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Weber Rescue Systems SPS 270 MK2 S-FORCE Operating Instructions Manual

Battery rescue tools
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Operating Instructions
Battery rescue tools
S-FORCE
SPS 270 MK2 S-FORCE, SPS 360 MK2 S-FORCE, SPS 370 MK2 S-FORCE, SPS 400 MK2
S-FORCE, SPS 480 MK2 S-FORCE, RIT-TOOL S-FORCE, RSC 170 S-FORCE, RSC 170 PLUS
S-FORCE, RSC 190 S-FORCE, RSC 190 PLUS S-FORCE, RSC 200 S-FORCE, RSC F7 S-FORCE ,
SP 44 AS S-FORCE, SP 54 AS S-FORCE, SP 50 BS S-FORCE, RZ 1-910 S-FORCE, RZT 2-1170
S-FORCE, RZT 2-1360 S-FORCE, RZT 2-1500 S-FORCE
1103421
www.weber-rescue.com

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Summary of Contents for Weber Rescue Systems SPS 270 MK2 S-FORCE

  • Page 1 Battery rescue tools S-FORCE SPS 270 MK2 S-FORCE, SPS 360 MK2 S-FORCE, SPS 370 MK2 S-FORCE, SPS 400 MK2 S-FORCE, SPS 480 MK2 S-FORCE, RIT-TOOL S-FORCE, RSC 170 S-FORCE, RSC 170 PLUS S-FORCE, RSC 190 S-FORCE, RSC 190 PLUS S-FORCE, RSC 200 S-FORCE, RSC F7 S-FORCE ,...
  • Page 2 Inhalt 1. General 1.1 Information on the operating instructions 1.2 Explanation of symbols 1.3 Limitation of liability 1.4 Copyright 1.5 Warranty provisions 1.6 Customer Service 2. Safety 2.1 Intended use 2.2 Operator responsibility 2.3 Operating personnel 2.4 Personal protective equipment 2.5 Particular hazards 2.6 Conduct in dangerous situations and accidents 2.7 Signage...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS | 3 5. Applications 5.1 Safety instructions 5.2 Cutting (cutters, combi tools) 5.3 Pressing (rescue rams) 5.4 Spreading (spreaders, combi tools) 5.5 Pulling (spreaders, combi tools, rescue rams) 5.6 Squeezing (spreaders, combi tools) 5.7 Lifting (spreaders, combi tools, rescue rams) 5.8 Peeling (spreaders, combi tools, rescue rams) 6 Battery and charger 6.1 Charger technical data...
  • Page 4 1. General 1.1 Information on the operating instructions These operating instructions provide important information on using SMART-FORCE appliances. To assure safety at the workplace, always observe all safety and handling instructions contained in this document. Furthermore, the local accident prevention regulations and general safety determinations applicable to the operation site of the equipment must also be observed.
  • Page 5 GENERAL | 5 1.2 Explanation of symbols Warnings In these operating instructions, warnings are identified by symbols. The individual warnings are introduced by signal words expressing the degree of danger. These warnings must be heeded to prevent accidents, injury and property damage. DANGER! …...
  • Page 6 Tips and recommendations NOTE! …emphasises useful tips and information for efficient, trouble-free operation. 1.3 Limitation of liability All information and instructions in these operating instructions were compiled under consideration of the applicable standards and regulations, the current state of technology and our long-standing knowledge and experience.
  • Page 7 GENERAL | 7 NOTE! Additional information, images and diagrams are available on our home page: www.weber-rescue.com. 1.5 Warranty provisions The warranty provisions are included with the sales documentation as a separate document. 1.6 Customer Service Our Customer Service would be happy to provide you with technical information. Germany Austria Service Center, Losenstein...
  • Page 8 2. Safety This section of the operating instructions presents a comprehensive overview of all important safety aspects for optimal protection of the operating personnel as well as for safe, trouble-free operation. Non-observance of the handling and safety instructions presented in these Operating Instructions can result in serious dangers.
  • Page 9 SAFETY | 9 Combi tools (SPS 270 MK2 S-FORCE, SPS 360 MK2 S-FORCE, SPS 370 MK2 S-FORCE, SPS 400 MK2 S-FORCE, SPS 480 MK2 S-FORCE, RIT-TOOL S-FORCE) • The battery-powered combi tools may be used for the specified purposes of both the cutters and the spreaders.
  • Page 10 2.2 Operator responsibility In addition to the occupational safety information in these operating instructions, the safety, accident prevention and environmental prevention regulations applicable to the operation site of the appliance must also be observed. Thereby, the following applies in particular: •...
  • Page 11 SAFETY | 11 2.3 Operating personnel The following qualifications for different areas of activity are specified in the operating instructions: • Instructed persons Have been instructed by the operator regarding the tasks they have been assigned and the possible dangers caused by improper actions. •...
  • Page 12 2.4 Personal protective equipment To minimise danger for the operating personnel, wearing personal protective equipment (PPE) when handling the hydraulic rescue equipment is absolutely mandatory. As a matter of principle, always wear the following protective clothing for all work: Safety work clothing Only wear closely fitting work clothing with narrow sleeves and without projecting pieces while working.
  • Page 13 SAFETY | 13 2.5 Particular hazards The dangers resulting from the risk assessment are presented in the following section. To minimize potential health hazards and prevent dangerous situations, the safety instructions listed below and the warning instructions in the following chapters of these Operating Instructions must be observed.
  • Page 14 Noise WARNING! Damage to hearing caused by noise The noise arising in the working area can cause serious damage to the hearing. Therefore: Also wear ear defenders during any special kinds of work that cause » noise. » Only wear the ear defenders while you are in the danger area. Hydraulic energy WARNING! Danger due to hydraulic energy!
  • Page 15 SAFETY | 15 2.6 Conduct in dangerous situations and accidents Preventive measures • Always be prepared for accidents • Always have first-aid equipment (first-aid kit, blankets, etc.) within reach • Familiarise personnel with accident reporting, first aid and rescue equipment •...
  • Page 16 2.7 Signage The following symbols and instruction panels are located on the appliances. They refer to the immediate environment in which they are displayed. Please note contents of operating instructions Do not use the designated appliance until you have read the operating instructions from cover to cover.
  • Page 17 TECHNICAL SPECIFICATIONS | 17 3. Technical specifications 3.1 Combi tools SPS 270 MK2 S-FORCE SPS 360 MK2 S-FORCE SPS 370 MK2 S-FORCE SPS 400 MK2 S-FORCE SPS 480 MK2 S-FORCE RIT-TOOL S-FORCE SPS 270 MK2 SPS 360 MK2 SPS 370 MK2...
  • Page 18 3.2 Cutters RSC 190 PLUS S-FORCE RSC 170 S-FORCE RSC 170 PLUS S-FORCE RSC 190 S-FORCE RSC 200 S-FORCE RSC F7 S-FORCE RSC 170 RSC 170 PLUS RSC 190 RSC 190 PLUS S-FORCE S-FORCE S-FORCE S-FORCE Length 905mm 905mm 936 mm 936mm Width 236 mm...
  • Page 19 TECHNICAL SPECIFICATIONS | 19 3.3 Spreaders SP 44 AS S-FORCE SP 50 AS S-FORCE SP 54 AS S-FORCE SP 44 AS SP 50 BS SP 54 AS S-FORCE S-FORCE S-FORCE Length 893 mm 1032 mm 999 mm Width 239 mm 282 mm 282 mm Height...
  • Page 20 3.4 Rescue rams 3.4 Rescue rams RZT 1-910 S-FORCE RZT 2-1500 S-FORCE RZT 2-1170 S-FORCE RZT 2-1360 S-FORCE RZ 1-910 RZT 2-1170 RZT 2-1360 RZT 2-1500 S-FORCE S-FORCE S-FORCE S-FORCE Length 540mm 543 mm 586 mm 700 mm Width 156 mm 156 mm 150 mm 150 mm...
  • Page 21 STRUCTURE AND FUNCTION | 21 4. Structure and function 4.1 Overview of SMART-FORCE appliances Combi tools Blades (arms) Protective cover Handle Ram body Drive/pump/oil reservoir Rocker switch On/Off button Light control button Rear handle Battery cover + battery Brief description of combi tools Battery-powered combi tools are specially designed rescue equipment for cutting and spreading vehicle body parts.
  • Page 22 4.2 Cutter Blades (arms) Protective cover Handle Ram body Drive/pump/oil reservoir Rocker switch On/Off button Light control button Rear handle Battery covers + battery Brief description of cutter Battery-powered cutters are specially designed rescue equipment for cutting vehicle body parts. They are used to rescue trapped or enclosed accident victims.
  • Page 23 STRUCTURE AND FUNCTION | 23 4.3 Rescue rams Battery + battery cover Drive/pump/oil reservoir Handle On/Off button Light control button Rocker switch Guide piece Pushing head Brief description of rescue ram Battery-powered rescue rams are specially designed rescue appliances for pushing away parts of a vehicle body.
  • Page 24 4.4 Spreaders Spreader tips Spreader arms Handles Ram body Drive/pump/oil reservoir Rocker switch On/Off button Light control button Rear handle Battery covers + battery Brief description of spreader Battery-powered spreaders are specially designed rescue appliances for spreading, pressing and pulling. They are used to rescue trapped or enclosed accident victims. The spreaders are mainly suitable for opening doors, and for lifting vehicles and other movable loads.
  • Page 25 WN61000137. The oil does not usually need to be changed, but we recommend changing it after 10 years. An oil change can only be carried out by means of factory servicing at WEBER RESCUE Systems or an authorised service partner. CAUTION!
  • Page 26 4.6 Electrical supply, using a combi tool as an example Inserting/removing the battery: Connect the battery to the rescue appliance by sliding the battery into the battery holder of the appliance. Make sure that the Click On/Click Off of the battery is correctly seated and locked.
  • Page 27 STRUCTURE AND FUNCTION| 27| To protect the battery and the electronics, the appliance is divided into a wet and dry area. The battery, drive and electronics are protected in the rear area of the housing by the IP 68 battery cover. Using the IP 68 battery cover: For underwater use, replace the IP 54 battery cover with the IP 68 battery cover supplied.
  • Page 28 4.7 Communication module and radio connection The communication module is installed in the rear housing component. This transmits data from the appliance to an external output device via WLAN or an LTE connection - depending on the user's choice and the active operating mode. The basic hydraulic functions are always guaranteed by component separation.
  • Page 29 STRUCTURE AND FUNCTION | 29 GNSS Constellation GNSS Signal Designations RNSS Frequency Band (MHz) 1 559 to 1 610 1 559 to 1 610 Galileo 1 599 to 1 610 1 164 to 1 215 1 164 to 1 215 1 215 to 1 300 GLONASS 1 559 to 1 610...
  • Page 30 4.8 Operating SMART-FORCE appliances To start the battery-operated appliance, press the on/off switch. The workspace lighting LEDs switch on and the four control LEDs on the control panel briefly light up green; this is a control function. The motor begins to idle. In this state, if the appliance is not operated using the rocker switch on the control handle, the drive switches off automatically after 30 seconds and must then be restarted.
  • Page 31 4.9 Device registration for SMART-FORCE rescue devices An account in the WEBER RESCUE hub is required for device registration. An existing account can also be used for this purpose. Who should register the SMART-FORCE device? To ensure a person-independent and transparent registration of your SMART-FORCE device, an internal concept for the main account as well as the individual subprofiles and the respective as- signed authorizations in the digital world of WEBER RESCUE is necessary.
  • Page 32 4.10 Accessories Combi tools Shear blades Pulling device Chain set Transport case SPS 270 MK2 SPS 360 MK2 SPS 370 MK2 RIT-TOOL SPS 400 MK2 SPS 480 MK2 ID no. S-FORCE S-FORCE S-FORCE S-FORCE S-FORCE S-FORCE Shear blades 1101470 1101471 1101472 1101159 1100144...
  • Page 33 STRUCTURE AND FUNCTION | 33 PLUS shear blade PLUS shear without insert blade insert PLUS shear blade with insert PLUS shear blade inserts in case Shear blades RSC 170 PLUS RSC 190 PLUS ID no. S-FORCE S-FORCE Shear blades without inserts 1099757 1099397 Shear blade insert...
  • Page 34 Spreader Replacement tips Chain set ID no. SP 44 AS SP 54 AS / SP 50 BS Replacement tips 1091176 1091849 Chain set 2819139 571415 Door opening tips nicht kompatibel 1100623 S-FORCE appliance accessories ID no. Replacement battery M18 5.5HB Milwaukee 1101254 Replacement battery M18 8.0HB Milwaukee 1099928...
  • Page 35 STRUCTURE AND FUNCTION | 35 4.10 Replacing blade inserts (PLUS) During a change of blades, the shear is fixed in place. Any slipping should be avoided. Replacing the blade requires a soft-face hammer, the tensioning pins supplied, the punch and the blade inserts themselves.
  • Page 36 If the blade insert cannot be inserted by hand, it is advisable to use lubricant and a soft-face hammer. (see Fig. 4 - Inserting the new blade insert) After the new blade insert has been fully inserted, the shears are turned and the tensioning pin is driven in again from the rear.
  • Page 37 STRUCTURE AND FUNCTION | 37 4.11 Replacing the spreader tips The spreader tips of the SP 50 BS and the SP 54 AS are secured with captive collar studs in the spreader arms. To replace them, the studs must be pushed out. After the tips have been replaced, the collar studs can be pushed back through.

  • Page 38: Applications

    5. Applications 5.1 Safety instructions WARNING! Never reach between the blade or spreader arms! WARNING! During any work with battery tools, tensioned parts can break or fly off, thereby endangering people. Uninvolved parties must therefore remain a safe distance away or stay in the danger zone only as long as necessary.

  • Page 39: Pressing (Rescue Rams)

    APPLICATIONS | 39 CAUTION! Do not sever any parts with loose ends, because this can result in personal injury due to parts flying off. ATTENTION! When cutting high-strength vehicle body parts, such as shock absorbers, hinges or steering columns, the shear blades (arms) may cause severe damage.

  • Page 40: Spreading (Spreaders, Combi Tools)

    5.4 Spreading (spreaders, combi tools) The spreading functions can be used to open doors, lift vehicles and other movable loads, push vehicle parts away, and squeeze pipes and tie bars. For this, the vehicle must be stably positioned and supported. To prevent any sliding during spreading, the arms and tips are fluted inside and out.

  • Page 41: Pulling (Spreaders, Combi Tools, Rescue Rams)

    APPLICATIONS | 41 5.5 Pulling (spreaders, combi tools, rescue rams) After the chain set (as described in Chapter 4.7) has been attached to the appliances, spreaders, combi tools and rescue rams can also be used for pulling. For this, the chains must be tightly tensioned and must be tensed only in the pulling direction. To tension the chain, only one lock can be pressed in, so that the chain can be pulled through the chain lock.

  • Page 42: Squeezing (Spreaders, Combi Tools)

    Chains may not be used again if: They are deformed, cracked or exhibit corrosion pitting. » The diameter of the metal forming the chain link has reduced by 10 % of » the nominal thickness. An individual chain link has been permanently stretched. »...

  • Page 43: Lifting (Spreaders, Combi Tools, Rescue Rams)

    APPLICATIONS | 43 5.7 Lifting (spreaders, combi tools, rescue rams) Spreaders, combi tools and rescue rams can be used for lifting vehicles or other movable loads on one side. Care must be taken to secure the load against slipping away and to position the spreader tips far enough apart under the load to prevent slipping.

  • Page 44: Battery And Charger

    6 Battery and charger 6.1 Charger technical data 5,5 Ah 8,0 Ah ID no. 12 Ah M12-18 FC - 110V RAPIDCHARGER 1102000 60 min 87 min 130 min M12-18 FC - 230V RAPIDCHARGER 1101257 60 min 87 min 130 min M12-18 AC - 12V car charger 1101262 130 min...
  • Page 45 BATTERY AND CHARGER | 45 WARNING! Important safety instructions concerning the battery and the charger. The charger cannot be used to charge non-rechargeable batteries. » Do not store batteries together with metal items (risk of short circuit). » » Metal parts must not get into the battery insertion slot on the chargers (risk of short circuit).

  • Page 46: Intended Use

    6.3 Intended use The chargers listed in the table are approved for charging the 18V Li-Ion batteries of the M18/V18 system supplied with the battery tool. 6.4 Mains connection Only connect to single-phase alternating current and only to the mains voltage specified on the rating plate.

  • Page 47: Charging Process

    addresses). Remove the battery pack from the tool for charging when convenient for you and If needed, an exploded vie your job. Milwaukee batteries do not develop a memory when charged after only No. as well as the machin BATTERY AND CHARGER | 47 a partial discharge.

  • Page 48: Maintenance

    6.7 Maintenance If the power cable is damaged, it must be replaced by a customer service centre. Only use approved accessories and approved spare parts. If a replacement description is not provided for a component, have it replaced by an authorised customer service location.

  • Page 49: Transport, Packaging And Storage

    BATTERY AND CHARGER | 49 7 Transport, packaging and storage 7.1 Safety instructions CAUTION! Damage due to improper transport! Improper transport can cause considerable property damage. Therefore: When unloading the packaged pieces, proceed with caution and pay » attention to the symbols on the packaging. Only completely open and remove packaging at the actual storage site.

  • Page 50: Symbols On The Packaging

    7.3 Symbols on the packaging Caution - fragile! Handle the package carefully, do not drop it, throw it, hit it or tie it down. Facing upwards! The package must always be transported and stored with the arrows pointing upwards. Do not roll or tilt. 7.4 Disposal of packaging Properly dispose of all packaging materials and parts that have been removed (transport protection) in accordance with local regulations.

  • Page 51: Installation And Commissioning

    TRANSPORT, PACKAGING AND STORAGE | 51 TRANSPORT, PACKAGING AND STORAGE | 51 TRANSPORT, PACKAGING AND STORAGE | 51 8 Installation and commissioning 8.1 Safety instructions WARNING! Danger of injury due to improper operation! Improper operation can cause severe injury or property damage. Therefore, it is absolutely necessary to: Carry out all work steps according to the information in these operating »...

  • Page 52: Shut-Down (End Of Work)

    SMART-FORCE combi tools, cutters and spreaders: • Check the blades (for damage) • Inspect the spreader tips (for damage) • Check the membrane keypad and the rocker switch (function) • Check the handle (fastened securely) • Check the cover plate (damage) •...

  • Page 53: Advantages Of Device Registration

    8.4 Advantages of device registration What are the advantages of device registration for SMART-FORCE rescue equipment? With the new SMART-FORCE battery-powered tool series, Weber Rescue SYSTEMS is heralding a digital revolution in the rescue tool market. More speed, a powerful and Milwaukee compatible 18V battery, intuitive design as well as nu- merous smart features packed into a robust and submersible housing.

  • Page 54: Maintenance

    9 Maintenance 9.1 Safety instructions WARNING! Danger of injury due to defective maintenance work! Improper operation of the appliance can cause severe injury or property damage. Therefore, it is absolutely necessary to: Have all maintenance work carried out by trained specialists. »...

  • Page 55: Maintenance After Operation In Humidity

    MAINTENANCE | 55 ATTENTION! Prior to all maintenance work, the equipment must be cleaned of any dirt so that it does not get into the hydraulic system. Cleaning can be carried out using a conventional cleaner. 9.3 Maintenance after operation in humidity •...

  • Page 56: Malfunctions & Faults

    10 Malfunctions & faults Combi tools & cutters: Malfunction Possible cause Remedy Appliance does not reach full Rocker switches not completely Press the rocker switches completely performance pressed to the side to the side Combi tool moves in opposite Have the appliance checked by an Check valve defective direction under load authorised service centre.
  • Page 57 MALFUNCTIONS & FAULTS | 57 Rescue rams: Malfunction Possible cause Remedy Appliance does not reach full Rocker switches not completely pressed Press the rocker switches completely performance to the side to the side Ram moves in opposite direction under Have the appliance checked by an Check valve defective load authorised service centre...

  • Page 58: Decommissioning / Recycling

    11 Decommissioning / recycling After its operating life has expired, dispose of the appliance properly. However, individual parts can be reused. The hydraulic oil must be drained completely and caught. Note that hydraulic oil must be disposed of separately! The local disposal requirements are applicable to disposal of all equipment parts and packaging materials.

  • Page 59: Ec Declaration Of Conformity

    CUTTERS/COMBI-TOOLS RSC 170 (PLUS) S-FORCE, RSC 180 (PLUS) S-FORCE, RSC 200 (PLUS) S-FORCE, RSC F7 S-FORCE RIT-TOOL S-FORCE, SPS 270 MK2 S-FORCE, SPS 360 MK2 S-FORCE, SPS 370 MK2 S-FORCE, SPS 400 MK2 S-FORCE, SPS 480 MK2 S-FORCE RAMS RZ 1-910 S-FORCE, RZT 2-11170 RZT 2-1360, S-FORCE,...
  • Page 60 CUTTERS/COMBI-TOOLS RSC 170 (PLUS) S-FORCE, RSC 180 (PLUS) S-FORCE, RSC 200 (PLUS) S-FORCE, RSC F7 S-FORCE RIT-TOOL S-FORCE, SPS 270 MK2 S-FORCE, SPS 360 MK2 S-FORCE, SPS 370 MK2 S-FORCE, SPS 400 MK2 S-FORCE, SPS 480 MK2 S-FORCE RAMS RZ 1-910 S-FORCE, RZT 2-1170 S-FORCE, RZT 2-1360 S-FORCE,...

  • Page 61: Notes

    13 NOTES...
  • Page 62 13 NOTES...
  • Page 63 13 NOTES...
  • Page 64 WEBER-HYDRAULIK GMBH Heilbronner Straße 30 Emil Weber Platz 1 74363 Güglingen, Germany 4460 Losenstein, Austria Phone +49 7135 71-10270 Phone +43 7255 6237-120 +49 7135 71-10396 +43 7255 6237-12461 www.weber-rescue.com...

This manual is also suitable for:

Sps 360 mk2 s-forceSps 370 mk2 s-forceSps 400 mk2 s-forceSps 480 mk2 s-forceRit-tool s-forceRsc 170 s-force ... Show all

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