Modine Manufacturing Airedale ClassMate CMD Manual

Modine Manufacturing Airedale ClassMate CMD Manual

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WARNING
1. Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
2. Disconnect power supply before making wiring
connections to prevent electrical shock and
equipment damage.
3. Improper control adjustments and manual mode
control can cause property damage, injury or
death. Read the installation, operating and
maintenance instructions thoroughly before
making adjustments.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
MODINE CONTROLS SYSTEM MANUAL
Models CMD/CMP/CMS, and SMG/SMW
1. The use of this manual is specifically intended
2. These instructions must also be used in
3. This manual applies to Modine Controls System
THIS MANUAL IS THE PROPERTY OF THE OWNER.
ClassMate® and SchoolMate® Units
IMPORTANT
for a qualified installation and service agency.
All installation and service of this unit must be
performed by a qualified installation and service
agency.
conjunction with the Installation and Service
Manual originally shipped with the appliance, in
addition to any other accompanying component
supplier literature.
program version series 1. For any other version,
please contact Modine. The program version
that resides in the unit controller can be found
in the Information section of the Installer Sub
Menu. Refer to the manual for instructions on
accessing this screen.
AIR74-525.1
5H1046210000
July, 2016

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Summary of Contents for Modine Manufacturing Airedale ClassMate CMD

  • Page 1 AIR74-525.1 5H1046210000 July, 2016 MODINE CONTROLS SYSTEM MANUAL ClassMate® and SchoolMate® Units Models CMD/CMP/CMS, and SMG/SMW WARNING IMPORTANT 1. Improper installation, adjustment, alteration, 1. The use of this manual is specifically intended service or maintenance can cause property for a qualified installation and service agency. damage, injury or death.
  • Page 2: Table Of Contents

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Table 2.1 - Acronyms Used General Information Controls are one of the most important components of Acronym Phrase specialized HVAC equipment. The Modine Controls Building Management System System is designed and engineered for the ClassMate and Bits Per Second SchoolMate units to ensure that they will operate safely, reliably, with optimized performance, and maintain maximum...
  • Page 3: Controller Overview

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Controller Overview pCOOEM+ Main Features: ● 12 Universal Inputs Description and Features ◦ Uses 10K NTC temperature sensors ◦ 4-20mA humidity and CO2 sensors for reliability The Modine Controls System utilizes a Carel pCOOEM+ ●...
  • Page 4: Standard And Optional Sensors Monitored

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Standard and Optional Sensors Monitored The Modine Controls System monitors a number of sensors within the ClassMate and SchoolMate units as follows: Standard sensors monitored: Optional sensors available: ● Supply Air Temperature (Unit Mounted) ●...
  • Page 5: Model Nomenclature - Classmate

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Model Nomenclature - ClassMate 15,16 1,2 - Product Type (PT) 10 - Filtration (F) CM - ClassMate A - MERV 8 B - MERV 11 C - MERV 13 3 - Unit Configuration (UC) D - DX Cooling D - MERV 16 P - HP Heating &...
  • Page 6: Model Nomenclature - Schoolmate

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Model Nomenclature - SchoolMate 15,16 1,2 - Product Type (PT) 10 - Filtration (F) SM - SchoolMate A - MERV 8 B - MERV 11 C - MERV 13 3 - Unit Configuration (UC) G - Ground Source D - MERV 16 W - Water Source...
  • Page 7 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Figure 7.1 - pCOOEM+ Controller Layout Table 7.1 - pCO Controller Layout Descriptions Reference Description Power supply connector [G (+), G0 (-)] Button for setting pLAN Address and secondary display, LEDs Universal inputs/outputs (Refer to page 31-32 for descriptions) +Vdc: power to active probes ;...
  • Page 8: Display/Keypad Functions

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Display/Keypad Functions Figure 8.1 pGD1 Remote Display Keypad (Optional)¹ 1 Refer to Literature AIR 2-542 for installation instructions and AIR 2-526 for quick start guide. Normally the keypad display is automatically addressed by the controller. In the event that the keypad is not recognized refer to the Board Settings section for instructions on programming the remote display keypad to the controller.
  • Page 9: Menu Navigation

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Menu Navigation The following instructions refer to using the remote keypad for navigating the menu and changing settings. The Main Status Screen is displayed when the unit is first turned on or after five minutes of keypad inactivity. From this Main Status Screen, eight sub menus can be accessed by pressing the PRG button and using the UP or DOWN buttons to move to the desired menu.
  • Page 10: Password Protection

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Password Protection Adjusting Customer Control Settings The following procedure is used to access and adjust control parameters (refer to Parameters List and Factory Values WARNING pages 13-28). Improper control adjustments and manual mode 1.
  • Page 11: Main Status Screen Parameters

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Main Status Screen The main status screen is displayed when the unit is first turned on or after five minutes of keypad inactivity. The following information is displayed on the main screen: Figure 12.1 Main Status Screen ●...
  • Page 12 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Main Status Parameters (continued) The status screens can be seen when the UP or DOWN buttons are pressed on the main status screen. The following table describes the menu parameters (NOTE: changes in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION...
  • Page 13: On/Off Submenu

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Main Status Parameters (continued) The status screens can be seen when the UP or DOWN buttons are pressed on the main status screen. The following table describes the menu parameters (NOTE: changes in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION...
  • Page 14: Setpointsub Menu

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Setpoint Sub Menu Main Status Screen = Setpoint The following table describes the menu parameters (NOTE: changes in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION FACTORY VALUE RANGE...
  • Page 15: Clock/Scheduler Sub Menu

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Clock/Scheduler Sub Menu Main Status Screen = Clock/Scheduler NOTE: The schedule/holidays can b used to either turn the unit On/Off or to cycle the unit from Occupied to Unoccupied. The following table describes the menu parameters (NOTE: changes in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION...
  • Page 16: Input/Output Sub Menu

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Input/Output Sub Menu Main Status Screen = Input/Output The following table describes the menu parameters (NOTE: changes in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION INPUT FACTORY VALUE...
  • Page 17: Data Logger Sub Menu

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Data Logger Sub Menu Main Status Screen = Data Logger To access contents of the Data Logger menu simply Figure 18.1 Alarm Log press the ENTER button. The most recent alarm will be displayed on the screen.
  • Page 18 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Programming the Remote Display Keypad to the Controller Normally the Remote Display Keypad is addressed by the controller, however in the situation that the Remote Display address is required to be set up, the following procedure applies: Figure 19.1 Display Address Screen 1.
  • Page 19: Service Sub Menu

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Service Sub Menu Information Main Status Screen = Service = Information The following table describes the menu parameters (NOTE: changes in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION FACTORY VALUE...
  • Page 20: Bms Configuration

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Service Sub Menu (continued) BMS Configuration Main Status Screen = Service = BMS Configuration The following table describes the menu parameters (NOTE: changes in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION FACTORY VALUE...
  • Page 21: Probe Adjustment

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Service Sub Menu (continued) Working Hour Setpoint Main Status Screen = Service = Service Settings= Working Hour Setpoint ( requires password PW1) SCREEN NAME PARAMETER DESCRIPTION FACTORY VALUE RANGE UNITS Set Point: 0-32,767,999 Hours Maintenance Hours Unit On...
  • Page 22 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Service Sub Menu (continued) Control Settings (continued) Main Status Screen = Service = Service Settings= Control Settings ( requires password PW1) The following table describes the menu parameters (NOTE: change in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION FACTORY VALUE...
  • Page 23 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Control Settings (continued) Main Status Screen = Service = Service Settings= Control Settings ( requires password PW1) The following table describes the menu parameters (NOTE: change in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION FACTORY VALUE...
  • Page 24: Manual Management

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Service Sub Menu (continued) User Save Main Status Screen = Service = Service Settings= User Save ( requires password PW1) The following table describes the menu parameters (NOTE: change in shading indicates change to next screen by using the UP or DOWN buttons): SCREEN NAME PARAMETER DESCRIPTION...
  • Page 25: Digital Input

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Service Sub Menu (continued) Digital Input Main Status Screen = Service = Manual Management = Digital Input ( requires password PW1) SCREEN NAME PARAMETER DESCRIPTION FACTORY VALUE RANGE UNITS Manual Control DI 1 ON/OFF Puts the input into manual mode Digital Input Condensate Float...
  • Page 26: Unit Alarms

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Unit Alarms Auto Unit Component Alarm Cause Action Reset Disabled Disabled Indicated an error with the Once the clock is functioning correctly, the real time clock on-board the   Clock board fault or not connected alarm will be automatically reset and any controller.
  • Page 27 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Unit Alarms (continued) Auto Unit Component Alarm Cause Action Reset Disabled Disabled All outputs will be locked out except for Supply fan is either faulty or   Supply Fan Status supply fan, baseboard heat, hot water not connected heat and steam heat Condenser fan is either faulty...
  • Page 28: Main Unit Controller Inputs/Outputs

    MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Main Unit controller Inputs/Outputs pCOOEM+ Input and Output Terminals The inputs and outputs of the controller are listed below. Note that some items are optional and may not be installed on all models.
  • Page 29 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Main Unit controller Inputs/Outputs (continued) pCOOEM+ Input and Output Terminals The inputs and outputs of the controller are listed below. Note that some items are optional and may not be installed on all models.
  • Page 30 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Typical BMS - EMS - BAS System Variables Carel Side BMS Side Carel Read/ Data Description Write Variable Name Type BACNet Lon Name SNVT Index Return Air Temperature Sensor ra_temp nvora_temp temp_p Indoor Coil Temperature Sensor indoor_coil_temp nvoid_coil_temp...
  • Page 31 MODINE CONTROLS SYSTEM MANUAL ClassMate and SchoolMate Models Typical BMS - EMS - BAS System Variables Carel Side BMS Side Carel Read/ Data Description Write Variable Name Type BACNet Lon Name SNVT Index Current Hour CURRENT-HOUR AV1016 Current Minute CURRENT-YEAR AV1017 Supply Fan High Relay supply_fan_high...
  • Page 32 Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.877.679.4436 (4GEO) www.modinehvac.com © Modine Manufacturing Company 2016...

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