Miller M-10 Owner's Manual

Miller M-10 Owner's Manual

Air-cooled guns for gmaw and fcaw welding
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OWNER'S MANUAL
M-10, M-15, M-25, And M-25M Guns
1.
Specifications
Ref. ST-800 797-C
.
M-25M is only a replacement gun for MM250MP welding power source
2.
Safety Precautions For GMAW Guns
A. Symbol Usage
Means Warning! Watch Out! There are possible hazards with this
procedure! The possible hazards are shown in the adjoining symbols.
B. GMAW Gun Hazards
WARNING
The symbols shown below are used throughout this manual to call attention to and identify possible
hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The
safety information given below is only a summary of the more complete safety information found in wire
feeder and welding power source manuals. Read and follow all Safety Standards.
ELECTRIC SHOCK can kill.
1. Always wear dry insulating gloves.
2. Insulate yourself from work and ground.
3. Do not touch live electrode or electrical parts.
4. Repair or replace worn, damaged, or cracked gun
or cable insulation.
5. Turn off welding power source before changing
contact tip or gun parts.
6. Keep all covers and handle securely in place.
HOT SURFACES can burn skin.
1. Allow gun to cool before touching.
2. Do not touch hot metal.
3. Protect others from contact with hot metal.
FLYING PIECES OF METAL or DIRT can
injure eyes.
1. Wear safety glasses with side shields or face
shield.
Air-Cooled Guns For GMAW And FCAW Welding
Note: Using gasless flux cored wire reduces gun duty cycle.
M-10 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires
Duty Cycle Rating:
100%: 100 A With CO
Shielding Gas
2
60%: 100 A With Mixed Gases
M-15 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires
Duty Cycle Rating:
Duty Cycle Rating:
100%: 150 A With CO
Shielding Gas; 120 A With Mixed Gases
2
60%: 200 A With CO
Shielding Gas; 150 A With Mixed Gases
2
M-25 And M-25M Feed .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires
Duty Cycle Rating:
100%: 200 A With CO
Shielding Gas; 150 A With Mixed Gases
2
60%: 300 A With CO
Shielding Gas; 200 A With Mixed Gases
2
This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions to avoid the hazards.
OM 1035
June 1999
Y Marks a special safety message.
.
Means NOTE; not safety related.
WELDING WIRE can cause puncture
wounds.
1. Keep hands and body away from gun tip when
trigger is pressed.
OVERUSE can damage gun and void
warranty.
1. Follow rated duty cycle.
2. Allow cooling period.
3. Reduce current or reduce duty cycle before
starting to weld again.
1. Read and follow these instructions and all safety
blocks carefully.
2. Have only trained and qualified persons install,
operate, or service this unit.
3. Call your distributor if you do not understand the
directions.
4. For WELDING SAFETY and EMF information,
read wire feeder and welding power source
manuals.
169 965B
1999 MILLER Electric Mfg. Co.

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Summary of Contents for Miller M-10

  • Page 1 Air-Cooled Guns For GMAW And FCAW Welding Note: Using gasless flux cored wire reduces gun duty cycle. M-10 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires Duty Cycle Rating: 100%: 100 A With CO...
  • Page 2 Welding Gun Identification Welding guns can be identified by diamonds on the cable jacket as follows: M-10: No diamonds M-15: zz M-25/M-25M: zzZ Installing Gun And Using The Gun Switch Gun Securing Knob Gun End Loosen knob. Insert gun end until it bottoms against drive assembly.
  • Page 3 Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning Gun Casing Y Turn off welding power source/wire feeder. Nozzle Contact Tip Head Adapter Tube Wire size stamped on tip – check and match wire size. Remove nozzle, contact tip, and adapter.
  • Page 4: Replacing Switch And/Or Head Tube

    Replacing Switch And/Or Head Tube Y Turn Off welding power source /wire feeder and disconnect gun. Remove handle locking nut. Slide handle. Remove switch housing. Install new switch and connect leads (polarity is not important). Reassemble in reverse order. If replacing head tube, continue to end of figure.
  • Page 5: Routine Maintenance

    Routine Maintenance Y Turn Off welding power source and disconnect gun before maintaining. Each Spool Of Wire Clean Blow Out Nozzle And Check Casing Contact Tip 3 Months Replace Cracked Control Parts Cord Hose Gun Cable Troubleshooting Trouble Remedy Check contact tip. Check for kinks in gun cable. Wire does not feed;...
  • Page 6: Parts List

    Parts List ST-800 792-B Figure 9-1. M-15, M-25, & M-25M Gun (M-25 Model Illustrated) OM-1035 Page 6...
  • Page 7 ST-802 388-A Figure 9-2. M-10 Gun OM-1035 Page 7...
  • Page 8 M-10 M-15 M-25 M-25M Figure 9-1. M-15, M-25, & M-25M Gun Figure 9-2. M-10 Gun ..169 715 NOZZLE, slip type .500 orf flush ......

This manual is also suitable for:

M-15M-25M-25m

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