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Weber Rescue Systems RSX 185 E-FORCE34 RSC 190 E-FORCE3 Operating Instructions Manual

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Battery rescue tools
operating instructions
E-FORCE3
RSX 160 E-FORCE3, RSC 170 E-FORCE3, RSC 170 PLUS E-FORCE3, RSU 180 PLUS E-
FORCE3, RSX 185 E-FORCE3, RSC 190 E-FORCE3, RSC 190 PLUS E-FORCE3, RSC 200
E-FORCE3, RSU 210 PLUS E-FORCE3, RSC F7 E-FORCE3,
SP 40 C E-FORCE3, SP 44 AS E-FORCE3, SP 54 AS E-FORCE3, SP 50 BS E-FORCE3
SPS 270 MK2 E-FORCE3, SPS 360 MK2 E-FORCE3, SPS 370 MK2 E-FORCE3,
SPS 400 MK2 E-FORCE3, SPS 480 MK 2 E-FORCE3, RIT-TOOL E-FORCE3
RZ 1-910 E-FORCE3, RZT 2-1170 E-FORCE3, RZT 2-1360 E-FORCE3, RZT 2-1500 E-FORCE3
1097468
www.weber-rescue.com

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Summary of Contents for Weber Rescue Systems RSX 185 E-FORCE34 RSC 190 E-FORCE3

  • Page 1 Battery rescue tools operating instructions E-FORCE3 RSX 160 E-FORCE3, RSC 170 E-FORCE3, RSC 170 PLUS E-FORCE3, RSU 180 PLUS E- FORCE3, RSX 185 E-FORCE3, RSC 190 E-FORCE3, RSC 190 PLUS E-FORCE3, RSC 200 E-FORCE3, RSU 210 PLUS E-FORCE3, RSC F7 E-FORCE3, SP 40 C E-FORCE3, SP 44 AS E-FORCE3, SP 54 AS E-FORCE3, SP 50 BS E-FORCE3 SPS 270 MK2 E-FORCE3, SPS 360 MK2 E-FORCE3, SPS 370 MK2 E-FORCE3, SPS 400 MK2 E-FORCE3, SPS 480 MK 2 E-FORCE3, RIT-TOOL E-FORCE3...

  • Page 2: Table Of Contents

    Table of contents 1. General 1.1 Information on the operating instructions 1.2 Explanation of symbols 1.3 Limitation of liability 1.5 Warranty provisions 2 Safety 2.1 Intended use 2.2 Operator responsibility 2.3 Operating personnel 2.4 Personal protective equipment 2.5 Particular hazards 2.6 Conduct in dangerous situations and accidents 2.7 Signage 3 Technical specifications...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS | 3 6 Battery and charger 6.1 Charger technical specifications 6.2 Special safety instructions 6.3 Intended use 6.4 Mains connection 6.5 Li-Ion-battery 6.6 Charging process 6.7 Maintenance 6.8 Charging cycles 7 Transport, packaging and storage 7.1 Safety instructions 7.2 Transport inspection 7.3 Symbols on the packaging 7.4 Disposing of the packaging...

  • Page 4: General

    1. General 1.1 Information on the operating instructions These operating instructions provide important information on using E-FORCE appliances. To assure safety at the workplace, always observe all safety and handling instructions contained in this document. Furthermore, the local accident prevention regulations and general safety determinations applicable to the operation site of the equipment must also be observed.

  • Page 5: Explanation Of Symbols

    GENERAL | 5 1.2 Explanation of symbols Warnings In these operating instructions, warnings are identified by symbols. The individual warnings are introduced by signal words expressing the degree of danger. These warnings must be heeded to prevent accidents, injury and property damage . DANGER! …...

  • Page 6: Limitation Of Liability

    Tips and recommendations NOTE! …emphasises useful tips and information for efficient, trouble-free operation. Limitation of liability All information and instructions in these operating instructions were compiled under consideration of the applicable standards and regulations, the current state of technology and our long-standing knowledge and experience.

  • Page 7: Warranty Provisions

    GENERAL | 7 NOTE! Additional information, images and diagrams are available on our home page: www.weber-rescue.com. 1.5 Warranty provisions The warranty provisions are included with the sales documentation as a separate document. 1.6 Customer Service Our Customer Service would be happy to provide you with technical information. Germany Austria Service Center, Losenstein...

  • Page 8: Safety

    2 Safety This section of the operating instructions provides a comprehensive overview of all important safety aspects to protect the operating personnel, as well as for safe, trouble-free operation. Non-observance of the handling and safety instructions presented in these Operating Instructions can result in serious dangers.
  • Page 9 SAFETY | 9 Combi tools SPS 270 MK2 E-FORCE3, SPS 360 MK2 E-FORCE3, SPS 370 MK2 E-FORCE3, SPS 400 MK2 E-FORCE3, SPS 480 MK 2 E-FORCE3, RIT-TOOL E-FORCE3 • The battery-powered combi tools may be used for the specified purposes of both the cutters and the spreaders.

  • Page 10: Operator Responsibility

    2.2 Operator responsibility In addition to the occupational safety information in these operating instructions, the safety, accident prevention and environmental prevention regulations applicable to the operation site of the appliance must also be observed. Thereby, the following applies in particular: •...

  • Page 11: Operating Personnel

    SAFETY | 11 2.3 Operating personnel The following qualifications for different areas of activity are specified in the operating instructions: • Instructed persons Have been instructed by the operator regarding the tasks they have been assigned and the possible dangers caused by improper actions. •...

  • Page 12: Personal Protective Equipment

    2.4 Personal protective equipment To minimise danger for the operating personnel, wearing personal protective equipment (PPE) when handling the hydraulic rescue equipment is absolutely mandatory. As a matter of principle, always wear the following protective clothing for all work: Safety work clothing Only wear closely fitting work clothing with narrow sleeves and without projecting pieces while working.

  • Page 13: Particular Hazards

    SAFETY | 13 2.5 Particular hazards The dangers resulting from the risk assessment are presented in the following section. To minimize potential health hazards and prevent dangerous situations, the safety instructions listed below and the warning instructions in the following chapters of these Operating Instructions must be observed.
  • Page 14 Noise WARNING! Damage to hearing caused by noise The noise arising in the working area can cause serious damage to the hearing. Therefore: » Also wear ear defenders during any special kinds of work that cause noise. » Only wear the ear defenders while you are in the danger area. Hydraulic energy WARNING! Danger due to hydraulic energy!

  • Page 15: Conduct In Dangerous Situations And Accidents

    SAFETY | 15 2.6 Conduct in dangerous situations and accidents Preventive measures • Always be prepared for accidents • Always have first-aid equipment (first-aid kit, blankets, etc.) within reach • Familiarise personnel with accident reporting, first aid and rescue equipment •...

  • Page 16: Signage

    Signage The following symbols and instruction panels are located on the appliances. They refer to the immediate environment in which they are displayed. Please note contents of operating instructions Do not use the designated appliance until you have read the operating instructions from cover to cover.

  • Page 17: Technical Specifications

    TECHNICAL SPECIFICATIONS | 17 3 Technical specifications 3.1 Combi tools SPS 370 MK 2 E-FORCE3 SPS 270 MK 2 E-FORCE3 SPS 360 MK 2 E-FORCE3 SPS 400 MK 2 E-FORCE RIT-TOOL E-FORCE3 SPS 480 MK 2 E-FORCE3 SPS 270 MK 2 SPS 360 MK 2 SPS 370 MK2 SPS 400 MK 2...

  • Page 18: Cutters

    3.2 Cutters RSX 160 E-FORCE3 RSC 170 E-FORCE3 RSC 170 PLUS E-FORCE3 RSU 180 PLUS E-FORCE3 RSX 185 E-FORCE3 RSX 160 RSC 170 RSC 170 PLUS RSU 180 PLUS RSX 185 E-FORCE3 E-FORCE3 E-FORCE3 E-FORCE3 E-FORCE3 879 mm 889 mm 889 mm 898 mm 1.029 mm...
  • Page 19 TECHNICAL SPECIFICATIONS | 19 RSC 190 E-FORCE3 RSC 190 PLUS E-FORCE3 RSC F7 E-FORCE3 RSC 200 E-FORCE3 RSC 190 RSC 190 RSC 190 PLUS RSC 190 PLUS RSC 200 RSC 200 RSC F7 RSC F7 E-FORCE3 E-FORCE3 E-FORCE3 E-FORCE3 E-FORCE3 E-FORC3 E-FORCE3 E-FORCE3...
  • Page 20 RSX 185 E-FORCE3 RSU 210 PLUS E-FORCE3 RSU 210 PLUS RSU 210 PLUS RSX 185 RSX 185 E-FORCE3 E-FORCE3 E-FORCE3 E-FORCE3 Length 994 mm 1029 mm Width 260 mm 298 mm Height 241 mm 241 mm Weight (ready for use) 23,5 kg 26,3 kg Opening width...

  • Page 21: Spreaders

    TECHNICAL SPECIFICATIONS | 21 3.3 Spreaders SP 40 C E-FORCE3 SP 44 AS E-FORCE3 SP 54 AS E-FORCE3 SP 50 AS E-FORCE3 SP 40 C SP 44 AS SP 54 AS SP 50 BS SP 40 C SP 44 AS SP 54 AS SP 50 BS E-FORCE3...

  • Page 22: Rescue Rams

    3.4 Rescue rams RZT 2-1360 E-FORCE3/ RZT 2-1500 RZ 1-910 RZT 2-1170 E-FORCE3 E-FORCE3 E-FORCE3 RZ 1-910 RZT 2-1170 RZT 2-1360 RZT 2-1500 E-FORCE3 E-FORCE3 E-FORCE3 E-FORCE3 Length 540 mm 540 mm 587 mm 700 mm Width 134 mm 134 mm 134 mm 134 mm Height...

  • Page 23: Structure And Function

    STRUCTURE AND FUNCTION | 23 4 Structure and function 4.1 Overview of E-FORCE appliances Combi tools Blades (arms) Protective cover Handle Ram body Pump/oil reservoir Rocker switch On/Off button Control handle Battery Brief description of combi tools Battery-powered combi tools are specially designed rescue equipment for cutting and spreading vehicle body parts.
  • Page 24 Cutters Blades (arms) Protective cover Handle Ram body Pump/oil reservoir Rocker switch On/Off button Control handle Battery Brief description of cutter Battery-powered cutters are specially designed rescue equipment for cutting vehicle body parts. They are used to rescue trapped or enclosed accident victims. The cutter uses include cutting door and roof beams, columns and sills.
  • Page 25 STRUCTURE AND FUNCTION | 25 Rescue rams Battery Pump/oil reservoir Guide piece Control handle Rocker switch On/Off button Pushing head Brief description of rescue ram Battery-powered rescue rams are specially designed rescue appliances for pushing away parts of a vehicle body. They are used to rescue trapped or enclosed accident victims. The rescue ram is suitable for tasks such as pushing up steering columns, vehicle roofs and other obstacles.
  • Page 26 Spreader Spreader tips Spreader arms Handles Ram body Pump/oil reservoir Rocker switch On/Off button Control handle Battery Brief description of spreader Battery-powered spreaders are specially designed rescue appliances for spreading, pressing and pulling. They are used to rescue trapped or enclosed accident victims. The spreaders are mainly suitable for opening doors, and for lifting vehicles and other movable loads.

  • Page 27: Hydraulic Supply

    WN61000137. The oil does not usually need to be changed, but we recommend changing it after 10 years. An oil change can only be carried out by factory servicing at WEBER RESCUE Systems. CAUTION! Do not attempt to carry out repairs on the hydraulic system! The complete hydraulic system is designed as a closed circuit and must therefore be completely free of air.

  • Page 28: Electrical Supply, Using A Combi Tool As An Example

    4.3 Electrical supply, using a combi tool as an example Inserting the battery Connect the battery (1) to the rescue appliance (2). Push the battery in on the rails (3) provided until it locks in place. To release, press the pushbuttons on both sides of the battery simultaneously (4).

  • Page 29: Operating E-Force Appliances

    STRUCTURE AND FUNCTION | 29 STRUCTURE AND FUNCTION | 29 4.4 Operating E-FORCE appliances To start the battery-operated appliance, press the on/off switch. The switch is illuminated white, the LEDs start to light up, and the motor idles. In this state, if the appliance is not operated using the rocker switch on the control handle, it switches off automatically after 30 seconds and must then be restarted.

  • Page 30: Accessories

    4.6 Accessories Combi tools Shear blades Chain set Pulling device RZM CRT Transport case ID no. SPS 270 MK2 SPS 360 MK2 SPS 370 MK2 RIT-TOOL SPS 400 MK2 SPS 480 MK2 Shear blades 1101470 1101471 1101472 1101159 1100144 1085938 Tips 1050616 Pulling device...
  • Page 31 STRUCTURE AND FUNCTION | 31 Cutters PLUS shear blade PLUS shear without insert blade insert PLUS shear blade with insert PLUS shear blade inserts in case Shear blade RSC 170 PLUS RSC 190 PLUS ID no. 1099757 1099397 Shear blade without inserts Shear blade insert 1099753 1099753...
  • Page 32 Spreader Replacement tips Chain set ID no. SP 40 C / SP 44 AS SP 54 AS / SP 50 BS Replacement tips 1091176 1091849 Chain set 2819139 571415 Rescue rams ID no. RZ 1-910 E-FORCE 2 175 mm extension 1058482 250 mm extension 3838579...

  • Page 33: Replacing Blade Inserts (Plus)

    REPLACING BLADE INSERTS (PLUS)| 33 4.7 Replacing blade inserts (PLUS) During a change of blades, the shear is fixed in place. Any slipping should be avoided. Changing the blade requires a soft-face hammer, the tensioning pins supplied, the punch and the blade inserts themselves.
  • Page 34 If the blade insert cannot be inserted by hand, it is advisable to use lubricant and a soft-face hammer. (see Fig. 4 - Inserting the new blade insert) After the new blade insert has been fully inserted, the shears are turned and the tensioning pin is driven in again from the rear.

  • Page 35: Replacing The Spreader Tips

    STRUCTURE AND FUNCTION | 35 4.8 Replacing the spreader tips The spreader tips are secured with removable collar studs in the spreader arms. To replace them, the pin secured with a spring-loaded ball must be pushed out. After the tips have been replaced, the collar studs can be pushed back through.

  • Page 36: Applications

    5 Applications 5.1 Safety instructions WARNING! Never reach between the blade or spreader arms! WARNING! During any work with battery tools, tensioned parts can break or fly off, thereby endangering people. Uninvolved parties must therefore remain a safe distance away or stay in the danger zone only as long as necessary.

  • Page 37: Pressing (Rescue Rams)

    APPLICATIONS | 37 Always cut at a right angle to the cutting material, in order to prevent damage to the blades. Also, the tips of the shear blades must not be more than 5 mm apart during the cutting process. If this value is exceeded, the cutting process must be cancelled and then started again.

  • Page 38: Spreading (Spreaders, Combi Tools)

    5.4 Spreading (spreaders, combi tools) The spreading functions can be used to open doors, lift vehicles and other movable loads, push vehicle parts away, and squeeze pipes and tie bars. For this, the vehicle must be stably positioned and supported. To prevent any sliding during spreading, the arms and tips are fluted inside and out.
  • Page 39 APPLICATIONS | 39 5.5 Pulling (spreaders, combi tools, rescue rams) After the chain set (as explained in chapter 4.7) has been attached to the devices, spreaders and combo devices can also be used for pulling. For this, the chains must be tightly tensioned and must be tensed only in the pulling direction. To tension the chain, only one lock can be pressed in, so that the chain can be pulled through the bracket.

  • Page 40: Squeezing (Spreaders, Combi Tools)

    Chains may not be used again if: » They are deformed, cracked or exhibit corrosion pitting. » The diameter of the metal forming the chain link has reduced by 10% of the nominal thickness. » An individual chain link has been permanently stretched. »...

  • Page 41: Lifting (Spreaders, Combi Tools, Rescue Rams)

    APPLICATIONS | 41 5.7 Lifting (spreaders, combi tools, rescue rams) Spreaders, combi tools and rescue rams can be used for lifting vehicles or other movable loads on one side. Care must be taken to secure the load against slipping away and to position the spreader tips far enough apart under the load to prevent slipping.

  • Page 42: Battery And Charger

    6 Battery and charger 6.1 Charger technical specifications Technical specifications MCLi charger Voltage range 28 V Fast charge charging current 3.5 A Charging time Around 1 h Weight without mains cable 700 g Input voltage ID no. 220/240V AC 50/60Hz (Europe) 1054097 240V AC (Australia) 1054098...
  • Page 43 BATTERY AND CHARGER | 43 WARNING! Important safety instructions concerning the battery and the charger. » The charger cannot be used to charge non-rechargeable batteries. » Do not store batteries together with metal items (risk of short circuit). » Metal parts must not get into the battery insertion slot on the chargers (risk of short circuit).

  • Page 44: Intended Use

    6.3 Intended use This charger charges the 28 V Li-Ion battery that was supplied with the battery appliance for the M28/V28 system. This appliance may only be used as specified and intended. 6.4 Mains connection Only connect to single-phase alternating current and only to the mains voltage specified on the rating plate.

  • Page 45: Charging Process

    BATTERY AND CHARGER | 45 6.6 Charging process After the battery is inserted into the charger's insertion slot, it is charged automatically (the red LED illuminates continuously). If the battery is too hot or too cold when it is inserted into the charger (red LED flashes) the charging process begins automatically as soon as the battery has reached the correct charging temperature (0°C - 65°C).

  • Page 46: Maintenance

    6.7 Maintenance If the mains connection line is damaged, it must be replaced by a customer service location. Only use approved accessories and approved spare parts. If a replacement description is not provided for a component, have it replaced by an authorised customer service location. 6.8 Charging cycles Information Explanation...

  • Page 47: Transport, Packaging And Storage

    TRANSPORT, PACKAGING AND STORAGE | 47 7 Transport, packaging and storage 7.1 Safety instructions CAUTION! Damage due to improper transport! Improper transport can cause considerable property damage. Therefore: » When unloading the packaged pieces, proceed with caution and pay attention to the symbols on the packaging. »...

  • Page 48: Symbols On The Packaging

    7.3 Symbols on the packaging Caution - fragile! Handle the package carefully, do not drop it, throw it, hit it or tie it down. Facing upwards! The package must always be transported and stored with the arrows pointing upwards. Do not roll or tilt. 7.4 Disposing of the packaging Properly dispose of all packaging materials and parts that have been removed (transport protection) in accordance with local regulations.

  • Page 49: Installation And Commissioning

    INSTALLATION AND COMMISSIONING | 49 8 Installation and commissioning 8.1 Safety instructions WARNING! Danger of injury due to improper operation! Improper operation can cause severe injury or property damage. Therefore, it is absolutely necessary to: » Carry out all work steps according to the information in these operating instructions.

  • Page 50: Shutdown (End Of Work)

    E-FORCE combi tools, cutters and spreaders: • Check the blades (for damage) • Inspect the spreader tips (for damage) • Check the control handle including the rocker switch (function) • Check the handle (fastened securely) • Check the protective housing (damage) E-FORCE rescue ram: •...

  • Page 51: Maintenance

    MAINTENANCE | 51 9 Maintenance 9.1 Safety instructions WARNING! Danger of injury due to defective maintenance work! Improper operation of the appliance can cause severe injury or property damage. Therefore, it is absolutely necessary to: » Have all maintenance work carried out by trained specialists. »...

  • Page 52: Maintenance After Operation In Humidity

    ATTENTION! Prior to all maintenance work, the equipment must be cleaned of any dirt so that it does not get into the hydraulic system. Cleaning can be carried out using a conventional cleaner. 9.3 Maintenance after operation in humidity • The appliance must be dried after being operated in damp conditions •...

  • Page 53: Malfunctions & Faults

    MALFUNCTIONS & FAULTS | 53 10 Malfunctions & faults Combi tools & cutters: Malfunction Possible cause Remedy Appliance does not reach full Rocker switches not completely Press the rocker switches completely performance pressed to the side to the side Combi tool moves in opposite Have the appliance checked by an Check valve defective direction under load...
  • Page 54 Rescue rams: Malfunction Possible cause Remedy Appliance does not reach full Rocker switches not completely pressed Press the rocker switches completely performance to the side to the side Ram moves in opposite direction under Have the appliance checked by an Check valve defective load authorised service centre...

  • Page 55: Decommissioning / Recycling

    DECOMMISSIONING / RECYCLING | 55 11 Decommissioning / recycling After its operating life has expired, dispose of the appliance properly. However, individual parts can be reused. The hydraulic oil must be drained completely and caught. Note that hydraulic oil must be disposed of separately! The local disposal requirements are applicable to disposal of all equipment parts and packaging materials.
  • Page 56 12 EC Declaration of Conformity WEBER-HYDRAULIK GMBH Emil Weber Platz 1, A-4460 Losenstein, Austria DECLARATION OF CONFORMITY according to Directive 2006/42/EC Herewith we declare, that our "Hydraulic rescue Equipment" SPREADERS SP 44 AS E-FORCE3, SP 50 BS E-FORCE3, SP 54 AS E-FORCE3 CUTTERS/COMBI-TOOLS RSU 180 PLUS E-FORCE3, RSX 185 E-FORCE3, RSU 210 (PLUS) E-FORCE3,...
  • Page 57 NOTES | 57...
  • Page 58 13 Notes...
  • Page 59 NOTES | 59 13 Notes...
  • Page 60 WEBER-HYDRAULIK GMBH Heilbronner Straße 30 Emil Weber Platz 1 74363 Güglingen, Germany 4460 Losenstein, Austria Phone +49 7135 71-10270 Phone +43 7255 6237-120 +49 7135 71-10396 +43 7255 6237-12461 www.weber-rescue.com...

This manual is also suitable for:

Rsx 160 e-force3Rsc 170 e-force3Rsc 170 plus e-force3Rsu 180 plus eforce3E-force3Rsc 190 plus e-force3 ... Show all

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