Table of Contents
Advertisement
Quick Links
Operating instructions
Hydraulic rescue equipment
CUTTERS
COMBI TOOLS
S 50, S 220-54, S 270-71, C 100-31, S 33-14, S 140-26 LIGHT,
SPS 270 MK2, SPS 360 L, SPS 370, SPS 400, SPS 270 H, SPS 270 LIGHT,
RSX 105-29, RSX 160, RSX 165-65, RSX 180-80, RSX 175-105, RSX 185 ALL NINE,
RSX 200-107, RSU 180 PLUS, RSU 200-107 PLUS, RSU 210 PLUS
8142610
tested according to
EN 13204 and NFPA 1936
www.weber-rescue.com
Advertisement
Table of Contents
Related Manuals for Weber Rescue Systems S 270-71
Summary of Contents for Weber Rescue Systems S 270-71
- Page 1 CUTTERS COMBI TOOLS S 50, S 220-54, S 270-71, C 100-31, S 33-14, S 140-26 LIGHT, SPS 270 MK2, SPS 360 L, SPS 370, SPS 400, SPS 270 H, SPS 270 LIGHT, RSX 105-29, RSX 160, RSX 165-65, RSX 180-80, RSX 175-105, RSX 185 ALL NINE,...
-
Page 2: Table Of Contents
Operating conditions Type plate Structure and function Overview Brief description Hydraulic supply Equipment connections Use of the control handle Changing the spreader tips (combi tools) Replacement of blade inserts (PLUS-cutters) Upgrade Set for RS 170, RSX 165-65, S 270-71 und RSX 200-107... - Page 3 Table of Contents | 3 Possible applications Safety information Cutting Spreading (combi tools) Pulling (combi tools) Crushing (combi tools) Lifting (combi tools) Continuous cuts (C 100-31) Pressing (combi tools with RZM 740) Transport, packaging and storage Safety information Transport inspection Symbols on the packaging Disposal of packaging Storage Installation and commissioning...
-
Page 4: General Information
4 | General information 1 General information About the operating manual This operating manual provides important information on using the hydraulic rescue cutters and combi tools. Proper compliance with all specified safety instructions and guidelines is a prerequisite for safe work. Furthermore, adhere to the local accident prevention guidelines and general safety regulations for the region in which the devices are used. -
Page 5: Explanation Of Symbols
General information | 5 Explanation of symbols Warnings Warnings are marked by symbols in this operating manual. The individual instructions are introduced by signal words that express the severity of the hazard. It is essential to comply with the instructions in order to prevent accidents, injuries and damage to property. -
Page 6: Limitations Of Liability
6 | General information Tips and recommendations NOTE! ... highlights useful tips and recommendations, as well as information for efficient, trouble-free operation. Limitations of liability All information and instructions in this operating manual have been compiled in keeping with applicable standards and guidelines, the current state of technology, and our many years of knowledge and experience. -
Page 7: Warranty Conditions
General information | 7 NOTE! Further information, images and drawings can be found on our website www.weber-rescue.com Warrenty conditions The guarantee conditions can be found as a separate document in the sales documentation. Customer service Our customer service is available to you for technical information. Germany Name: Mr. -
Page 8: Safety
The hydraulic cutters are designed and tested exclusively for the appropriate designated purposes described here. All other activities are fundamentally prohibited. Cutters S 50, S 220-54, S 270-71, C 100-31, S 33-14, S 140-26 LIGHT, RSX 105-29, RSX 160, RSX 165-65, RSX 180-80, RSX 175-105, RSX 185 ALL NINE, RSX 200-107, RSU 180 PLUS, RSU 200-107 PLUS, RSU 210 PLUS •... - Page 9 Safety | 9 Combi tools SPS 270 MK2, SPS 360 L, SPS 370, SPS 400, SPS 270 H, SPS 270 LIGHT • All combi tools are designed as one-man devices and therefore may be operated by one person only. • The devices serve exclusively for the cutting of doors and roof pillars, posts and sills, the rims and spokes of steering wheels.
-
Page 10: Responsibility Of The Customer
10 | Safety Responsibility of the customer In addition to the health and safety instructions in this operating manual, one must adhere to the safety, accident prevention, and environmental protection guidelines for the region in which the equipment is used. Particularly applicable in this regard: •... -
Page 11: Operating Personnel
Safety | 11 Operating personnel The following qualifications are cited in the operating manual for the various activity areas: • Trained individual is informed through training offered by the customer about the tasks assigned to him and the possible dangers of improper conduct. •... -
Page 12: Personal Protective Equipment
12 | Safety Personal protective equipment Wearing personal protective equipment (PPE) is essential to minimize the risks to operating personnel when working with the hydraulic rescue devices. It is essential to wear the following protective clothing for all work: Protective work clothing Tight-fitting work clothing with tight sleeves and no protruding parts must be worn when working. -
Page 13: Specific Hazards
Safety | 13 Specific hazards The hazards arising from the risk analysis are listed in the following section. Follow the safety instructions listed here and the warnings in the other sections of this manual to minimise potential health hazards and avoid dangerous situations. Electricity DANGER! Danger of fatal electric shock! - Page 14 14 | Safety Noise WARNING! Noise can damage hearing! The noise occurring in the work area can cause severe hearing damage. Therefore: » You should also wear ear protectors when carrying out certain noise-producing tasks. » Do not stay in the hazardous area longer than necessary. Hydraulic power WARNING! Hydraulic power hazard!
-
Page 15: Safety Devices
Safety | 15 Safety devices Safety valve for SKS couplings If the return line is not correctly coupled such that the oil cannot return then a safety valve integrated into the control handle actuates in order to protect the equipment and the operator. -
Page 16: How To Respond In The Event Of Danger Or Accidents
16 | Safety How to respond in the event of danger or accidents Preventative measures • Always be prepared for accidents • Keep first aid equipment (first-aid box, blankets etc.) at hand • Familiarise personnel with accident alarms, first-aid gear and emergency equipment •... -
Page 17: Signage
Safety | 17 Signage The equipment bears the following symbols and instructional signs. They refer to the immediate vicinity in which they are affixed. Comply with the operating manual Do not use the marked equipment until you have read the operating manual. Hand injury warning When working with the equipment, take care to avoid hand injuries through trapping or sharp edges. -
Page 18: Technical Data
18 | Technical data 3 Technical data Cutters RSX 105-29 S 140-26 LIGHT RSX 160 RSX 165-65 RSX 175-105 RSX 185 ALL NINE RSX 105-29 S 140-26 LIGHT RSX 160 RSX 165-65 RSX 175-105 RSX 185 ALL NINE Length 575 mm 642 mm 718 mm 711 mm... - Page 19 Technical data | 19 RSU 180 PLUS RSX 180-80 RSX 200-107 RSU 200-107 PLUS RSU 210 PLUS RSX 180-80 RSU 180 PLUS RSX 200-107 RSU 200-107 PLUS RSU 210 PLUS Length 740 mm 736 mm 833 mm 833 mm 833 mm Width 232 mm 236 mm...
- Page 20 20 | Technical data C 100-31 S 50 S 33-14 S 220-54 S 270-71 C 100-31 S 50 S 33-14 S 220-54 S 270-71 Length 585 mm 362 mm 388 mm 728 mm 762 mm Width 205 mm 138 mm...
-
Page 21: Combi Tools
Technical data | 21 3.2 Combi tools SPS 270 H SPS 270 SPS 270 LIGHT SPS 360 L SPS 370 SPS 400 SPS 270 H SPS 270 LIGHT SPS 270 MK2 SPS 360 L SPS 370 SPS 400 Length 682 mm 708 mm 649 mm 765 mm... -
Page 22: Type Plate
22 | Technical data The permissible operating temperature range for the cutters lies between -20° C and +55° C. Reliable functioning of the equipment cannot be guaranteed outside this range. Underwater operation The cutters (exception: SPS 270 H) can also be used under water. Do not exceed the maximum submersion depth of 40 metres with this. -
Page 23: Structure And Function
Structure and function | 23 4 Structure and function 4.1 Overview Blades Protective cover Handle Pushbutton Body Control handle Hoses Coupling Brief description Hydraulic cutters are specially designed rescue equipment for cutting bodywork parts. They are used for rescuing trapped or enclosed accident victims. Driven by a hydraulic power unit it is possible to cut door and roof pillars, posts and sills etc. with the cutters. -
Page 24: Hydraulic Supply
24 | Structure and function Hydraulic supply Power units and pumps Only WEBER-HYDRAULIK power units and hand pumps may be used to drive the cutters. Equipment from other manufacturers can only be used under certain conditions. Therefore always consult with us before operating a device with a power unit from another manufacturer! ATTENTION ! Before using pumps and power units from other manufacturers always... - Page 25 Structure and function | 25 » Every three years, or in the event of doubts about the safety or reliability, carry out an additional functional and load test (as per DGUV 305-002 or specific national directive). » Replace hoses every 10 years! The date (code letters or quarter/year) is specified on the hose bonding.
-
Page 26: Equipment Connections
26 | Structure and function Equipment connections SINGLE coupling Connecting: Remove the protective cap from the coupling male and the coupling female (Fig. 1). Conflate SINGLE coupling male and female in the bayonet catch (Fig. 2). Hold coupling female on the black slew ring and turn clockwise until the coupling snaps in (Fig. 3). Put protective caps together (Fig. - Page 27 Structure and function | 27 Plug-in coupling (SKS) Connecting: Remove the protective cap from the coupling male. Take hold of the coupling female by the knurled sleeve cover and pull out the protective plug. With one hand take hold of sleeve cover of the coupling female, with the other grasp the coupling male (black) by the hex nut, and press the sleeve cover slightly against the coupling male until the ball bearings engage.
-
Page 28: Use Of The Control Handle
28 | Structure and function NOTE ! The following section only pertains to the SINGLE coupling. When connecting SKS couplings first ensure that the control lever is in the „0“ position! Use of the control handle The cutter can be operated by the pushbutton on the control handle. The speed of movement of the shearing blades is controlled precisely by the greater or lesser degree of force applied to the pushbutton. -
Page 29: Changing The Spreader Tips (Combi Tools)
Structure and function | 29 Changing the spreader tips (combi tools) The SPS 370/400 spreader tips are secured with pivot pins in the spreader arms. In order to change, press out the pins secured by a spring-loaded ball. After changing the tips, push the pivot pins back in again. When doing this ensure that the pins are correctly fitted (completely pressed in). - Page 30 30 | Structure and function Procedure: The cutter is positioned with the type plate pointing upward and is fixed in place. A clamping device, as shown in the illustrations, is not obligatory. When the blade insert is being changed, the battery must be removed from the cutter and not under load. This means that the shear is not completely open or closed.
-
Page 31: Upgrade Set For Rs 170, Rsx 165-65, S 270-71 Und Rsx 200-107
Roll pins should be pushed into position until they are flush with the top surface of the blade (see figure 4). Fig. 4 Upgrade Set for RS 170, RSX 165-65, S 270-71 and RSX 200-107 Upgrade to RSX 180-80 PLUS Weight ID No. -
Page 32: Possible Applications
32 | Possible applications 5 Possible applications Safety information WARNING ! Never reach between the cutter arms! WARNING ! During all work with the cutters, parts which are tensioned can break off or be blown off and thus endanger personnel. Uninvolved parties must therefore remain a safe distance away or stay in the danger zone only as long as necessary. - Page 33 Possible applications | 33 To prevent the blades from being damaged, they must always be placed at right angles to the material to be cut. Also, the tips of the blades must not be more than 5 mm (3 mm for S 50) apart during the cutting process.
-
Page 34: Spreading (Combi Tools)
34 | Possible applications Spreading (combi tools) The spreading function‘s uses include opening doors, lifting vehicles and other movable loads, pushing vehicle parts away, and squashing tubes and beams. For this, the vehicle must be stably stabilized and supported. To prevent any sliding during spreading, the arms and tips are fluted inside and out. Whenever possible, the tips should be used only to enlarge a gap, because repositioning the spreader prevents slipping. - Page 35 Possible applications | 35 ATTENTION ! It is necessary to ensure that the lock has latched into the bracket securely. ATTENTION ! Store the pulling chains with the chain locks fitted approx. 10 - 20 cm from the end. Check the chains before each use. Check that the weight does not load the point of the hook but rather lies in the middle of the hook.
-
Page 36: Crushing (Combi Tools)
36 | Possible applications Crushing (combi tools) Pipes and other hollow profiles are crushed by closing the spreader arms. With combi devices, however, crushing is only to be performed in the tip area. ATTENTION ! Material to be crushed can suddenly jump away. Do not remain in the work area of the spreading and combi devices! Lifting (combi tools) The combi device can also be used for lifting vehicles or other movable loads. -
Page 37: Continuous Cuts (C 100-31)
Possible applications | 37 Continuous Cuts (C 100-31) Continuous Cuts are possible with the C 100-31 without the need for time-consuming V-cuts. Here the special cutting device is set at right angles to the object to be cut (drive in from above) and the cutter driven closed. -
Page 38: Transport, Packaging And Storage
38 | Transport, packaging, and storage 6 Transport, packaging and storage Safety information CAUTION! Incorrect transport can cause damage! Improper transport can cause significant material damage. Therefore: » Proceed with caution when unloading the packages, and observe the symbols on the packaging. »... -
Page 39: Symbols On The Packaging
Transport, packaging, and storage | 39 Symbols on the packaging Caution, fragile ! Handle the package carefully - do not drop, throw, strike or tie up. This way up ! The package must be transported and stored strictly so that the arrows point upward. Do not roll or tilt. Disposal of packaging All packaging materials and disassembled parts (transportation protection) must be disposed of properly in accordance with applicable... -
Page 40: Installation And Commissioning
40 | Installation and commissioning 7 Installation and commissioning Safety information WARNING ! Danger of injury due to improper operation ! Improper operation can cause serious injury or material damage. Therefore, make absolutely sure to: » All operating steps are executed in keeping with the information in this operating manual. » All covers and protective devices are installed and in proper working order prior to starting work. -
Page 41: Checking
Installation and commissioning | 41 Checking Inspect the cutter devices for damage. If the cutting device is not in pristine condition, it must not be used! In this case, immediately contact your supplier. • Check the blades (damage) • Check the control handle including pushbutton (function) •... -
Page 42: Shutting Down (End Of Work)
42 | Installation and commissioning Shutting down (end of work) After work is over, the blade tips must be placed one above the other to prevent injury. The blades of the cutting device must not be completely closed, as otherwise tension will build up in the device. NOTE ! With combi tools, drive the spreader arms to within a few millimetres of each other in order to relieve the hydraulics. -
Page 43: Service
Service | 43 8 Service Safety information WARNING ! Risk of injury due to improperly performed maintenance work! Improper maintenance of the equipment can cause serious injury or material damage. Therefore, make absolutely sure to: » Only let qualified personnel carry out maintenance work. »... -
Page 44: Maintenance Schedule
44 | Service ATTENTION ! Prior to all maintenance work, the equipment must be cleaned of any dirt so that it does not get into the hydraulic system. The cleaning can be carried out using a conventional citrus cleaner. Maintenance schedule A precise maintenance plan with testing intervals, regulations and results can be found in the GUV –... -
Page 45: Malfunctions
Malfunctions | 45 9 Malfunctions Fault Possible cause Remedial measures Device does not reach full performance Control buttons not fully depressed Fully depress control buttons Equipment delivers no power or Pressure line (P) and return line Change round in accordance with the moves in the opposite direction to that (T) were transposed when hoses or repair instructions... -
Page 46: Decommissioning / Recycling
46 | Decommissioning / recycling 10 Decommissioning / Recycling After the end of the normal service life, the equipment must be professionally disposed of. Individual parts can, however, certainly be used again. The hydraulic oil must be completely drained and collected. Make sure that the hydraulic oil is disposed of separately! For disposal of all device components and packaging materials, the disposal conditions of the specific location apply. -
Page 47: Ec Declaration Of Conformity
EC Declaration of Conformity | 47 11 EC Declaration of Conformity... - Page 48 48 | Notes...
- Page 49 Notes | 49...
- Page 50 50 | Notes...
- Page 51 Notes | 51...
- Page 52 WEBER-HYDRAULIK GmbH Heilbronner Straße 30 Industriegebiet 3 + 4 74363 Güglingen / Germany 4460 Losenstein / Austria Telefon +49 (0) 7135/71-10270 Telefon +43 (0) 7255/6237-120 www.weber-rescue.com Telefax +49 (0) 7135/71-10396 Telefax +43 (0) 7255/6237-12461 info@weber-rescue.com info@weber-rescue.com...
Need help?
Do you have a question about the S 270-71 and is the answer not in the manual?
Questions and answers