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1. Outer Frame: Parts Needed: 3030 x 700mm, 12x 3030 Corner Brace, 8x M5x8 bolt, 96x M5 T-nut (3030), 96x Notes: -The four Z 700mm extrusions run the full length, while the other extrusions butt up to them. -Assemble the M5x8 bolt and T-nut, then slide into the brackets (96x). 2.
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3. Gantry Frame: Parts Needed: 2020 x 760mm, 2x 2020 x 632mm, 2x ExoBracket 20, 2x Corner bracket, 4x Edge bracket, 2x Printed Z Brace, 2x M5x8 bolt, 20x M5x14 bolt, 4x M5 T-nut, 24x M5 washer, 4x Front Right (Front left same) Back Left Back Right Notes:...
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-Hold the gantry temporarily in place with tape on both ends, about half way up the frame. -Arrange the back ExoSlide 30S groups of two as shown above, and fasten with four M4x30 each. -Mount the back ExoBrackets to the upper fastening positions on the ExoSlides.
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5. Z Belt Drive: Parts Needed: WormDrive gearboxes, 4x Nema 17x40 motor, 4x Motor brackets, 4x Omega idlers, 4x Z belt brackets, 8x GT2-6mm belt clips, 8x M3x35 bolt, 12x M5x8 bolt button head, 8x M5x8 bolt, 8x M5 T-nut 2020, 8x M5 T-nut 3030, 8x Notes: -Mount the gearbox assemblies spaced 85mm / 3 3/8”...
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Parts Needed: ExoSlide 20P, 8x M4x18 bolt, 6x M4x40 bolt, 15x M4x50 bolt, 1x Left Side Right Side Note: -Arrange the ExoSlide 20P groups of two as shown above, and fasten with M4x40 bolts (except an M4x50 bold as shown)
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8. Core XY Belts: Parts Needed: Left Side Right Side Motor bracket, 2x Nema 17x40 motor, 2x GT2 20t pulley 5mm ID, 2x Idler bracket, 2x Idler bracket back, 2x Bracket Belt CoreXY, 1x M4x14, 4x M5x8 bolt, 8x M5x14 bolt, 4x M5 T-nut, 12x GT2 belt clips, 4x GT2 belt...
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Both Belts Installed Bottom CoreXY belt Top CoreXY belt...
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Left side view Right side view Left pulley spacing, 3mm Right pulley spacing, 12mm Belt Guides on underside of XY motors to ease installation Notes: -Install the printed belt guides underneath the X and Y motor pulley’s to keep the belts in place during installation. -Install the bottom belt first, then the top belt second.
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9. Endstops Parts Needed: Inductive probe, 3x Printed X Endstop, 1x Printed Y Endstop, 1x Printed Z Endstop, 1x M3x10 bolt, 3x M4x12 bolt, 4x M4x35 bolt, 1x M4 nylock nut, 1x M5x8 bolt, 1x M5x14 bolt, 1x M5 T-nut, 2x X and Z Endstops on XY Gantry X Endstop Bolt (for inductive probe to sense) Y Endstop on Back Left Corner...
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10. Cable Management X & Y Parts Needed: Printed X cable bracket, 1x Printed Y cable bracket, 1x Printed L X left bracket, 1x Printed L X right bracket, 1x Printed L Y front bracket, 1x Printed L Y back bracket, 1x Aluminum ¾...
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11. Hotend & Extruder Parts Needed: Hotend/Extruder, 1x Hotend/Extruder bracket, 1x Printed 5010 duct, 1x M4x12 bolt, 2x Bondtech BMG Extruder, E3D Heatsink, E3D V6 Hotend E3D Hemera Extruder, E3D V6 Hotend 12. Bed Parts Needed: Aluminum MIC6 bed plate 500mm x 500mm, 1x Magnetic bed pad 500mm x 500mm, 1x PEI print surface on spring steel 500mm x 500mm, 1x M5x30 flat head bolt, 4x...
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M5x8 bolt, 2x M5x25 bolt, 3x M5 T-nut, 5x Notes: -Install the electrical enclosure spaced away from the frame 3030 extrusion to allow full Y clearance of the ExoSlide carriage. -Assemble the printed Duet LCD enclosure first, then fasten to the frame.
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