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Linear Technology DC1830A-A Demo Manual

Ltc4000 battery charger controller and powerpath manager

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DESCRIPTION
Demonstration circuit 1830A is a battery charger controller
and PowerPath™ manager featuring the LTC
board should be connected to a front-end DC/DC power
supply for a complete charger solution.
The DC1830A is customizable to handle a wide variety
of applications with output voltages from 3V to 30V and
output currents up to 6.5A with the PFETs supplied, and up
to 60V and/or 13A with higher voltage rating and/or added
PFETs. The reference design provided with DC1830A is
targeted at 4-cell LiFePO
4
The DC1830A loop compensation values were proven with
the LTC3845A buck power converter shown and are typi-
cal for other applications. The output of this demo board
was specifically tailored for a Tenergy 10A-hour battery,
P/N 30207. Other voltages can be set by changing ROFB2
and RBFB2. The desired nominal voltage can be accurately
trimmed by using trim resistors ROFBX and RBFBX. For
example, for 14.4V battery float voltage, change ROFB2
and RBFB2 to 86.6k, and add 7.5M at ROFBX and RBFBX
for greater setpoint accuracy. Other parameters can be ad-
justed to suit specific applications with guidance provided
in the LTC4000 data sheet. Table 1 provides a summary
of parameter adjustments.
This circuit was designed to demonstrate the high levels
of performance and small solution size attainable using
PERFORMANCE SUMMARY
SYMBOL
PARAMETER
V
Input Supply Range
IN
I
Input Current Limit
IN
V
Battery Float Voltage
FLOAT
V
Output Regulation
FLOAT
I
Battery Charge Current
BAT
Battery Charge Current—Trickle
t
Charge Termination Time
T
V
System Output Voltage
OUT-SYS
I
System Output Current Range
OUT-SYS
4000. This
®
(14.6V/5A) applications.
Specifications are at T
CONDITIONS/COMMENTS
This Is the Input Voltage of the Front-End DC/DC Supply
This Is the Input Current Limit Set by the LTC4000
Line and Load (20V to 60V, 0A to 4.5A)
V
= V
BAT
FLOAT
*Input Current Limited Below 35V
DEMO MANUAL
DC1830A-A/DC1830A-B
Battery Charger Controller
and PowerPath Manager
this IC to control a switch mode power converter to form
a battery charger, intelligent PowerPath manager, and
power supply system. It produces a regulated 5.0A/14.6V
battery charger output as well as a system output of up to
5.5A: suitable for a wide variety of portable applications
including instruments, industrial equipment, power tools
and computers.
The DC1830A-A provides a solution complete with both
battery charger control and PowerPath managment. It
includes a second PFET (Q2) between VOUT-SYS and
BAT to provide Instant-On functionality which keeps
VOUT-SYS within a narrow range regardless of battery
voltage, and disconnects the battery when it is fully charged
and power is available from the front-end DC/DC converter.
Thermal regulation circuitry is also provided to limit the
temperature of both PFETs. The DC1830A-B provides a
simple battery-charger-controller only solution without
the PowerPath manager. It deletes the second PFET and
thermal regulation circuitry. In this case, the battery is
always "online" and VOUT-SYS tracks the BAT Voltage.
Design files for this circuit board are available at
http://www.linear.com/demo
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and
PowerPath is a trademark of Linear Technology Corporation. All other trademarks are the
property of their respective owners.
= 25°C
A
IN
LTC4000
MIN
TYP
MAX
UNITS
20
60
3.0
14.4
14.6
14.8
±0.005
5.0
0.6
2.9
Hours
12.3
14.6
15.5
0
5.5*
dc1830af
1
V
A
V
%
A
A
V
A

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Summary of Contents for Linear Technology DC1830A-A

  • Page 1 L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and PowerPath is a trademark of Linear Technology Corporation. All other trademarks are the This circuit was designed to demonstrate the high levels property of their respective owners.
  • Page 2: Quick Start Procedure

    LTC4000 when combined with a suitable switching observe charge current and trickle charge current. power converter, such as the LTC3845A. See page 9 for NOTE: The following applies to the DC1830A-A. the modified DC1619A/LTC3845A schematic.Voltages and currents cited in this procedure are for the design as NOTE: Operation in the Instant-On region (V <...
  • Page 3 DEMO MANUAL DC1830A-A/DC1830A-B QUICK START PROCEDURE Table 1. LTC4000 Charger Setup Parameters and Reference Values REFERENCE DESCRIPTION NOMINAL VALUE (V)* MIN/MAX CONDITIONS Input Current Regulation/Limit (50μA • RIL)/20 45μA/55μA 50mV Max Charge Current Regulation/Limit (50μA • RCL)/20 45μA/55μA 50mV Max Trickle Charge Current Regulation/Limit (5μA •...
  • Page 4 DEMO MANUAL DC1830A-A/DC1830A-B QUICK START PROCEDURE Figure 2. Block Diagram with Typical DC/DC Converter dc1830af...
  • Page 5: Parts List

    DEMO MANUAL DC1830A-A/DC1830A-B PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER DC1380A-A Required Circuit Components CAP., X5R, 4.7μF, 10V, 20% 0603 AVX, 0603ZD475MAT2A CBAT CAP., SMT ALUMINUM, 150μF, 35V SUNCON, 35HVH150M CBIAS CAP., X7R, 1μF, 16V, 10% 0603 AVX, 0603YC105KAT2A CBGATE CAP., X7R, 10nF, 25V, 5% 0603...
  • Page 6 DEMO MANUAL DC1830A-A/DC1830A-B PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER DC1380A-A Additional Demo Board Circuit Components CC1, CIGATE, CNTC, CCX, CCL, CIL, CVM CAP.,0603 CL1, CL2, CL3, CL4, CL5 CAP.,1206 DIODE ZENER, SOT23-3 F1, F3 FUSE 12A 32V T-LAG 1206 SMD...
  • Page 7 DEMO MANUAL DC1830A-A/DC1830A-B PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER RES., CHIP., 24.3k, 0.1W, 1% 0603 VISHAY, CRCW060324K3FKEA RES., CHIP., 18.2k, 0.1W, 1% 0603 VISHAY, CRCW060318K2FKEA SENSOR RES., 0.01Ω 1W 2% 1508 SMD SUSUMU, RL3720WT-R010-G RES., CHIP., 0.0Ω, 0.1W, 0603...
  • Page 8 DEMO MANUAL DC1830A-A/DC1830A-B SCHEMATIC DIAGRAM–DC1830A dc1830af...
  • Page 9 Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa- tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
  • Page 10 Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions: This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods.
  • Page 11 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Analog Devices Inc. DC1830A-B...

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