Terex Genie Superlift Advantage Operator's Manual
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Terex Genie Superlift Advantage Operator's Manual

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Operator's Manual
Superlift
Advantage
Front Matter
Serial Number Range
®
with
Maintenance
Information
Original Instructions
Fourth Edition
First Printing
Part No. 1314199GT

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  • Page 1 Operator's Manual Serial Number Range Superlift ® Advantage with Maintenance Information Original Instructions Fourth Edition First Printing Part No. 1314199GT Front Matter...

  • Page 2: Table Of Contents

    NG31 6BH Copyright © 1994 by Genie Industries Fourth Edition: First Printing, October 2022 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity...

  • Page 3: Introduction

    Fourth Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift material. safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Fourth Edition • First Printing Introduction Related machine movement: Limitations of use: Lower the leg to down The intended use of this machine is to lift • position. materials to an aerial work site. Do not raise the carriage unless the machine is •...
  • Page 5 Fourth Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
  • Page 6 Operator's Manual Fourth Edition • First Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
  • Page 7 Fourth Edition • First Printing Operator's Manual Introduction Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Operator's Manual Fourth Edition • First Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard No smoking Collision hazard manual manual Crush hazard Tip-over hazard Electrocution hazard Collision hazard Bodily injury hazard Damaged Machine Transport diagram Lifting point...

  • Page 9: General Safety

    Fourth Edition • First Printing Operator's Manual General Safety General Safety Australia models only Part No. 1314199GT Genie Superlift ® Advantage...
  • Page 10 Operator's Manual Fourth Edition • First Printing General Safety Flat Forks Adjustable Forks Standard Forks Boom Genie Superlift ® Advantage Part No. 1314199GT...
  • Page 11 Fourth Edition • First Printing Operator's Manual General Safety Part No. 1314199GT Genie Superlift ® Advantage...
  • Page 12 Operator's Manual Fourth Edition • First Printing General Safety Flat Fork Adjustable Fork Standard Fork Boom Genie Superlift ® Advantage Part No. 1314199GT...

  • Page 13: Work Area Safety

    Fourth Edition • First Printing Operator's Manual Work Area Safety Tip-over Hazards Work Area Safety Electrocution Hazards Do not raise the load unless the stabilizers (if This machine is not electrically insulated and will equipped) and legs have been fully lowered and not provide protection from contact with or locked and the casters are in full contact with the proximity to electrical current.
  • Page 14 Operator's Manual Fourth Edition • First Printing Work Area Safety Do not raise the load unless the load handling Do not place ladders or scaffolding against any attachment is properly secured to the machine. part of the machine. Do not use blocks to level the machine.
  • Page 15 Fourth Edition • First Printing Operator's Manual Work Area Safety Fall Hazards Damaged Machine Hazards Do not use as a personnel lifting platform or step. Do not use a damaged or malfunctioning machine. Do not stand on the load handling attachments. Do not climb on the mast.
  • Page 16 Operator's Manual Fourth Edition • First Printing Work Area Safety Crushing Hazard Adjustable Flat Forks Do not raise the load unless the snap Do not raise if the load is not properly centered on pins are properly inserted in the the load handling attachment.

  • Page 17: Legend

    Fourth Edition • First Printing Operator's Manual Legend Legend Winch Leg swivel caster 14 Stabilizer brace Cable Straddle base 15 Standard base Mast 10 Arm lock knob 16 Base swivel/lock caster with brake Carriage 11 Leg retaining pin 17 Load handling attachment Adjustable arm 12 Stabilizer (if equipped) retaining pin...
  • Page 18 Operator's Manual Fourth Edition • First Printing Legend Standard Forks Adjustable Forks Adjustable Flat Forks Boom 18 Mast brace 19 Loading wheels/steer handles 20 Snap pin 21 Lifting shackle 22 Fork mounting bracket 23 Fork Extensions 24 Fork extension retaining pin Genie Superlift ®...

  • Page 19: Inspections

    Fourth Edition • First Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.
  • Page 20 Operator's Manual Fourth Edition • First Printing Inspections Pre-operation Inspection Check entire machine for:  Cracks in welds or structural components  Be sure that the operator’s manual is complete, legible and in the storage container  Dents or damage to machine located on the machine.
  • Page 21 Fourth Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 22 Operator's Manual Fourth Edition • First Printing Inspections Function Tests Straddle base Place a 2 inch / 5.1 cm block under one leg Select a test area that is firm, level and free of swivel caster. hazards. Loosen the arm lock knob on the opposite Note: Ensure the carriage hold-down bar is adjustable arm.
  • Page 23 Fourth Edition • First Printing Operator's Manual Inspections Adjustable Forks and Adjustable Fork Adjustable Flat Forks Options Place the fork mounting bracket inside the carriage. Place the forks inside the carriage. Insert the retaining pin. Insert the retaining pin. Adjust the forks to the Adjust the forks to the desired width and be desired width and be...
  • Page 24 Operator's Manual Fourth Edition • First Printing Inspections Test One-Speed Winch Operation Lower the carriage by firmly grasping the Install a load handling attachment. winch handles and Raise the carriage by firmly grasping the winch rotating them away handles and rotating them towards the mast. from the mast.
  • Page 25 Fourth Edition • First Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris Do Not Operate Unless:  sloped surfaces  unstable or slippery surfaces ...
  • Page 26 Operator's Manual Fourth Edition • First Printing Inspections Inspection for Decals with Words Part No. Decal Description 32775 Warning - Fall Hazard, Load Platform Determine whether the decals on your machine 32885 Warning - Silent Winch have words or symbols. Use the appropriate inspection to verify that all decals are legible and 32938 Label - Use This Winch...
  • Page 27 Fourth Edition • First Printing Operator's Manual Inspections 97529 1280819 97529 32686 32686 32938 32885 32885 32939 32938 33468 32939 32775 52675 31072 32714 1272242 38149 33468 32687 32718 33468 32770 33468 32715 32716 33468 32717 33468 97547 Australia models only Part No.
  • Page 28 Operator's Manual Fourth Edition • First Printing Inspections Inspection for Decals with Part No. Decal Description Symbols 97532 Caution - Bodily Injury Hazard 97539 Danger - Electrocution Hazard Determine whether the decals on your machine 97541 Label - Use this Winch have words or symbols.

  • Page 29: Operating Instructions

    Fourth Edition • First Printing Operator's Manual Operating Instructions 97532 82487 82964 82487 82964 97542 97541 97545 82487 82964 1272242 38149 82487 97546 82964 82487 82964 97539 Operating Instructions Part No. 1314199GT Genie Superlift ® Advantage...
  • Page 30 Operator's Manual Fourth Edition • First Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals. Using the machine for any purpose other than Do Not Operate Unless: lifting material is unsafe.
  • Page 31 Fourth Edition • First Printing Operator's Manual Operating Instructions Setup Moving Machine with a Load It is best to move the machine on the work site Select an area that is firm, level and free of with no load. Moving a raised load should be obstructions.

  • Page 32: Transport And Lifting Instructions

    Operator's Manual Fourth Edition • First Printing Transport and Lifting Instructions Transport and Lifting Instructions Observe and Obey: The transport vehicle must be parked on a  level surface.  The transport vehicle must be secured to prevent rolling while the machine is being loaded.
  • Page 33 Fourth Edition • First Printing Operator's Manual Transport and Lifting Instructions Loading the Machine Loading the Machine With a Crane Be sure to remove the load handling attachment from the machine and place the stabilizers in the Be sure to place the legs and stabilizers in the stored position.

  • Page 34: Load Capacity Charts

    Operator's Manual Fourth Edition • First Printing Load Capacity Charts Load Capacity Charts Forks Load Positioning Instructions Determine the weight of the load and the location of its load center. Measure to the load center from the side of the Observe and Obey: load that will be closest to the carriage.
  • Page 35 Fourth Edition • First Printing Operator's Manual Load Capacity Charts Boom Maximum Load Centers (measure from front of carriage) Load Positioning Instructions Standard Forks 24 in 61 cm Determine the weight of the load and the Adjustable Forks 24 in 61 cm location of its load center.

  • Page 36: Specifications

    Operator's Manual Fourth Edition • First Printing Specifications Specifications Model SLA-5 SLA-10 SLA-15 SLA-20 SLA-25 78.50 in 78.50 in 78.50 in 78.50 in 78.50 in Height, stowed 31.50 in 31.50 in 31.50 in 31.50 in 31.50 in Standard base, Width 80 cm 80 cm 80 cm...
  • Page 37 Fourth Edition • First Printing Operator's Manual Specifications Dimensions SLA-5 SLA-10 SLA-15 SLA-20 SLA-25 Standard Forks forks down 4 ft 10.50 in 9 ft 9 in 14 ft 7.50 in 19 ft 6 in 24 ft 4 in 1.5 m 4.5 m 5.9 m 7.4 m...
  • Page 38 Operator's Manual Fourth Edition • First Printing Specifications Contents of EC Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, Model / Type: <machine type> Manufacture Date: <variable field>...
  • Page 39 Fourth Edition • First Printing Operator's Manual Specifications Contents of UK Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Legislation: 1. Supply of Machinery (Safety) Regulations 2008 (SI 2008/1597) as amended (SI 2011/1043, SI 2011/2157, SI 2019/696) Model / Type: <machine type>...

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