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Mercia Garden Products 0634RARE0302ND1SW-V1 General Instructions Manual

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General Instructions
0634RARE0302ND1SW-V1
34MM LOG CABIN, REVERSE APEX, CORNER LODGE (GRANDE), 5M X 3M, HALF GLAZED
DOUBLE DOORS, THREE SHORT WINDOWS.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be a ected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your speci c product code
Please retain product label and instructions for future reference
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
2mm Drill bit
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
It is advisable to use a hand
saw when cutting roof and
oor boards.
Screws & Nails
Measure
overall
length
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
CAUTION
Every e ort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Ensure to measure and check before cutting
boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Bolts
To identify the xings
Measure
required for each step use a
under the
measuring tape.
head
P 1

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Summary of Contents for Mercia Garden Products 0634RARE0302ND1SW-V1

  • Page 1 EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product. For assistance please contact customer care on: 01636 821215 Refer to the instructions pages for your speci c product code Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN www.merciagardenproducts.co.uk...
  • Page 2 0634RARE0302ND1SW-V1 Please retain product label and instructions for future reference Overall Dimensions: Width = 5088mm Depth = 3182mm Log Board - 34x120x625mm QTY 12 Height = 2742mm LB34-C-625 Base Dimensions: Width = 4809mm Depth = 2808mm Log Board - 34x120x2000mm QTY 1...
  • Page 3 Please retain product label and instructions for future reference *Please note The components listed below are featured in both contents lists for the 3m x 3m Corner Cabin (0634CSNE0303HGDD2SW) as well as the 5m x 3m Corner Lodge. Finisher Board - 34x64x3000mm QTY 1 - Combined Total Required x 2 (Left handed only) LB34-AH64-3000 (64mm high board) The component numbers listed below are the same component numbers as listed in the 3m x 3m Corner Cabin instructions, some numbers may be out of chronological order or skipped to satisfy this.
  • Page 4: Pre-Assembly

    Please retain product label and instructions for future reference Nail Bag There may be extra screws present in the nail bag 90mm Bolt Set x 8 70mm Screw x 18 80mm Bolt Set x 24 60mm Screw x 26 40mm Screw x 397 120mm Screw x 8 30mm Screw x 30 90mm Screw x 64...
  • Page 5 Please retain product label and instructions for future reference Step 1 IMPORTANT: Pre-drill before xing screws. Step 2 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 53 QTY 1 Parts needed - No. 54 QTY 5 No. 54 QTY 1 No.
  • Page 6 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 3 Step 4 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 53 QTY 2 Parts needed - No. 86 QTY 9 No. 86 QTY 2 Arrange the remaining bearers (No.
  • Page 7 Please retain product label and instructions for future reference Step 5 ** Please Note: Your log cabin can be either Right Handed or Left Handed, dependant on your wants and needs. (See Contents for image reference) Please ensure to construct your Log Cabin by following either the ‘Left Handed’...
  • Page 8 Please retain product label and instructions for future reference Step 6 - Right Handed Step 6 - Left Handed IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 22 QTY 1 Parts Needed - No. 22 QTY 1 No.
  • Page 9 Please retain product label and instructions for future reference Step 7 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 25 QTY 1 Make the log cabin level by adding another board (No. 25) as shown in the diagram. Fix using 1x70mm screw.
  • Page 10 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 8 - Right Handed Step 8 - Left Handed IMPORTANT : Pre-drill before xing screws. Parts needed - No. 23 QTY 6 Parts needed - No. 23 QTY 6 No.
  • Page 11 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 9 IMPORTANT : Pre-drill before xing screws. Step 10 Parts Needed - No. 11 QTY 1 Parts Needed - No. 9 QTY 1 No. 12 QTY 1 No.
  • Page 12 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 13 Step 11 Parts needed - No. 23 QTY 6 No. 41 QTY 12 To adjust and align your doors: No. 24 QTY 6 No.
  • Page 13 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 15 IMPORTANT : Pre-drill before xing screws. Step 14 Parts Needed - No. 1 QTY 2 Parts Needed - No. 2 QTY 3 No. 7 QTY 4 No.
  • Page 14 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 18 Step 17 Parts needed - No. 23 QTY 6 No. 41 QTY 12 Parts needed - No. 26 QTY 1 No. 77 QTY 6 No.
  • Page 15 Please retain product label and instructions for future reference Step 19 - Left Handed Step 20 IMPORTANT : Pre-drill before xing screws. Parts needed - No. 28 QTY 1 Parts needed - No. 27 QTY 1 No. 35 QTY 1 No.
  • Page 16 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 22 Step 21 - Left Handed IMPORTANT: Pre-drill before xing screws. Parts needed - No. 38 QTY 1 Parts needed - No. 89 QTY 2 No.
  • Page 17 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 24 Step 23 Parts needed - No. 50 QTY 1 Parts needed - No. 74 QTY 2 No. 51 QTY 1 No.
  • Page 18 Please retain product label and instructions for future reference Step 26 IMPORTANT: Pre-drill before xing screws. Step 25 - Left Handed IMPORTANT: Pre-drill before xing screws. Parts needed - No. 49 QTY 1 Parts needed - No. 48 QTY 1 No.
  • Page 19 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 27 IMPORTANT: Pre-drill before xing screws. Step 28 Parts needed - No. 48 QTY 4 Parts needed - No. 46 QTY 1 No. 47 QTY 1 Place 2x ‘Roof Truss A’...
  • Page 20 Please retain product label and instructions for future reference Step 29 IMPORTANT: Pre-drill before xing screws. Step 30 Parts needed - No. 42 QTY 1 Parts needed - No. 48 QTY 2 No. 43 QTY 1 No. 44 QTY 1 Locate two ‘Roof Truss A’...
  • Page 21 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 31 Step 32 Parts needed - No. 48 QTY 2 Parts needed - No. 48 QTY 2 No. 84 QTY 2 No. 83 QTY 4 Place the Finisher boards (No.
  • Page 22 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 33 You can now x the assembled roof truss’s to the log cabin, making sure the attached blocks sit inside the log cabin. Some adjustment may be required to ensure the roof structure rests correctly. Please note: You can adjust the blocks Once in position x the truss’...
  • Page 23 Please retain product label and instructions for future reference Step 34 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 71 QTY 1 Pack A No. 72 QTY 2 Pack B Left Handed Right Handed No. 73 QTY 2 Pack C No.
  • Page 24 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 36 Step 35 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 71 Parts needed - No. 71 No. 72 No. 72 No. 72 No. 73 No.
  • Page 25 Please retain product label and instructions for future reference Step 38 Step 37 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 71 Parts needed - No. 71 No. 72 No. 72 No. 73 No. 73 No.
  • Page 26 Please retain product label and instructions for future reference Step 41 Step 39 Lift each window onto the already existing Lift each door onto the already existing hooks on the window frame, ensuring the hooks on the door frame, ensuring the hook hook and bands connect.
  • Page 27 Please retain product label and instructions for future reference Step 43 Step 42 Parts Needed - No. 15 QTY 1 Parts Needed - No. 18 QTY 1 The Mortice Lock is Reversible No. 21 QTY 2 No. 19 QTY 1 No.
  • Page 28 Please retain product label and instructions for future reference Step 44 Step 45 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 70 QTY 1 Parts needed - No. 67 QTY 9 No. 87 QTY 19 Inside the building place the closure Roof Place the oor boards (No.
  • Page 29 Please retain product label and instructions for future reference Step 47 Step 48 Parts needed - No. 68 Parts needed - No. 68 Measure and cut the felt (No.68) Measure and cut the remaining using the dimensions given below as felt (No.68) using the dimensions a guide.
  • Page 30 Please retain product label and instructions for future reference Step 49 Step 50 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 62 QTY 1 Parts needed - No. 66 QTY 12 No. 63 QTY 1 No. 64 QTY 1 Arrange the storm braces (No.
  • Page 31 Please retain product label and instructions for future reference Step 51 Parts Needed: No. 6 QTY 3 No. 16 QTY 1 Attach the Rain Guards (No.6) to the window frame, xing in place onto the framing above each window using 3x70mm screws per rain guard. Attach the Rain Guard (No.16) to the door frame, xing in place onto It is ESSENTIAL that you apply wood the framing above the Door using 3x70mm screws.