Blackberry RADAR R2 Installation Manual
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Blackberry RADAR R2 Installation Manual

Blackberry RADAR R2 Installation Manual

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BLACKBERRY RADAR R2
ITE100 – 1
October 2022
Dry Van, Insulated Trailers (Barn Doors)
Cargo Percentage
Installation Guide

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  • Page 1 BLACKBERRY RADAR R2 ITE100 – 1 October 2022 Dry Van, Insulated Trailers (Barn Doors) Cargo Percentage Installation Guide...

  • Page 2: Table Of Contents

    DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Table of contents Overview ....................... 3 Get ready for installation ..................4 Installing BlackBerry Radar R2 modules ..............5 Prepare to install ......................5 Installation tools ......................7 Matching a module identifier to an asset identifier ........... 8 Module installation ....................

  • Page 3: Overview

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 1 Overview This guide provides detailed instructions for installing and activating new BlackBerry Radar R2 modules. It includes three main tasks: Task 1: Get ready for installation (see Section 2) Task 2: Install a BlackBerry Radar R2 module (see Section 3) •...

  • Page 4: Get Ready For Installation

    To get ready for installation, you need to obtain a worksheet where you can record the pairing of each BlackBerry R2 module to its companion BlackBerry Radar H2 module and its asset (that is, the trailer/container that the modules will be installed on).

  • Page 5: Installing Blackberry Radar R2 Modules

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3 Installing BlackBerry Radar R2 modules You may have a large number of BlackBerry Radar R2 modules to install. Follow the instructions in this section to: •...
  • Page 6 1/2” (13mm) Well Nut Insert: 1/4”-20 thread Nut Driver/Socket/Wrench Accessory Adhesive Kits For installations where drilling is not desired. Available from your BlackBerry Representative. NOTE: Not for use on bare wood surfaces. Not for use with the Radar R2 Visor Accessory.

  • Page 7: Installation Tools

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3.2 Installation tools Required tools to complete the installation: Phillips (PH2) Screwdriver or Bit Drill and Drill Bits Tape Pencil or Non-Permanent Marker Nut Driver or Safety Glasses...

  • Page 8: Matching A Module Identifier To An Asset Identifier

    3.3 Matching a module identifier to an asset identifier In order to track an asset, the BlackBerry Radar R2 module that is installed on the asset must be associated with the asset in the BlackBerry Radar Dashboard. It is, therefore, very important to keep a clear record of which BlackBerry Radar R2 module is installed on which asset.
  • Page 9 DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 2. Once you are ready to install the BlackBerry Radar R2 module to the asset, remove the partially attached label from the front surface of the outer housing and place it on your worksheet, on the row with asset the BlackBerry Radar R2 will track and the BlackBerry Radar H2 module identifier the BlackBerry Radar R2 will be paired with.

  • Page 10: Module Installation

    1. For upper-mount installations, you must install the Radar R2 module horizontally. For side-mount installations, you must install the Radar R2 module vertically. 2. For accurate cargo loading status detection, you must install the Radar R2 modules at the end of the trailer where the cargo is loaded and unloaded.

  • Page 11: Prepare Module For Installation-Battery Connection

    3.4.1 Prepare module for installation—Battery connection IMPORTANT: Please do not perform the battery connection process until you are ready to install and associate the BlackBerry Radar modules on your asset. Once the battery is connected, please complete the module installation and association, as soon as you can, to conserve battery life.
  • Page 12 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3. Remove the battery from the housing to reveal the battery cable connector. Return the battery to the housing and connect the battery cable to the battery connector. The LED will blink to indicate the module is active.
  • Page 13 Align the orientation of the arrow and signal icon on the visor with the arrow and signal icon on the Radar R2 module. Place the visor onto the device, ensuring the hole on the visor, is aligned with the hole on the device. Press the center of the label to activate the adhesive.
  • Page 14 DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 8. Place the brackets on the rear of the Radar R2 module, ensuring the holes on the R2 20° Tilt Bracket Accessory are aligned with the holes on the Radar R2 module and visor and the bracket’s guide tabs are seated within the rear openings of the module.
  • Page 15 IMPORTANT: Ensure the signal icon on each Radar R2 20° Tilt Bracket and Visor is placed in the same orientation as the signal icon on the Radar R2 module. Ensure the arrow icon on the visor is placed in the same orientation as on the Radar R2 module.

  • Page 16: Installing Module On An Asset

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3.4.2 Installing the module on an asset 1. As indicated in Section 3.3 of this guide, record the module identifier and the asset identifier the module will be paired with. For your convenience, you may quickly create a...

  • Page 17: Dry Van Installation Procedure

    DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3.4.3 Dry van installation procedure If you wish to monitor cargo load status or with your BlackBerry Radar R2 module, there are two installation positions to choose from, depending on your needs. Position 1 Upper-mount installation: Install horizontally on the upper edge of the door frame or the ceiling of the trailer.
  • Page 18 1) If the ceiling’s surface is metal, plastic fiberglass, etc.--attach to the asset’s ceiling using the accessory Adhesive Kit. Accessory Adhesive Kits are available from your BlackBerry representative. NOTE: Accessory Adhesive Kits are not for use on bare wood surfaces or with the Side Mount Visor.
  • Page 19 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Door Frame Installations—U Shaped Door Frames, Only • If you will install on the door frame of your trailer, plan to use fasteners in your installation, and must drill completely through to the exterior of the door frame, you must use a sealant or sealing washers to protect against possible leaks.
  • Page 20 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 2) Sealing Washer Application. We recommend installing the fasteners from the outside of the trailer. This provides better sealing and protects the fastener’s threads from continuous exposure to the weather.

  • Page 21: Upper-Mount Installation Procedure

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3.4.3.1 Upper-Mount Installation Procedure Barn Doors (upper-mount installation): The module should be installed horizontally on the upper edge of the door frame or ceiling of the trailer. To monitor as much of the cargo area, as possible, you must position the module as close to the rear of the trailer as the trailer’s...
  • Page 22 Radar R2. Scenario 1: Door Frame Installation Use this method if you plan to install the Radar R2 on the door frame of your trailer. • If you plan to use fasteners in your installation, check the interior and exterior of the door frame to determine if you will drill completely through the door frame, to the exterior of the trailer.
  • Page 23 DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Scenario 2: Ceiling Installation Use this method if you are considering installation of the Radar R2 on the ceiling of your trailer. • Check the interior and exterior of the trailer’s roof to confirm you will not drill completely through the mounting surface if you use fasteners in your installation.
  • Page 24 IMPORTANT: If you are considering installation of the Radar R2 on the ceiling of your trailer, and the center of your trailer has exposed roof supports, do not install the Radar R2 between the roof supports. Installing the Radar R2 between roof supports will cause the device’s sensing path to be blocked and will affect the cargo reporting.
  • Page 25 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Scenario 1: Door Frame Placement—Fastener Mounting Follow these instructions if you plan to install to the door frame. NOTE: In this example, the door frame is steel and of fully boxed section construction.
  • Page 26 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3. Remove the liners from the rear of the template and place the template in the desired installation location. The adhesive at the back of the template ensures that it stays on the door frame surface for accurate drilling of your holes.
  • Page 27 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 4. Using a drill bit, drill a hole through each of the cross hairs on the template. This will create two holes you will use to mount the module.
  • Page 28 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 5. Remove the template. You now have two holes. If there are any burrs around the holes, remove them at this time. Also, remove any dust or debris left over from the drilling or de-burring operations and ensure surface is clean and dry.
  • Page 29 Repeat for second fastener. • Place the Radar R2 device onto the screws. Place the second set of washers and lock nuts onto the end of the screws and tighten. 35 in-lb.
  • Page 30 Tighten the fastener enough to flatten the washer in profile view. This will promote proper sealing and prevent leakage. Repeat for second fastener. • Place the Radar R2 device onto the screws. Place the second set of washers and lock nuts onto the end of the screws and tighten. INSUFFICIENT TORQUE...
  • Page 31 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 7. Installation is complete.
  • Page 32 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Scenario 2: Ceiling Placement—Fastener Mounting Follow these instructions if you plan to install to the ceiling. NOTE: In this example, the ceiling is 5/8” (16mm) plywood and the door frame is too narrow to support installation.
  • Page 33 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3. Remove the liners from the rear of the template and place the template in the desired installation location. The adhesive at the back of the template ensures that it stays on the ceiling surface for accurate drilling of your holes.
  • Page 34 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 4. Using a drill bit, drill a hole through each of the cross hairs on the template. This will create two holes you will use to mount the module.
  • Page 35 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 5. Remove the template. You now have two holes. If there are any burrs around the holes, remove them at this time. Also, remove any dust or debris left over from the drilling or de-burring operations and ensure surface is clean and dry.
  • Page 36 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Well Nuts • Insert the Well Nuts into the holes. Align the holes on the module to the well nuts, then insert the fasteners. Secure the module to the asset.
  • Page 37 DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Door Frame/Ceiling Placement--Adhesive Mounting Follow these instructions if you plan to install your Radar R2 module in temperatures above 0°C (32°F), using the available accessory adhesive kit. NOTE: Adhesive is not recommended for use on bare wood, like plywood.
  • Page 38 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 2. Record the module identifier and the asset identifier the module will be paired with. For your convenience, you may quickly create a record of the module and asset pairings by removing the partially attached label from the module’s front housing and placing it on...
  • Page 39 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 5. Locate the alcohol pad that was included in your adhesive kit. Open the package and thoroughly clean both substrates where the 3M VHB tape will be applied (back of the module and the installation surface, defined by the outline traced in Step 3).
  • Page 40 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 7. Remove the white extended liner from the back of the tape. Apply to the battery door. Using firm pressure (minimum of 15 psi) to ensure adhesive bonds to battery door.
  • Page 41 DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Adhesive Mounting—Cold Weather Adhesive Installation Procedure Follow these instructions if you must install your Radar R2 module in cold temperatures, using the available accessory adhesive kit, and have trouble getting the adhesive to adhere. Initial tape application to surfaces at temperatures below 0°C (32°F) is not recommended.
  • Page 42 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 2. Locate the 3M VHB Universal Primer ampule that was included in your adhesive kit. Apply the primer to the back of the module, where the tape will be applied.
  • Page 43 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Asset Installation 4. Assess the installation surface to determine the surface preparation recommended for your installation surface, to maximize adhesion of your adhesive. Perform the appropriate steps for your installation surface.
  • Page 44 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 5. Find and mark the centerline of the trailer’s ceiling. Tip: When you are marking the centerline on the trailer, we recommend continuing the mark along the ceiling for approximately 4” (10 cm).
  • Page 45 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE IMPORTANT: If the module will be installed on a plastic surface, also apply the primer to the installation surface. This will improve adhesion on plastic surfaces. This step is also recommended to improve cold weather adhesion for bare metal and painted metal surfaces.
  • Page 46 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 10. Installation is complete.

  • Page 47: Side-Mount Installation Procedure

    Barn Doors (side-mount installation): The module must be installed vertically on left side wall of the trailer, just ahead of the door frame. Ensure the triangular arrow on the Radar R2 module is pointed towards the ceiling and the signal icon on the Radar R2 module is pointed towards the cargo that will be monitored.
  • Page 48 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Wall Placement—Fastener Mounting Follow these instructions if you are installing the module on a trailer with barn (swing) doors. NOTE: In this example the wall of the trailer is plywood.
  • Page 49 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 3. Locate the “Side Mount” Install template that came with the 20° bracket. Remove the liners from the rear of the template and place the template on the wall. The adhesive ensures the template stays on the wall for accurate drilling of your holes.
  • Page 50 DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 4. Using a drill bit, drill a shallow hole through each of the marked holes. This will create two holes you will use to mount the Radar R2 bracket and device to the asset. Holes...
  • Page 51 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 5. Place the module on the wall, aligning the holes on the 20° bracket with the holes you drilled into the wall. 6. Insert your fastener of choice into the holes and fasten the module to the wall using one of the approaches below.
  • Page 52 IMPORTANT: Ensure no items that will be stored on the left wall of the trailer, in front of the Radar R2 module. Any items in front of the device’s sensing path will affect the cargo reporting.
  • Page 53 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE...

  • Page 54: Removing Blackberry Radar R2 Modules

    Note: If you plan to ship your Radar R2 module, or Radar R2 battery, please be aware that the battery, and the module when shipped along with the battery, is considered Fully Regulated Class 9 Dangerous Goods in all modes of transportation (Air, Ocean, and Ground) and must only be shipped in special UN certified Dangerous Goods packaging.

  • Page 55: Module Removal

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 4.2 Module removal Module removal approach will be determined by the installation method used. Fastener Mounting Removal 1. If you have used fasteners in your installation, remove the fasteners from the asset and the...
  • Page 56 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Adhesive Mounting Removal 1. Insert a tool between the bottom edge of the module and the mounting surface. Pry gently to separate the module from the installation.

  • Page 57: Battery Removal And Replacement

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 4.3 Battery removal and replacement Battery removal 1. Remove the four screws from the back of the product and separate the inner housing from the outer housing to access the battery. Retain the screws as all screws will be required to re-secure the inner housing to the outer housing.
  • Page 58 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Battery replacement 1. Place the battery into the battery compartment. 2. Connect the battery cable to the battery connector. The LED will blink to indicate the module is active. NOTE: It can take up to 5 seconds for the blink sequence to begin. Please be patient.
  • Page 59 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Preparing battery for shipment If you do need to ship the battery, along with the module, please follow this procedure. IMPORTANT: Never ship the module with the battery cable connected. Battery must be shipped inside the module with battery cable disconnected and the battery connector placed under the battery.

  • Page 60: Surface Repair

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 4.4 Surface repair After the module has been removed from the door, there will be holes in the door. There are various techniques that can be used to repair the holes. This section will discuss some approaches you may wish to use.
  • Page 61 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Method 2: Sealant 1. With the module removed, you’ll have two holes. 2. Fill the holes with a weatherproof sealant. If desired, you may use 100% Silicone Exterior Grade caulk or Polyurethane Sealant.
  • Page 62 BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE Method 3: Fasteners 1. With the module removed, you’ll have two holes. 2. Drive the screws into the holes.

  • Page 63: Support

    BLACKBERRY RADAR R2 ITE100-1 INSTALLATION GUIDE DRY VAN, INSULATED TRAILERS (BARN DOORS)—CARGO PERCENTAGE 5 Support If you run into any problem during the installation process, contact the BlackBerry Radar support team at 1-844-RADAR-BB.

  • Page 64: Legal Notice

    The terms of use of this documentation and any BlackBerry product or service are set out in a separate license or other agreement with BlackBerry applicable thereto. Certain features...

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