impacted. Avoid moisture and rain during transportation. 10.2 Storage conditions Storage temperature:-25 ℃... -
Page 39: Appendix 1: Wiring Diagram
Appendix 1: Wiring diagram Page 39... -
Page 40: Appendix 2: Exploded View Of Arc160 And Arc200
Appendix 2: Exploded view of ARC160 and ARC200 Page 40... - Page 41 List of common spare parts for ARC160 Material Material Name Quantity SN Name Quantity code code 10083448 Rear bracket 10083485 Side louver 10083468 Handle 51001928 Power cord 10083527 Top cover (plus) 51000471 Rocker switch Top cover 51001979 10083469 Rear panel (standard) 10083446 Front bracket...
- Page 42 List of common spare parts for ARC200 Material Material Name Quantity Name Quantity code code 10083448 Rear bracket 10083485 Side louver 10083468 Handle 51001928 Power cord 10083527 Top cover (plus) 10083524 Rocker switch Top cover 51001979 10083469 Rear panel (standard) 62mm heat 10083446 Front bracket...
- Page 43 Appendix 3: Exploded view of ARC160PFC and ARC200PFC Page 43...
- Page 44 List of common spare parts for ARC160PFC Material Material Name Quantity Name Quantity code code 10083652 Iron plate of 10083671 Louver Page 44...
- Page 45 10083670 Rear panel (standard) 16 10083650 Left cover 51000471 Switch 17 10083651 Right cover 51001928 Power cord 10083649 Top cover (plus) Top cover 51002017 (standard) List of common spare parts for ARC200PFC Material Name Quantity Material Name Quantity Page 45...
- Page 46 code code Iron plate of 10083652 10083671 Louver display panel Rectifier bridge 10083484 Knob 10050418 radiator 51000374 Silicone key 10083690 Handle Front panel sticker 10083612 10083625 Heat sink (plus) Front panel sticker Aluminum 51001885 10083638 (standard) connector Display panel PCB Output aluminum 51000464 10083640...