Metso Nordtrack J90 Instructions Manual
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Metso Nordtrack J90 Instructions Manual

Metso Nordtrack J90 Instructions Manual

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Nordtrack J90
Nordtrack I908(S)
Doc No. D100020475-EN Revision 0
Original instructions
DRIVING INSTRUCTIONS
For more information and
language versions, see:
mogroup.com/driving

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  • Page 1 Nordtrack J90 Nordtrack I908(S) Doc No. D100020475-EN Revision 0 Original instructions DRIVING INSTRUCTIONS For more information and language versions, see: mogroup.com/driving...
  • Page 2 Copyright © Metso Outotec.

  • Page 3: Table Of Contents

    Table of Contents DRIVING INSTRUCTIONS ........................1 1.1. SAFETY ............................1 1.2. DRIVING DIRECTIONS ......................3 1.3. EMERGENCY STOP LOCATIONS .................... 3 1.4. REMOTE STOP LOCATION ...................... 4 1.5. DRIVE CONTROLS ........................5 1.5.1. Remote control device ....................5 1.6. PREPARING FOR DRIVING ......................

  • Page 5: Driving Instructions

    DRIVING INSTRUCTIONS 1. DRIVING INSTRUCTIONS These driving instructions are valid for Nordtrack J90 and Nordtrack I908(S) machines. The purpose of these instructions is to enable safe moving of the machine during transportation. NOTICE: Do not use the machine for screening solely based on these instructions. The actual instruction manual for the machine is delivered separately.
  • Page 6 DRIVING INSTRUCTIONS WARNING! UNEXPECTED MOVEMENT HAZARD Can cause death or serious injury. Be extremely cautious when driving in cold temperatures (below 0°C). The response time of the controls might be longer than usual due to stiff hydraulic oil. WARNING! COLLISION HAZARD Can cause death or serious injury.

  • Page 7: Driving Directions

    DRIVING INSTRUCTIONS 1.2. DRIVING DIRECTIONS Callout Description Callout Description Forward (yellow) Backward (blue) Left Right 1.3. EMERGENCY STOP LOCATIONS DANGER! GENERAL HAZARD Will cause death or serious injury. In a dangerous situation, stop the machine with the emergency stop button, the key switch of the machine, or with the remote stop button (located on either the drive control device, radio control device).

  • Page 8: Remote Stop Location

    DRIVING INSTRUCTIONS 1.4. REMOTE STOP LOCATION DANGER! GENERAL HAZARD Will cause death or serious injury. In a dangerous situation, stop the machine with the emergency stop button, the key switch of the machine, or with the remote stop button. Before starting the machine, make that sure you know the location of the emergency stop buttons.

  • Page 9: Drive Controls

    DRIVING INSTRUCTIONS Figure 3: Location of remote stop button The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used for stopping the machine. 1.5. DRIVE CONTROLS 1.5.1. REMOTE CONTROL DEVICE CAUTION! GENERAL HAZARD Will cause death or serious injury.

  • Page 10: Preparing For Driving

    DRIVING INSTRUCTIONS Callout Description Both tracks forward/reverse Right track forward/reverse Track driving speed (Slow/Intermediate/Fast) Information LEDs (from top to bottom): 1. RF LED: • Steady green: Handset paired with machine for radio control • Blinking orange: Handset in process of pairing •...
  • Page 11 DRIVING INSTRUCTIONS Figure 5: Main switch 2. Visually inspect that there are no loose parts, and everything is secured in place. 3. Locate the control panel. It is located in the power unit on the left-hand side of the machine. Figure 6: Control panel location (1) DRIVING INSTRUCTIONS D100020475-EN...
  • Page 12 DRIVING INSTRUCTIONS Figure 7: Control panel Callout Description Callout Description Physical buttons: the functions of the Key switch: Crank position buttons depend on the menu options that are displayed on the screen. See figure below for the physical button names. Key switch (Ignition switch) Panel lock: when the machine is oprating, the panel must be locked...

  • Page 13: Starting The Engine

    DRIVING INSTRUCTIONS Figure 8: Control panel physical buttons 4. Make sure that the emergency stop buttons are not pressed, and that the remote stop button is not pressed down. 5. Proceed to the next section: “Starting the engine”. 1.6.1. STARTING THE ENGINE WARNING! EXPLOSION HAZARD Can cause death or serious injury.
  • Page 14 DRIVING INSTRUCTIONS NOTICE: For control panel physical button locations, see “Preparing for driving”. 1. Observe all safety warnings. 2. Check that all control levers are in neutral (OFF) position, and all emergency stops are released. CAUTION! PROPERTY DAMAGE HAZARD Can cause moderate injury or property damage. Make sure that all control levers are in the neutral (OFF) position.
  • Page 15 DRIVING INSTRUCTIONS 5. Wait until the engine is pre-heated and the engine pre-heat indicator (see figure below) in the status/ warning bar at the top of the screen disappears before continuing. Figure 11: Engine pre-heat indicator 6. Turn the key clockwise further to the Crank position (3) and hold it in this position for at least 10 seconds until the engine starts.
  • Page 16 DRIVING INSTRUCTIONS NOTICE: Buttons (2) and (3) only change the engine speed while they are pressed down. Hold down the relevant button to continuously change the speed. The longer you hold down the button, the higher the rate at which the speed changes. This allows the desired speed to be reached quickly.
  • Page 17 DRIVING INSTRUCTIONS Figure 15: Engine screen chosen 2. The Engine screen is shown on the display. The status and warning indicator bar (1) shows all engine warnings. Figure 16: Engine screen 3. In the Engine screen, you can view and monitor following information: DRIVING INSTRUCTIONS D100020475-EN 488 0 EN 2022-09-07...
  • Page 18 DRIVING INSTRUCTIONS Figure 17: Engine status, engine levels and hours of use Callout Description Callout Description Engine status indicators Coolant Temperature: shown in °C or °F. Engine coolant level low: Lamp Inlet Pressure: shown in Bar or PSI. illuminates in red when the engine coolant level is low.
  • Page 19 DRIVING INSTRUCTIONS Figure 18: Fuel information, battery voltage and DEF (diesel exhaust fluid) information Callout Description Callout Description DEF level: shown as percentage. Fuel Temperature: shown in figures in °C or °F. The bar-chart is colour-coded from bright blue through green to bright red, where green means acceptable, blue means too low and red means too high.
  • Page 20 DRIVING INSTRUCTIONS Figure 19: Aftertreatment status (Tier4 only) and DPF (Diesel Particulate Filter) information Callout Description Callout Description Aftertreatment status (Tier4 only) DEF Level Low: Lamp illuminates in yellow when the DEF level is low and needs replenishing. DPF Outlet Gas Over-temperature: Emissions System Failure: Lamp illuminates in yellow when the •...

  • Page 21: Connecting The Remote Control Device (Wireless Connection)

    DRIVING INSTRUCTIONS 1.6.1.3. Preventing and initiating DPF generation WARNING! FIRE HAZARD Can cause moderate injury or property damage. Prevent the DPF regeneration in situations when it might be possible that heat from the exhaust pipe causes property damage or personal injuries. 1.

  • Page 22: Connecting The Remote Control Device (Wired Connection)

    DRIVING INSTRUCTIONS 1.6.3. CONNECTING THE REMOTE CONTROL DEVICE (WIRED CONNECTION) To establish a wired connection between the remote control device and machine, or to charge the remote control device for wireless use: 1. Connect the cable (1) to the socket on the base of the remote control device (2) and the other end of the cable to the socket on the machine (3).
  • Page 23 DRIVING INSTRUCTIONS To unlock the remote control device for track driving: 1. Start the engine of the machine (if it is not already running). 2. On the display, press the Track button (L3) corresponding to the following icon: Figure 24: Track button Tracking Control menu opens.

  • Page 24: Driving

    DRIVING INSTRUCTIONS Figure 27: Sequence to unlock the remote control device 6. Perform the following sequence using the left and right tracking controls on the handset (see figure above): a. Left control (2): Move up. b. Left control (3): Move down. c.
  • Page 25 DRIVING INSTRUCTIONS Figure 28: Track button 3. To enter tracking mode, press the Tracking Mode button (R1) in the Tracking Control menu corresponding to the following icon: Figure 29: Tracking Mode button 4. Push down the track control levers (2 pcs). See the figure below. CAUTION! PROPERTY DAMAGE HAZARD Can cause moderate injury or property damage.
  • Page 26 DRIVING INSTRUCTIONS Figure 31: Speed selection from the remote control device Callout Explanation Slow speed Intermediate speed Fast speed b. The Tracking Control menu (the button icon for the selected speed is highlighted in orange): Figure 32: Speed selection from the Tracking Control menu Callout Explanation Button R5: Slow speed...

  • Page 27: Stopping The Engine

    DRIVING INSTRUCTIONS Figure 33: Track driving levers on the remote control device 8. To exit the track driving mode, you can do either of the following: a. Press the Tracking Mode Disable button (R2) in the Tracking Control menu corresponding to the following icon: Figure 34: Tracking Mode Disable button b.

  • Page 28: Troubleshooting

    Figure 36: Isolator switch in OFF position 1.9. TROUBLESHOOTING If there is a problem which prevents the track driving and it cannot be solved by using this driving instruction, contact Metso Outotec. 1.9.1. PAIRING THE REMOTE CONTROL DEVICE AND MACHINE NOTICE: For control panel physical button locations, see “Preparing for driving”.
  • Page 29 DRIVING INSTRUCTIONS The remote control device is paired with the machine at the factory, but if the connection between the remote control device and the machine does not work for some reason, do the pairing according to the following steps. 1.
  • Page 30 DRIVING INSTRUCTIONS A 60-second countdown starts, within which you must complete the rest of the pairing procedure. The countdown is displayed on the screen. 7. Before the coundown reaches zero, pull down both the left and right track control buttons (1) (reverse direction) and hold them down, and at the same time hold down the red button (2) for at least 5 seconds.

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Nordtrack i908s

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