Camozzi PME Series Operation & Maintenance Instructions Manual

Camozzi PME Series Operation & Maintenance Instructions Manual

Canopen proportional pressure regulator
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Operation and maintenance instructions
Series PME CANopen proportional pressure
Operation and maintenance instructions for Series PME CANopen Electronic
The products are designed and manufactured in conformity with the following directives:
-
2014/30/UE "Electromagnetic compatibility"
They also comply partially or totally with regard to the applicable parts of the following standards:
-
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) — Part 6-2:
Generic standards - Immunity for industrial environments
-
EN 61000-6-4:2007 Electromagnetic compatibility (EMC) — Part 6-4: Generic standards -
Emissions for industrial environments
-
UL 61010-1: Safety requirements for electrical equipment for measurement, control and
laboratory use Part 1: General requirements and the following technical standards
and to the following technical standards:
-
EN ISO 4414:2010 Pneumatics - General rules and safety requirements for systems and their
components.
For more information regarding the declarations of conformity, see the Certifications section
on the website http://catalogue.camozzi.com.
regulator
proportional regulator
1
5000054187
Ver. 01
Made in Italy

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Summary of Contents for Camozzi PME Series

  • Page 1 Part 1: General requirements and the following technical standards and to the following technical standards: EN ISO 4414:2010 Pneumatics - General rules and safety requirements for systems and their components. For more information regarding the declarations of conformity, see the Certifications section on the website http://catalogue.camozzi.com.
  • Page 2: Table Of Contents

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator Index Product identification ........................5 Introduction ..........................6 General recommendations ......................6 Product description ........................7 Pneumatic symbol ........................8 General characteristics and conditions of use ................9 Electrical/Pneumatic circuit .......................
  • Page 3 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.3.2.6. 1006h Communication cycle period ................41 11.3.2.7. 1007h Synchronous window length ................41 11.3.2.8. 1008h Manufacturer device name .................. 41 11.3.2.9. 1009h Manufacturer hardware version ................41 11.3.2.10.
  • Page 4 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.5. Manufacturer Objects ......................52 11.5.1. Manufacturer objects description ................... 53 11.5.1.1. 2001h Pressure regulation check mode ................53 11.5.1.2. 2002h Enable pressure regulation check ................ 53 11.5.1.3.
  • Page 5: Product Identification

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 1. Product identification...
  • Page 6: Introduction

    • For all situations not contemplated in this manual and in situations in which there is the risk of potential damage to objects, or injury to persons or animals, contact Camozzi for advice. • Never make unauthorized modifications to the product. In this case, any damage or injury to objects, persons or animals will be the responsibility of the user.
  • Page 7: Product Description

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • Avoid cleaning with aggressive agents such as to dull the plastics and make it difficult to read the screen • In the event of an electrical power failure and pneumatic supply at the port connection 1, the regulated pressure on port connection 2 will not be maintained and can be discharged.
  • Page 8: Pneumatic Symbol

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 5. Pneumatic symbol SIZE 1 AND 2 Version with internal Version with external Version with internal servo- Version with external servo- servopilot supply and two servopilot supply and two pilot supply, two pilot valves pilot supply, two pilot valves pilot valves;...
  • Page 9: General Characteristics And Conditions Of Use

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 6. General characteristics and conditions of use General characteristics and conditions of use PME1 PME2 Reference standards CE; RoHs Materials Body: Aluminum Cover: Technopolymer Seal:NBR and FKM Assembly position Overall dimensions L = 50 mm;...
  • Page 10 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator Electrical power supply 12 -10% 24 +10% Vdc Max 0,250A (refer to the table below for more details) Current consumption Hysteresis (*) 0,5% FS 0,7% FS Repeatability (*) 0,4% FS 0,4% FS Linearity (*)
  • Page 11 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • FLOW CHARTS SIZE 1 - Standard version (1/4G) Typical curve for version PME104-EF… Typical curve for version PME104-EG… P = Regulated outlet pressure and exhaust pressure P = Regulated outlet pressure and exhaust pressure Q = Flow Q = Flow...
  • Page 12 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • FLOW CHARTS SIZE 1 – Manifold version (1/4G) Typical curve for version PME1M4-EF… Typical curve for version PME104-EG… P = Regulated outlet pressure and exhaust pressure P = Regulated outlet pressure and exhaust pressure Q = Flow Q = Flow...
  • Page 13 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • FLOW CHARTS SIZE 2 - Standard version (1/4G) Typical curve for version PME204-EF… Typical curve for version PME204-EG… P = Regulated outlet pressure and exhaust pressure P = Regulated outlet pressure and exhaust pressure Q = Flow Q = Flow...
  • Page 14 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • FLOW CHARTS SIZE 2 - Standard version (3/8G) Typical curve for version PME238-EF… Typical curve for version PME238-EG… P = Regulated outlet pressure and exhaust pressure P = Regulated outlet pressure and exhaust pressure Q = Flow Q = Flow...
  • Page 15 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • FLOW CHARTS SIZE 2 – Manifold version (1/4G) Typical curve for version PME2M4-EF… Typical curve for version PME204-EG… P = Regulated outlet pressure and exhaust pressure P = Regulated outlet pressure and exhaust pressure Q = Flow Q = Flow...
  • Page 16 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • Step response (Values determined according to ISO 10094-1) PME-104 Type of Dynamic tests Dynamic Characteristics No tank Volume 0,4L Volume 2L Shifting Time [ms] Step 0% to 100% Response Time [ms] 1.261 Settling Time [ms]...
  • Page 17: Electrical/Pneumatic Circuit

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 7. Electrical/Pneumatic circuit 8. Product storage and transport • Adopt all measures possible to avoid accidental damage to the product during transport, and when available use the original packaging. •...
  • Page 18 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • PME1 series electronic regulator can be connected to DIN rails using the relative elements PCF- E520 fitted on the rear of the body using two M4 threaded holes. •...
  • Page 19 Ver. 01 regulator • There are 2 additional pneumatic ports on the PME series electronic regulator: M5 to discharge the exhaust valve to the outside. It is important to keep this port free and clean to ensure that air is discharged without obstructions that could limit the flow. If necessary, only for version with conveyable port, remove the pre-assembled filter, connect a suitable coupling and use a hose to convey discharged air to a suitable area.
  • Page 20 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator NAME DESCRIPTION SYMBOL Not connected Power supply: connect to the positive pole of the power supply (referred to GND) Ground (referred to pin 2): connect to the negative pole of the power supply CAN_H CAN H bus line...
  • Page 21 CANopen line: CAN_L; CAN_H, CAN_GND line Power line Power line: V+; P_GND CANopen line and Power line: CAN_L; CAN_H; V+; GND. Mixed line Use the Camozzi cable CS-LF(R)05HB-D(C)2(5)00. 3-ways T connector with 5way clamp AA05EC 4-ways T connector with 8way clamp AA08EC NOME...
  • Page 22 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator CANopen line CAN_L CAN_H CAN_GND Power line P_GND Mixed line CAN_L CAN_H … … CANopen line CAN_L CAN_H CAN_GND Power line P_GND Mixed line CAN_L CAN_H Mixed line CAN_L CAN_H Mixed line...
  • Page 23 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator … … … CANopen line CAN_L CAN_H CAN_GND Power line P_GND CANopen line CAN_L CAN_H CAN_GND CANopen line Mixed line CAN_L CAN_H Power line P_GND Power line P_GND Power line P_GND...
  • Page 24: Device Configuration

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 10. Device Configuration NFCamApp is a configuration application that can be installed on android mobile device and available on Play Store. NFCamApp communicates with the Series PME electronic pressure regulator via NFC connection and is able to configure the device.
  • Page 25: Information

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 10.1. Information This section ( ) displays the information about selected device. • Type: description of device type • Subtype: description of device sub-type • Firmware: firmware version •...
  • Page 26: Fieldbus

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 10.2. Fieldbus This section ( ) displays the information about fieldbus configuration of the. device Parameters: • Fieldbus type: these parameters un-editable indicates the fieldbus connection in use (CANopen).
  • Page 27: User Setup

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 10.3.1. User setup • Pid Mode: serves to set the PID gains according to the air volume used. The available values are: SET1 (SLOW, suitable for small volumes), SET2 (MEDIUM, suitable for medium volumes), SET3 (FAST, suitable for big volumes) or SET4 (CUSTOM).
  • Page 28 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • Pressure regulation timeout: serves to set the timeout value for the pressure regulation check. Refer to the “Enable pressure regulation check” parameter. • Hysteresis value: available only if the dead band value is greater than 0. When the absolute error of the adjusted pressure (difference between the adjusted pressure and the target pressure) remains below the dead band value set for a sufficient time, the regulated pressure is considered stable and the hysteresis operating mode (A) is activated.
  • Page 29: K Parameters

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 10.3.2. K parameters This group is available only if Pid Mode SET4 (CUSTOM) is selected and contains the parameters in order to set the PID. ATTENTION: the system could be instable if you use values too high. Increase carefully the K parameters values.
  • Page 30: Specific Device Setup

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • Upper limit window control: sets the higher differential for the pressure window mode. • Lower limit window control: sets the lower differential for the pressure window mode. •...
  • Page 31: Password

    If you forget the customized password, it will no longer be possible to modify the regulator parameters (in this case, contact the Camozzi Service to reset the regulator password to the factory settings). The password is not required to view the parameters.
  • Page 32: Canopen Pressure Regulator

    To configure the PME in a CANopen network it is necessary to import the EDS file. The configuration file describes the characteristics of the CANopen controller and its configuration. The EDS file is available on the Camozzi website at the following address: http://catalogue.camozzi.com/Downloads 11.2.
  • Page 33: Object Dictionary

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.3. Object dictionary The objects are defined by CiA 301 profile, by CiA 408 profile and by customer objects. 11.3.1. CiA 301 profile objects DESCRIPTION TYPE ACCESS DEFAUL VALUE MAPPING 1000h...
  • Page 34 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator DESCRIPTION TYPE ACCESS DEFAUL VALUE MAPPING Restore default parameters Highest sub-index supported Restore all default parameters 1011h Restore communication parameters Restore application parameters 1012h COB-ID time stamp 0x80000100 1014h COB_ID emcy...
  • Page 35 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator DESCRIPTION TYPE ACCESS DEFAUL VALUE MAPPING Highest sub-index supported COB-ID 0x80000300 Transmission type 0xFF Rx PDO communication parameter 3 Highest sub-index supported 1402h COB-ID 0x80000400 Transmission type 0xFF Rx PDO communication parameter 4...
  • Page 36 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator DESCRIPTION TYPE ACCESS DEFAUL VALUE MAPPING Number of mapped objects Mapping entry 1 0x60400010 Mapping entry 2 0x63800110 Mapping entry 3 Mapping entry 4 5..8 Mapping entry X Rx PDO mapping parameter 2 1601h Number of mapped objects...
  • Page 37 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator DESCRIPTION TYPE ACCESS DEFAUL VALUE MAPPING Inhibit time 0x3E8 Compatibility entry Event timer Tx PDO communication parameter 2 Sub-index supported COIB-ID 0x80000280 1801h Transmission type 0xFF Inhibit time Compatibility entry Event timer Tx PDO communication...
  • Page 38 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator DESCRIPTION TYPE ACCESS DEFAUL VALUE MAPPING Compatibility entry Event timer Tx PDO communication parameter 6 Sub-index supported COIB-ID 0x80000000 1805h Transmission type 0xFF Inhibit time Compatibility entry Event timer Tx PDO communication parameter 7...
  • Page 39 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator DESCRIPTION TYPE ACCESS DEFAUL VALUE MAPPING 1..8 Mapping entry X Tx PDO mapping parameter 3 1A02h Number of mapped objects 1..8 Mapping entry X Tx PDO mapping parameter 4 1A03h Number of mapped objects 1..8...
  • Page 40: Cia 301 Profile Objects Description

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.3.2. CiA 301 profile objects description 11.3.2.1. 1000h Device type This object contains information about the device type and its functionality. It consists of two 16-bit fields: the first one describes the profile used and the second one contains specific additional information.
  • Page 41: 1005H Cob-Id Sync

    Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 0x4210 Device temperature error 0x5530 Memory error 0x5220 Micro error 0x8302 Pressure error 0x5410 Driver error 11.3.2.5. 1005h COB-ID sync This object contains the configuration of the COB-ID of the synchronization message (SYNC), it indicates whether the device generates the message or not.
  • Page 42 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.3.2.11. 100Ch Guard time This object and the next 100Dh represent the configuration of the life guarding protocol. The Guard time parameter contains the period with which the guarding message is sent, it is expressed in ms, if it is set to zero the life guarding protocol is disabled.
  • Page 43 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.3.2.16. 1014h COIB-ID EMCY This object contains the configuration of the EMCY service VALUE DESCRIPTION 31(MSB) EMCY exist / is valid EMCY don’t exist / isn’t valid Reserved 11-bit CAN-ID 29-bit CAN-ID...
  • Page 44 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.3.2.21. 1029h Error behaviour This object contains the type of error that can occur. Sub-index 0 contains the number of errors class, sub-index 1 contains the communication error, sub-index 2 to 254 should contain errors specified by the CANopen profile or errors defined by the manufacturer.
  • Page 45 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.3.2.24. 1600h – 1607h Receive PDO Mapping Parameter These objects contain the PDO mapping that the device is able to receive. The sub-index 0 contains the number of objects mapped in the PDO, if the value is set to 0 no object is mapped.
  • Page 46 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator Sub-index 3 contains the minimum time interval with which the TPDO can be transmitted when the type of transmission set is 255 or 254. This value is a multiple of 100 µs, if it is set to zero the minimum interval is disabled.
  • Page 47 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.4. CiA 408 profile objects The CiA 408 profile specifies the CANopen interface for hydraulic proportional valves, hydrostatic pumps and hydrostatic transmissions (e.g. drive, axis) and may also be applied to pneumatic devices. The profile specifies the required configuration parameters, application parameters (process data), and diagnostic information.
  • Page 48 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.4.1.1. 6040h Control Word This object controls the status and operation of the regulator only if the 2015h object is enabled. It is used to enable / disable pressure regulation. This object together with the object 6041h "Statusword"...
  • Page 49 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator The available commands to change the drive status are summarized in the following table: Control Word Transition Description Activate state DISABLED Activate state HOLD Activate state ACTIVE Deactivate state ACTIVE Deactivate state HOLD Deactivate state DISABLED...
  • Page 50 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.4.1.2. 6041h Status Word This object, in read-only mode, represents the current state in which the controller is located. It contains valid data only if the 2015h object is enabled. The word is divided into bits with the following meanings: •...
  • Page 51 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.4.1.7. 6381h VRPC Actual Value The current pressure value read by the regulator is written in subindex 01h of this object. The unit of measurement with which the data is transmitted depends on the objects 200Bh and 200Ch (denominator and numerator).
  • Page 52 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.5. Manufacturer Objects DEFAUL DESCRIPTION TYPE ACCESS MAPPING VALUE 2001h Pressure regulation check mode 2002h Enable pressure regulation check 2003h Pressure regulation check timeout 2004h Pressure regulation protection timeout 2007h Fail safe 2008h...
  • Page 53 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.5.1. Manufacturer objects description 11.5.1.1. 2001h Pressure regulation check mode Sets the type of event, warning or alarm, in case the regulated pressure doesn’t reach the target value.
  • Page 54 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.5.1.7. 2009h PID Custom Parameter If PID CUSTOM is enabled (value 3 in object 2008h), then the control algorithm uses those parameters for controlling the pressure. Those parameters are subdivided into UP and DOWN, which means that when the PRE should increment the pressure, the PID takes the values relative to the UP, DOWN otherwise.
  • Page 55 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator • Bit 7, warning window control; • Bit 8, warning switch control; • Bit 9, warning no activation valve; • Bit 10, warning valve diagnostic; • Bit 11, warning under-voltage. •...
  • Page 56 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator This is a useful way to verify that the regulated pressure is within a predetermined pressure range or not. 11.5.1.13. 2010h Lower limit switch control This object sets the lower threshold for the pressure switch mode in the unit of measure of the Regulator, it must be a positive value and less than the "Upper limit switch control"...
  • Page 57 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator This is a useful way to verify that the regulated pressure is within a predetermined accuracy range or not. 11.5.1.16. 2013h Lower limit window control This object sets the lower differential for the pressure windows mode in the unit of measure of the Regulator, it must be a positive value and less than the "Upper limit windows control"...
  • Page 58 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.5.1.20. 2017h Enable Emergency Transmission This object allows you to enable / disable the transmission of the emergency messages described in the CiA 301 profile. If the transmission is disabled, no acyclic diagnostic message will be generated, the errors will only be visible from the system LED and by reading the specific objects.
  • Page 59 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 11.5.1.22. 2019h Internal sensor filter cutoff This parameter sets the cutoff frequency [Hz] of the digital filter applied to the internal sensor signal. Use this parameter to eliminate noise in the regulated pressure signal. A big value of this parameters increases the time response of the regulator.
  • Page 60 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 12. Diagnostic PME CANopen module diagnostics are available in two different ways • By the software messages are sent via CANopen line • By the status led on the regulator. The following table shows the legend of the typical operation of the LED.
  • Page 61 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 13. Use • Ensure that the pressure in the compressed air supply system and all other operating conditions remain within the admissible values. • Use with liquids or gas is not permitted according to the intended use •...
  • Page 62 14. Limitations on use • Never exceed the technical specifications stated in the paragraph "General characteristics" and the Camozzi general catalogue. • With the exception of specific intended applications, do not use the product in environments where there is the risk of direct contact with corrosive gas, chemical products, salt water, water or steam.
  • Page 63 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator...
  • Page 64 Operation and maintenance instructions 5000054187 Series PME CANopen proportional pressure Ver. 01 regulator 17. Contacts Camozzi Automation S.p.A. Società Unipersonale Via Eritrea, 20/I 25126 Brescia - Italy Tel. +39 030 37921 info@camozzi.com www.camozzi.com Product certification product certifications CE marking declarations of conformity and instructions productcertification@camozzi.com...

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