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4.4 Troubleshooting of AC/DC315P/250P: Trouble Analysis Solution 1. Turn on the machine, no a. The input voltage is abnormal. a. Check if the input voltage is AC display of the meter, the fan 380V. doesn’t work, no-load b. The power supply cable is not in good b.
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2. Turn on the machine, the a. The connecting cable matching socket a. Check and make sure the voltage meter displays, press CON7/CON8 on bottom PCB PZ-03-B0 of socket CON1 is DC532V. welding torch switch in TIG is in loose connection. mode, there is gas out, no HF, b.
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4. Turn on the machine and it a. The connecting cable matching socket a. Check. appears normal, there CON2 on top PCB PM-04-A3 with socket no-load voltage output in ARC CON1 on HF PCB PZ-35-A0 is in loose mode, press the welding torch connection.
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5. Turn on the machine, and it a. Over-current protection occurs when a. Turn off the machine for 5mins appears normal, press the welding is carried out. and restart. welding torch switch and there b. Over-heating protection occurs when b. Stop the welding operation for is gas out, the malfunction LED welding is carried out.
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6. Turn on the machine and it a. The magnet valve or the gas tube is a. Clear. appears normal, it can start arc blocked. in TIG mode, but the welding b. The magnet valve is damaged. b. Replace. point appears black. c.
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8. Turn on the machine but it a. The rectifying bridge matching the socket a. Replace. strips. CON2/CON4/CON5 bottom PZ-03-B0 is damaged. b. The power supply cable is disconnected b. Check. or short-circuited. 9. When in TIG mode, adjust a. The diode D1/D2 or chip U3 on control a.
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12. Turn on the machine, and it a. The connecting cable matching socket a. Check. appears normal, CON11 on control PCB PK-05-A4 with malfunction LED turns on once the output bypass is in loose connection. welding is carried out. b. Loose contact exists MOSFET...
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15. There is deviation between a. The value of the variable resistor R9 on a. Adjust. Methods: 1. Turn to ARC the preset value and real value control PCB PK-05-A4 or VR1 on preset mode, adjust the value of variable of the show value of the meter.
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19. No AC output in AC mode. a. The AC/DC conversion switch on the a. Check. panel is damaged. b. Some part on the control panel PK-31-A0 b. Check if the diode D9/D2/D1, chip is damaged. U6, audion Q2 or potentiometer VR4 on control panel PK-31-A0 is damaged.
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22. When the pulse conversion a. The diode control panel a. Check and replace it if necessary. switch is at no-pulse state, in PK-31-A0 is damaged. ARC/TIG mode, the welding current is invariable, and there is only maximum current. 23. Turn on the machine, the a.
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