1. Manuals
  2. Brands
  3. Camozzi Manuals
  4. Controller
  5. ER100 Series
  6. Instruction manual

Camozzi ER100 Series Instruction Manual

Digital electro-pneumatic regulator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Electro-pneumatic Regulator ER100
page 1 / 38
Instruction Manual
rev. 2.0
INSTRUCTION MANUAL
DIGITAL
Electro-pneumatic
Regulator
Series ER100
ANALOG INPUT TYPE
ER104 - x0/1/2xx
PARALLEL INPUT TYPE
ER104-xPxx
• Please read this instruction manual
carefully before using this product,
particularly the section describing
safety.
• Retain this instruction manual with the
product for further consultation
whenever necessary.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ER100 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Camozzi ER100 Series

Summary of Contents for Camozzi ER100 Series

  • Page 1 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 1 / 38 INSTRUCTION MANUAL DIGITAL Electro-pneumatic Regulator Series ER100 ANALOG INPUT TYPE ER104 - x0/1/2xx PARALLEL INPUT TYPE ER104-xPxx • Please read this instruction manual carefully before using this product, particularly the section describing safety.
  • Page 2 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 2 / 38 Safety instructions To use this product safely, basic knowledge of pneumatic equipment, including materials, piping, electrical system and mechanism, is required (ISO 4414 *1 JIS B 8370 *2). We do not bear any responsibility for accidents caused by any person without such knowledge or arising from improper operation.

  • Page 3: Table Of Contents

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 3 / 38 INDEX ER100 series Digital Electro-Pneumatic Regulator ANALOG INPUT TYPE PARALLEL INPUT TYPE DESIGN AND SELECTION ······································································································· 4 INSTALLATION ······························································································································· 7 2.1. Option Bracket Installation ·········································································· 9 2.2. Wiring ········································································································ 10 2.3.

  • Page 4: Design And Selection

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 4 / 38 1. DESIGN AND SELECTION • Supply only “compressed air”. ! WARNING: • For compressed air, always use clean air that does not contain corrosive gas. • Be sure to use non lubricated, filtrated dry air (equivalent to Class 1, 3, 2 –...
  • Page 5 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 5 / 38 • To avoid malfunction caused by electrical noise: ! CAUTION : ・Insert a line filter into the AC power line. ・Use a surge suppresser like a CR or diode on the inductive load (solenoid valve, relay and so on) to remove any noise on the source.
  • Page 6 Though it requires some extra efforts, please either verify via testing using the actual use conditions or consult Camozzi. • When selecting a dryer, air filter, oil mist filter or regulator, select a device with a flow rate higher than that used by proportional pressure controls.

  • Page 7: Installation

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 7 / 38 2. INSTALLATION • Keep a sufficient space for operation & re-installation, wiring and piping ! CAUTION : work around the product. • Provide a pneumatic filter just in the pre-stage of the circuit in which the pneumatic equipment is used.
  • Page 8 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 8 / 38 Seal Tape Solid and liquid sealant Solid and Solid and liquid sealant liquid sealant...

  • Page 9: Option Bracket Installation

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 9 / 38 • Correct pressure control is not possible if the exhaust port is plugged. ! CAUTION : Always keep this port in contact with the atmosphere. • Tighten pipes with the appropriate torque force. ・Pipes must be connected with the appropriate torque force to prevent air leakages and screw damage.

  • Page 10: Wiring

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 10 / 38 2.2. Wiring • When performing wiring, check the connector pin and cable ! WARNING: conductor colour when connecting a cable. Connection of a wrong cable may cause breakage, failure or malfunction.
  • Page 11 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 11 / 38 < Internal circuit and connection > [Analog input type ER] • Product code-AN: Analog output + Error<NPN>Output type 5 pin（Power＋） 11 pin（analog input） Signal generator 1 pin (preset bit1） 2 pin (preset bit2) 3 pin...
  • Page 12 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 12 / 38 Analog input type ER] • Product code-AP: Analog output + Error<PNP>Output type 5 pin（Power＋） 13 pin （monitor output） output pro- max50mA tection 14 pin circuit （error output） 11 pin（analog input） Signal generator M a i n c i r c u i t...
  • Page 13 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 13 / 38 [PARALLEL input type ER] • Product code-AN: Analog output + Error<NPN>Output type 5 pin（Power＋ ） 12 pin（MSB bit10） 11 pin（bit9） 9 pin（bit8） 8 pin（bit7） 7 pin（bit6） 6 pin（bit5） 4 pin（bit4） 3 pin（bit3）...
  • Page 14 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 14 / 38 • Product code-AP: Analog output + Error<PNP>Output type 5 pin（Power＋） 13 pin（monitor output） output pro- max50mA tection circuit 14 pin（error output） 12 pin（MSB bit10） 11 pin（bit9） 9 pin（bit8） 8 pin（bit7） 7 pin（bit6）...

  • Page 15: Connecting The D-Sub

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 15 / 38 2.3. Connecting the D-SUB • Insert the D-sub connector to the socket securely. ! CAUTION : • The D-sub connector has a mechanism for turning 90°. When connecting the D-sub connector, insert it at the top or side position while holding it securely in the hand.

  • Page 16: D-Sub Connector/Cable - Colour Coding

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 16 / 38 2.4. D-SUB Connector/Cable - Colour coding • Check the product code and take sufficient care of connection. ! CAUTION : • Handle the unused monitor output, switch output or preset input so that it does not make contact with other cables (including the shield).

  • Page 17: Products

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 17 / 38 3. PRODUCTS • Use the specified voltage for the source voltage and output. ! DANGER : If an excessive voltage is connected, malfunction, breakage of the sensor, electric shock and/or fire may be caused. Also, do not use loads exceeding the output rating, since this may cause damage of the output or fire.

  • Page 18: Dimensions

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 18 / 38 3.2. Dimensions...

  • Page 19: Internal Structure

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 19 / 38 3.3. Internal structure Name of parts Materials Plate Resin D sub connector Housing Resin Controller substrate Poilot valve Valve base Polyphenylen sulfite resin Pilot chamber Polyphenylen sulfite resin Body Aluminium alloy die-casting Pressure sensor Diaphragm...

  • Page 20: Operation Method

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 20 / 38 4. OPERATION METHOD • This product does not conduct pressure control during around two ! CAUTION : seconds while carrying out self diagnosis immediately after it is turned on. Therefore build a control circuit or program to ignore signals for about two seconds immediately after power-on.

  • Page 21: Function List

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 21 / 38 4.2. Function List Display Name Displayed data (in run mode) Setting (in setting mode) The pressure on the secondary side (outgoing pressure) is shown through the Pressure three-digit number LED display. display Unit ：Bar 1digit = 0,01Bar Shows the selected input signal type.

  • Page 22: Run Mode - How To Operate

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 22 / 38 4.3. RUN Mode – How to operate 4.3.1. Input Signal Check and Pressure Monitor The input signal type and the target value in sequence. Target value (pressure) Input signal type <...

  • Page 23: Zero- And Span Adjustment

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 23 / 38 4.3.2. Zero- and Span Adjustment Control and activation of the zero/span adjustment with the respective settings. Note: This function is not available if the preset memory input or direct memory input function is selected in the “F1 mode.”...

  • Page 24: Proportional Value Change Function "F5

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 24 / 38 If the function is not activated: In case of “mode 1” : Setting (%) Setting (%) Negative admissible limit Positive admissible limit In case of “mode 2” : Setting (%) Setting (%) Lower limit Upper limit...

  • Page 25: Setting Method

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 25 / 38 Se la funzione non è valida Nel caso di valore proporzionale incrementato (H) Nel caso di valore proporzionale decrementato (L) Valore impostato 4.4. Setting Method ! CAUTION : • Before changing the setting, unlock the key. 4.4.1.

  • Page 26: Parallel Type Input Signal Selection

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 26 / 38 4.4.1.2. Parallel Type Input Signal Selection For two seconds or longer In case of parallel input selection ※Factory setting After data is settled, the setting mode is canceled to return to screen F1.

  • Page 27: Zero- And Span Settings

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 27 / 38 4.4.2. Zero- and Span Settings At function “ F2”, press and hold the [SET] key at least for two seconds. The “F2 setting mode” starts. For two seconds or longer In case of full scale operation ※...

  • Page 28: Switch Output Setting

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 28 / 38 4.4.4. Switch Output Setting At function “F4”, press and hold the [SET] key at least for two seconds. The “F4 setting mode” starts. For two seconds or longer If the switch output is not activated ※Factory setting After the data is inserted, the setting mode is canceled to return to screen F4.

  • Page 29: Proportional Value Change

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 29 / 38 4.4.5. Proportional Value Change In the state of screen F5, press and hold the [SET] key at least for two seconds. The “F5 setting mode” starts. Inserire il valore target For two seconds or longer If the proportional value change function is not used *Factory shipment setting...

  • Page 30: Key Lock

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 30 / 38 4.5. Key Lock • This function locks the keys against erroneous operation. ! CAUTION : Unlock when changing settings. Key locking method Press and hold at least for two seconds at the same time. Key unlocking method Press and hold at least for two seconds at the same time.

  • Page 31: Setting Range Of Each Function

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 31 / 38 4.6. Setting Range of Each Function Setting display Function Setting Setting specification screen F1: Input signal selection function (Note 1) Range: ～ In case of preset memory input ～ ER104-5xxx / 0,00 to 5,00 Enter the target value ER104-9xxx / 0,00 to 9,00...

  • Page 32: Return To Factory Settings (Reset)

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 32 / 38 4.7. Return to factory Settings (Reset) < Initialization method > < During initialization > < Finished > Press and hold at least for three seconds at the same time. Screen display Name Setting display...

  • Page 33: Maintenance

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 33 / 38 5. MAINTENANCE • Prior to maintenance work, be sure to turn the power off and remove ! WARNING: the compressed air supply to ensure that no residual pressure is present.

  • Page 34: Error Code

    Turn the power on rated range. again. An error is caused when EEPROM is Contact the nearest Camozzi sales office or agency. read or written. An error is caused when memory is read Contact the nearest Camozzi sales office or agency.

  • Page 35: Troubleshooting

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 35 / 38 5.2. Troubleshooting Symptom Cause Solution The keys are locked immediately after the power is turned on (or after it is turned on again). The keys are locked. To change various settings, unlock the keys, see The setting does not change.
  • Page 36 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 36 / 38 Symptom Cause Solution The supply pressure is output Check the piping and wiring for faults Failure of ER without change. and replace the product. In case of an analog type, check if the common of input signals is connected to the ground of the power supply.

  • Page 37: Specifications And Product Code

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 37 / 38 6. SPECIFICATIONS AND PRODUCT CODE 6.1. Specifications ER-104-5* and ER-104-9* Analog type Analog type ER104-x0xx Parallel type ER104-x0xx Parallel type Item ER104-xPxx ER104-xPxx ER104-x1xx ER104-x1xx ER104-x2xx ER104-x2xx Cleaned air (equivalent to ISO 8571-3 Class 13 32 2) Media Max.

  • Page 38: Specifications Er-104-5* E Er-104-9

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 38 / 38 6.2. Specifications ER-104-1* Analog type ER104-10xx Parallel type Item ER104-11xx ER104-1Pxx ER104-12xx Media Cleaned air (equivalent to ISO 8571-3 Class 13 32 2) Max. Inlet working pressure 1,6 Bar Min.

  • Page 39: How To Order

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 39 / 38 6.3. How to order ER 1 Symbol Description Port diameter Port diameter Rc1/4 Control pressure Control pressure 1 Bar 5 Bar 9 Bar Input signal Input signal 0-10VDC 0-5VDC 4-20mADC Parallel 10bit Output signal...

  • Page 40: Optional Individual Code

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 40 / 38 6.4. Optional individual code G8X1 - Cable 1m Cable 3m G8X1 Cable for analog input type G8X2 Cable for parallel input type • G8X1-x Shield line 9-Fili 30.7 1000 ( G8X1-1 ) 3000 (G8X1-3 ) •...
  • Page 41 Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 41 / 38 ER 1 - B1 type bracket, Floor installation type B2 type bracket, Wall installation type ER1-B1 ER1-B2 30.5 8-φ3.5 4-full R 4-full R...

  • Page 42: Reference

    Electro-pneumatic Regulator ER100 Instruction Manual rev. 2.0 page 42 / 38 7. REFERENCE 7.1. Relationship between parallel type input signal and control pressure The parallel type input signal is 10 bit width. The signal ranges from 0 to 1023 when converted into a decimal.

This manual is also suitable for:

Er104-50 seriesEr104-52 seriesEr104-5p seriesEr104-90 seriesEr104-51 seriesEr104-91 series ... Show all

Table of Contents