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Z-30/20N
Terex Z-30/20N Manuals
Manuals and User Guides for Terex Z-30/20N. We have
8
Terex Z-30/20N manuals available for free PDF download: Maintenance Manual, Service Manual, Service And Repair Manual, Operator's Manual
Terex Z-30/20N Service Manual (188 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 10 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
14
Machine Specifications
14
Machine Component Weights
15
Performance Specifications
16
Hydraulic Specification
17
Hydraulic Component Specifications
20
Manifold Component Specifications
20
Machine Torque Specifications
21
Hydraulic Hose and Fitting Torque Specifications
22
Torque Procedure
23
SAE and Metric Fasteners Torque Charts
25
Scheduled Maintenance Procedures
26
Introduction
26
Pre-Delivery Preparation Report
29
Maintenance Inspection Report
31
Checklist a Procedures
32
Inspect the Manuals and Decals
32
Perform Pre-Operation Inspection
33
Perform Function Tests
33
Perform 30 Day Service
34
Grease the Turntable Rotation Bearing and Worm Drive Gear
34
Replace the Drive Hub Oil
35
Checklist B Procedures
36
Inspect the Battery
36
Inspect the Electrical Wiring
37
Inspect the Tires, Wheels and Lug Nut Torque
38
Confirm the Proper Brake Configuration
39
Check the Drive Hub Oil Level and Fastener Torque
39
Test the Ground Control Override
40
Test the Platform Self-Leveling
40
Test the Drive Brakes
41
Test the Drive Speed - Stowed Position
41
Test the Drive Speed - Raised or Extended Position
42
Test the Alarm Package (if Equipped)
43
Test the Turntable Rotation Stop
44
Check the Electrical Contactors
44
Perform Hydraulic Oil Analysis
45
Test the Emergency Power System
45
Checklist C Procedures
47
Grease the Platform Overload Mechanism (if Equipped)
47
Test the Platform Overload System (if Equipped)
47
Checklist D Procedures
49
Check the Boom Wear Pads
49
Check the Free-Wheel Configuration
50
Check the Turntable Rotation Bearing Bolts
51
Replace the Drive Hub Oil
52
Replace the Hydraulic Tank Return Filter Element
52
Inspect for Turntable Bearing Wear
53
Checklist E Procedures
54
Test or Replace the Hydraulic Oil
54
Grease the Steer Axle Wheel Bearings
56
Repair Procedures
58
Introduction
58
Platform Controls
60
Controllers
60
Platform Components
62
Platform Leveling Slave Cylinder
62
Platform Rotator
63
Platform Overload System
64
Jib Boom Components
67
Platform Overload System
67
Jib Boom Bell Crank (Models Without Rotating Jib Boom)
68
Jib Boom Bell Crank (Models with Rotating Jib Boom)
69
Jib Boom Lift Cylinder
71
Primary Boom Components
72
Cable Track
72
How to Repair the Primary Boom Cable Track
72
Primary Boom
73
How to Remove the Primary Boom
73
How to Disassemble the Primary Boom
75
Primary Boom Lift Cylinder
76
Primary Boom Extension Cylinder
78
Platform Leveling Master Cylinder
80
Secondary Boom Components
81
Secondary Boom
82
Secondary Boom Lift Cylinders
87
Hydraulic Pump
90
Auxiliary and Function Pump
90
Manifolds
91
7-1 Function Manifold Components
91
Valve Adjustments - Function Manifold
95
How to Adjust the System Relief Valve
95
How to Adjust the Primary Boom down Relief Valve
95
How to Adjust the Secondary Boom down Relief Valve
96
How to Adjust the Primary Boom Extend Relief Valve
96
How to Adjust the Turntable Rotate Relief Valve
97
Jib Boom and Platform / Jib Boom Rotate Manifold Components
98
Valve Coils
100
How to Test a Coil Diode
101
Turntable Rotation Components
103
Turntable Rotation Hydraulic Motor
103
Steer Axle Components
104
Hub and Bearings
104
How to Remove the Hub and Bearings
104
How to Install the Hub and Bearings
104
Non-Steer Axle Components
106
Motor Controller
106
Fault Codes
107
Introduction
107
Fault Code Charts
109
Schematics
112
Introduction
112
Electrical Symbol Legend
113
Hydraulic Symbols Legend
114
Limit Switch Location Legend
115
Electrical Schematics - Options
116
Power Cable Wiring Diagram
117
Drive Contactor Panel Wiring Diagram
118
Manifold and Limit Switch Wiring Diagram
121
LVI/BCI Option Wiring Diagram
122
Work and Drive Lights Option
125
CTE Option, (CE Models)
126
Charger Interlock Option
129
Hydraulic Schematics
130
Hydraulic Schematic
131
Electrical Schematics - ANSI / CSA / as Models
132
Electrical Schematic, (ANSI / CSA / AS) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
133
Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before Serial Numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
136
Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before Serial Numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
137
Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS), (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
138
Platform Control Box Wiring Diagram, (ANSI / CSA / AS) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
141
Electrical Schematics - CE Models
142
Electrical Schematic, (CE), (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
143
Ground Control Box Terminal Strip Wiring Diagram, (CE) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
147
Ground Control Box Switch Panel Wiring Diagram, (CE) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
148
Platform Control Box Wiring Diagram, (CE) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
151
Electrical Schematics - ANSI and CSA Models
152
Electrical Schematic, (ANSI / CSA), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441 )
153
Electrical Schematic, (ANSI / CSA)
157
Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)
157
Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
161
Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
162
Platform Control Box Wiring Diagram, (ANSI / CSA), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
167
Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)
168
Electrical Schematics - as / CE Models
170
Electrical Schematic, (as / CE), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
171
Electrical Schematic, (as / CE)
175
Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)
175
Ground Control Box Terminal Strip Wiring Diagram, (as / CE) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
179
Ground Control Box Switch Panel Wiring Diagram, (as / CE) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
181
Ground Control Box Terminal Strip Wiring Diagram, (as / CE) (from Serial Numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)
183
Platform Control Box Wiring Diagram, (as / CE) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)
185
Platform Control Box Wiring Diagram, (as / CE)
186
Advertisement
Terex Z-30/20N Maintenance Manual (198 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 8 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
29
Tires and Wheels
29
Trax Torque Specifications
31
Engine Specifications
32
Engine Operator and Maintenance Manuals
32
Deutz Engine Models
33
Perkins Engine Models
34
Ford Engine Models
36
Kubota Engine Models
37
GM Engine Models
38
Continental Engine Models
38
Cummins Engine Models
39
Hydraulic Specifications
40
Hydraulic Relief Valves
40
Hydraulic and Drive Hub Fluid Capacities
43
Hydraulic Oil Specifications
45
Hydraulic Hose and Fitting Torque Specifications
48
Torque Procedure
49
Maintenance Procedures
51
Introduction
51
Maintenance Schedule
53
Pre-Delivery Preparation Report
54
Scheduled Maintenance Inspection Report - Quarterly or Frequent
55
Scheduled Maintenance Inspection Report - Annual
56
Programmed Maintenance Inspection Report - Booms
57
Commissioning Procedures
58
Perform 50 Hour Service
58
Perform Engine Maintenance - 50 Hours
58
Perform 150 Hour Service
59
Quarterly Maintenance Procedures
60
Check for Open Bulletins and Owner Registration
60
Battery Inspection
61
Inspect the Electrical Wiring
63
Inspect the Electrical Contactors - DC / Bi-Energy Models
64
Check the Exhaust System
65
Inspect the Tires, Wheels and Lug Nut Torque
66
Check the Generator Belts and Pulleys, Bi-Energy Models
66
Check the Oscillate Directional Valve Linkage (if Equipped)
68
Visual Inspection of the Hydraulic Oil
68
Inspect the Hydraulic Filters
69
Check and Adjust the Engine RPM
70
Test the Ground Control Override
76
Test the Alarm Package (if Equipped)
76
Test the Emergency Power System
77
Test the Engine Idle Select - Engine Models
78
Test the Fuel Select Operation - Gasoline/Lpg Models
79
Inspect the Calibration Decal - ALC1000 Models
81
Test the Recovery Mode System - ALC-1000 Models
82
Test the Platform Self-Leveling
83
Confirm the Proper Brake Configuration
84
Test the Drive Brakes
84
Test the Drive Speed - Stowed Position
85
Test the Drive Speed - Raised or Extended Position
85
Test the Drive Speed - Raised and Extended, ALC1000 Models
86
Test the Turntable Level Sensor
88
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
88
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
90
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
92
Test the Primary Boom Angle Sensor
95
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
95
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
100
Test the Primary Boom Angle Sensor - Z-80/60
104
Test the Safety Envelope and Circuits - Z-80/60
105
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
107
Test the Safety Envelope and Circuits
109
And S-125
109
Test the Aircraft Protection System (if Equipped)
115
Test the Operator Protection Alarm (if Equipped)
117
Inspect the Boom Extend/Retract Cables - All Models
117
Test the Recovery Mode System - ALC600 Models
119
Test the Turntable Level Sensor - ALC600 Models
120
Test the Primary Boom Angle Sensor - ALC600 Models
122
Annual Maintenance Procedures
124
Grease the Turntable Rotation Bearing and Rotate Gear
124
Check the Turntable Rotation Bearing Bolts
125
Inspect for Turntable Bearing Wear
127
Check the Extendable Axle - S-100, S-105, S-120 and S-125
128
Perform Maintenance- Jib Rotate Bearing
129
Test the Bypass/Recovery Key Switch - ALC1000 Models
130
Grease the Platform Overload Mechanism (if Equipped)
133
Test the Platform Overload System - (if Equipped)
133
Test the Platform Overload System - ALC1000 Models
135
Test the Platform Load Sense System - S-60 HC
137
S-60/65, S-80/85 and S-80J Models
138
Inspect the Boom Extend/Retract Cables and Sheaves
139
Inspect the Boom Extend/Retract Cables and Sheaves
141
S-100, S-105, S-120, S-125, SX-105XC and SX-125XC
141
Inspect the Boom Extend and Retract Cables and Sheaves -
143
Check the Drive Hub Oil Level and Fastener Torque
146
Test the Dual Capacity and Platform Overload System - SX-105XC, SX-125XC and SX-135XC
150
Test the Dual Capacity and Platform Overload System - Z-45XC Models
152
Test the Dual Capacity and Platform Overload System - S-40XC, S-45XC, S-60HF, S-65HF, S-60XC from S60XCH-45001, S-65XC, S-80HF, S-85HF, S-80XC, S-85XC
154
Test the Platform Overload System - S-40HF, S-45HF, S-60J
156
S-80J, Z-45HF, Z-45 DC/FE from Z45EM-101
156
Perform Engine Maintenance
158
Programmed Maintenance Procedures
159
P0-1 Check the Track Tension and Fastener Torque, Trax Models
159
XC, S-65 XC, Z-62 Models
159
P0-2 Check the Track Tension and Fastener Torque, Trax Models - S-40, S-45, S-40 XC, S-45 XC Models
160
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
162
P0-4 Continental Engine Maintenance - under 1000 Hours
163
P0-5 Cummins Engine Maintenance - under 1000 Hours
164
P0-6 Deutz Engine Maintenance - under 1000 Hours
165
P0-7 Ford Engine Maintenance - under 1000 Hours
166
P0-8 Kubota Engine Maintenance - under 1000 Hours
167
P0-9 Perkins Engine Maintenance - under 1000 Hours
169
P0-10 GM .998L Engine Maintenance - under 1000 Hours
170
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
171
P1-1 Perform Engine Maintenance - 1000 Hours
172
P1-2 Replace the Drive Hub Oil
174
P1-3 Perform Engine Maintenance - 1500 Hours
177
P2-1 Perform Engine Maintenance - 2000 Hours
177
P2-2 Test or Replace the Hydraulic Oil
179
P2-3 Replace the Hydraulic Filters
180
P2-4 Check the Free-Wheel Configuration
182
P2-5 Check the Boom Wear Pads
184
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
187
P2-7 Check the Turntable Rotation Gear Backlash
187
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
188
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models
190
DC/FE and Z-62
190
Terex Z-30/20N Maintenance Manual (192 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
28
Tires and Wheels
28
Trax Torque Specifications
30
Engine Specifications
31
Engine Operator and Maintenance Manuals
31
Deutz Engine Models
32
Perkins Engine Models
33
Ford Engine Models
35
Kubota Engine Models
36
GM Engine Models
37
Continental Engine Models
37
Cummins Engine Models
38
Hydraulic Specifications
39
Hydraulic Relief Valves
39
Hydraulic and Drive Hub Fluid Capacities
42
Hydraulic Oil Specifications
44
Hydraulic Hose and Fitting Torque Specifications
47
Torque Procedure
48
Maintenance Procedures
50
Introduction
50
Maintenance Schedule
52
Pre-Delivery Preparation Report
53
Scheduled Maintenance Inspection Report - Quarterly or Frequent
54
Scheduled Maintenance Inspection Report - Annual
55
Programmed Maintenance Inspection Report - Booms
56
Commissioning Procedures
57
Perform 50 Hour Service
57
Perform Engine Maintenance - 50 Hours
57
Perform 150 Hour Service
58
Quarterly Maintenance Procedures
59
Check for Open Bulletins and Owner Registration
59
Battery Inspection
60
Inspect the Electrical Wiring
62
Inspect the Electrical Contactors - DC / Bi-Energy Models
63
Check the Exhaust System
64
Inspect the Tires, Wheels and Lug Nut Torque
65
Check the Generator Belts and Pulleys, Bi-Energy Models
65
Check the Oscillate Directional Valve Linkage (if Equipped)
67
Visual Inspection of the Hydraulic Oil
67
Inspect the Hydraulic Filters
68
Check and Adjust the Engine RPM
69
Test the Ground Control Override
75
Test the Alarm Package (if Equipped)
75
Test the Emergency Power System
76
Test the Engine Idle Select - Engine Models
77
Test the Fuel Select Operation - Gasoline/Lpg Models
78
Inspect the Calibration Decal - ALC1000 Models
79
Test the Recovery Mode System - ALC-1000 Models
80
Test the Platform Self-Leveling
82
Confirm the Proper Brake Configuration
82
Test the Drive Brakes
83
Test the Drive Speed - Stowed Position
83
Test the Drive Speed - Raised or Extended Position
84
Test the Drive Speed - Raised and Extended, ALC1000 Models
85
Test the Turntable Level Sensor
86
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
86
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
89
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
91
Test the Primary Boom Angle Sensor
93
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
93
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
98
Test the Primary Boom Angle Sensor - Z-80/60
102
Test the Safety Envelope and Circuits - Z-80/60
103
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
105
Test the Safety Envelope and Circuits
107
And S-125
107
Test the Aircraft Protection System (if Equipped)
113
Test the Operator Protection Alarm (if Equipped)
115
Inspect the Boom Extend/Retract Cables - All Models
115
Test the Recovery Mode System - ALC-600 Models
116
Test the Turntable Level Sensor - S-40HF, S-45HF, S-40XC, S-45XC, S- 60HF, S-65HF, S-60J, S-60XC from S60XCH-45001, S-65XC
117
S-80Hf, S-85Hf, S-80Xc, S-85Xc
117
Test the Primary Boom Angle Sensor - S-40HF, S-45HF, S-40XC
119
S-45XC, S-60HF, S-65HF, S-60J, S-60XC from S60XCH-45001
119
S-65Xc, S-80Hf, S-85Hf, S-80Xc, S-85Xc
119
Annual Maintenance Procedures
121
Grease the Turntable Rotation Bearing and Rotate Gear
121
Check the Turntable Rotation Bearing Bolts
122
Inspect for Turntable Bearing Wear
124
Check the Extendable Axle - S-100, S-105, S-120 and S-125
125
Perform Maintenance- Jib Rotate Bearing
126
Test the Bypass/Recovery Key Switch - ALC1000 Models
127
Grease the Platform Overload Mechanism (if Equipped)
129
Test the Platform Overload System - All Models
130
S-80HF, S-85HF, S-80XC, S-85XC and Z-45XC Models)
130
Test the Platform Overload System - ALC1000 Models
132
Test the Platform Load Sense System - S-60 HC
133
Inspect the Boom Extend/Retract Cables and Sheaves
134
S-60/65 and S-80/85 Models
134
Inspect the Boom Extend/Retract Cables and Sheaves - S-100, S-105, S-120, S-125, SX-105XC and SX-125XC
136
Inspect the Boom Extend and Retract Cables and Sheaves -
138
Check the Drive Hub Oil Level and Fastener Torque
142
Test the Dual Capacity and Platform Overload System - SX-105XC, SX-125XC and SX-135XC
146
Test the Dual Capacity and Platform Overload System - Z-45XC Models
148
Test the Dual Capacity and Platform Overload System
148
S-65Xc, S-80Hf, S-85Hf, S-80Xc, S-85Xc
149
Test the Platform Overload System - S-40HF, S-45HF, Z-45HF, Z-45 DC/FE from Z45EM-101
151
Perform Engine Maintenance
152
Advertisement
Terex Z-30/20N Maintenance Manual (185 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
29
Tires and Wheels
29
Trax Torque Specifications
31
Engine Specifications
32
Engine Operator and Maintenance Manuals
32
Deutz Engine Models
33
Perkins Engine Models
34
Ford Engine Models
36
Kubota Engine Models
37
GM Engine Models
38
Continental Engine Models
38
Cummins Engine Models
39
Hydraulic Specifications
40
Hydraulic Relief Valves
40
Hydraulic and Drive Hub Fluid Capacities
43
Hydraulic Oil Specifications
45
Hydraulic Hose and Fitting Torque Specifications
48
Torque Procedure
49
Maintenance Procedures
51
Introduction
51
Maintenance Schedule
53
Pre-Delivery Preparation Report
54
Scheduled Maintenance Inspection Report - Quarterly or Frequent
55
Scheduled Maintenance Inspection Report - Annual
56
Programmed Maintenance Inspection Report - Booms
57
Commissioning Procedures
58
Perform 50 Hour Service
58
Perform Engine Maintenance - 50 Hours
58
Perform 150 Hour Service
59
Quarterly Maintenance Procedures
60
Check for Open Bulletins and Owner Registration
60
Battery Inspection
61
Inspect the Electrical Wiring
63
Inspect the Electrical Contactors - DC / Bi-Energy Models
64
Check the Exhaust System
65
Inspect the Tires, Wheels and Lug Nut Torque
66
Check the Generator Belts and Pulleys, Bi-Energy Models
66
Check the Oscillate Directional Valve Linkage (if Equipped)
68
Visual Inspection of the Hydraulic Oil
68
Inspect the Hydraulic Filters
69
Check and Adjust the Engine RPM
70
Test the Ground Control Override
76
Test the Alarm Package (if Equipped)
76
Test the Emergency Power System
77
Test the Engine Idle Select - Engine Models
78
Test the Fuel Select Operation - Gasoline/Lpg Models
79
Inspect the Calibration Decal - ALC1000 Models
81
Test the Recovery Mode System - ALC-1000 Models
82
Test the Platform Self-Leveling
83
Confirm the Proper Brake Configuration
84
Test the Drive Brakes
84
Test the Drive Speed - Stowed Position
85
Test the Drive Speed - Raised or Extended Position
85
Test the Drive Speed - Raised and Extended, ALC1000 Models
86
Test the Turntable Level Sensor
88
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
88
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
90
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
92
Test the Primary Boom Angle Sensor
95
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
95
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
100
Test the Primary Boom Angle Sensor - Z-80/60
104
Test the Safety Envelope and Circuits - Z-80/60
105
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
107
Test the Safety Envelope and Circuits
109
And S-125
109
Test the Aircraft Protection System (if Equipped)
115
Test the Operator Protection Alarm (if Equipped)
117
Inspect the Boom Extend/Retract Cables - All Models
117
Test the Recovery Mode System - ALC600 Models
118
Test the Turntable Level Sensor - ALC600 Models
119
Test the Primary Boom Angle Sensor - ALC600 Models
122
Terex Z-30/20N Service And Repair Manual (113 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 3 MB
Table of Contents
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Machine Component Weights
12
Performance Specifications
13
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
17
Machine Torque Specifications
18
Hydraulic Hose and Fitting Torque Specifications
19
Torque Procedure
20
Repair Procedures
22
Introduction
22
Platform Controls
24
Controllers
24
Platform Components
26
Platform Leveling Slave Cylinder
26
Platform Rotator
27
Platform Overload System
28
Jib Boom Components
31
Platform Overload System
31
Jib Boom Bell Crank (Models Without Rotating Jib Boom)
32
Jib Boom Bell Crank (Models with Rotating Jib Boom)
33
Jib Boom Lift Cylinder
35
Primary Boom Components
36
Cable Track
36
How to Repair the Primary Boom Cable Track
36
Primary Boom
37
How to Remove the Primary Boom
37
How to Disassemble the Primary Boom
39
Primary Boom Lift Cylinder
40
Primary Boom Extension Cylinder
42
Platform Leveling Master Cylinder
44
Secondary Boom Components
45
Secondary Boom
46
Secondary Boom Lift Cylinders
51
Hydraulic Pump
53
Auxiliary and Function Pump
53
Manifolds
54
7-1 Function Manifold Components
54
Valve Adjustments - Function Manifold
58
How to Adjust the System Relief Valve
58
How to Adjust the Primary Boom down Relief Valve
58
How to Adjust the Secondary Boom down Relief Valve
59
How to Adjust the Primary Boom Extend Relief Valve
59
How to Adjust the Turntable Rotate Relief Valve
60
Valve Coils
62
How to Test a Coil Diode
63
Turntable Rotation Components
64
Turntable Rotation Hydraulic Motor
64
Steer Axle Components
65
Hub and Bearings
65
How to Remove the Hub and Bearings
65
How to Install the Hub and Bearings
65
Non-Steer Axle Components
67
Motor Controller
67
Fault Codes
68
Introduction
68
Fault Code Charts
70
Schematics
73
Introduction
73
Electrical Symbol Legend
74
Hydraulic Symbols Legend
75
Limit Switch Location Legend
76
Electrical Schematics - Options
77
Power Cable Wiring Diagram
78
Drive Contactor Panel Wiring Diagram
79
Manifold and Limit Switch Wiring Diagram
82
LVI/BCI Option Wiring Diagram
83
Charger Interlock Option
86
CTE Option, (CE Models)
87
Contact Alarm Option
90
Electrical Schematics - ANSI / CSA Models
91
Electrical Schematic [ANSI / CSA]
92
Electrical Schematic [ANSI / CSA]
93
Ground Control Box Terminal Strip Wiring Diagram [ANSI / CSA]
96
Ground Control Box Switch Panel Wiring Diagram [ANSI / CSA]
97
Platform Control Box Wiring Diagram [ANSI / CSA]
100
Electrical Schematics - CE / as Models
101
Electrical Schematic [CE / AS]
102
Electrical Schematic [CE / AS]
103
Ground Control Box Terminal Strip Wiring Diagram [CE / AS]
106
Ground Control Box Switch Panel Wiring Diagram [CE / AS]
107
Platform Control Box Wiring Diagram [CE / AS]
110
Hydraulic Schematics
111
Hydraulic Schematic
112
Terex Z-30/20N Operator's Manual (61 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 3 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
15
Work Area Safety
16
Legend
24
Controls
25
Inspections
27
Operating Instructions
42
Transport and Lifting Instructions
51
Maintenance
55
Specifications
57
Terex Z-30/20N Operator's Manual (59 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 6 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
10
Personal Safety
14
Work Area Safety
15
Legend
23
Controls
24
Inspections
26
Operating Instructions
41
Transport and Lifting Instructions
49
Maintenance
53
Specifications
55
Terex Z-30/20N Operator's Manual (39 pages)
boom lift
Brand:
Terex
| Category:
Lifting Systems
| Size: 0 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Controls
10
Legend
12
Pre-Operation Inspection
13
Maintenance
15
Function Tests
17
Workplace Inspection
22
Operating Instructions
23
Decals
28
Transport and Lifting Instructions
32
Specifications
35
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