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Weber Rescue Systems BC 250 MK2 Operating Instructions Manual

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Operating instructions
Specialised rescue appliances
TACTICAL
BC 250 MK2, BC 250 MK2 E-FORCE3, DOOR OPENER SETS, DO 140 MK2 E-FORCE3,
SPK 250 MK2, SPK 250 MK2 E-FORCE3, S25-20, S25-20 E-FORCE2, C120 MK2, C 120 MK2
E-FORCE3, C45-9, DO 120 (SET), DO 105 (SET), DPH 0705, EPH 0203
1060619
checked in accordance with
EN 13204 and NFPA 1936
www.weber-rescue.com

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Summary of Contents for Weber Rescue Systems BC 250 MK2

  • Page 1 Specialised rescue appliances TACTICAL BC 250 MK2, BC 250 MK2 E-FORCE3, DOOR OPENER SETS, DO 140 MK2 E-FORCE3, SPK 250 MK2, SPK 250 MK2 E-FORCE3, S25-20, S25-20 E-FORCE2, C120 MK2, C 120 MK2 E-FORCE3, C45-9, DO 120 (SET), DO 105 (SET), DPH 0705, EPH 0203...

  • Page 2: Table Of Contents

    2.7 Signage 3 Technical specifications 3.1 S 25-20 Cutter 3.2 C 45-9 Cutter, C120 3.3 BC 250 MK2 Concrete crusher 3.4 SPK 250 MK2 Expansion wedge 3.5 DO 140 MK2 E-FORCE3 Door opener 3.6 Door opener set DO 120 3.8 Operating conditions 3.7 Door opener set DO 105...
  • Page 3 TABLE OF CONTENTS | 3 5.4 Electricity supply for E-FORCE appliances 5.5 Operation 5.6 Spare parts 6 Possible uses 6.1 Safety instructions 6.2 Cutting hard metal (S25-20 / S25-20 E-FORCE2, C45-9) 6.3 Breaking open doors (DO 140 MK2 E-FORCE3, door opener sets) 6.4 Lifting loads (SPK 250 MK2, SPK 250 MK2 E-FORCE3) 6.5 Breaking concrete (SPK 250 MK2, SPK 250 MK2 E-FORCE3) 6.6 Follow-up cut (C 120 MK2, C120 MK2 E-FORCE3)

  • Page 4: General

    1 General 1.1 Information on the operating instructions These operating instructions provide important instructions on handling the hydraulic rescue equipment. To assure safety at the workplace, always observe all safety and handling instructions contained in this document. Furthermore, the local accident prevention regulations and general safety determinations applicable to the operation site of the equipment must also be observed.

  • Page 5: Explanation Of Symbols

    GENERAL | 5 1.2 Explanation of symbols Warnings In these operating instructions, warnings are identified by symbols. The individual warnings are introduced by signal words expressing the degree of danger. These warnings must be heeded to prevent accidents, injury and property damage. DANGER! …...

  • Page 6: Limitation Of Liability

    Tips and recommendations NOTE! …emphasises useful tips and information for efficient, trouble-free operation. Limitation of liability All information and instructions in these operating instructions were compiled under consideration of the applicable standards and regulations, the current state of technology and our long-standing knowledge and experience. The manufacturer assumes no liability for damages due to: •...

  • Page 7: Warranty Conditions

    GENERAL | 7 NOTE! Additional information, images and diagrams are available on our home page: www.weber-rescue.com. 1.5 Warranty conditions The warranty conditions can be found as a separate document in the sales documentation. 1.6 Customer service Our customer service is available to you for technical information. Germany Austria DEG Service Center...

  • Page 8: Safety

    Compact two-stage hand pump with SKS coupling for operating the DO 120 and DO 105 door opener and the C 45-9 cutter Concrete crushers BC 250 MK2, BC 250 MK2 E-FORCE3 • This appliance is used to break up and force open concrete slabs, e.g. after...
  • Page 9 SAFETY| 9 WARNING! Danger caused by improper use! Any use other than intended use and/or other type of use of these appliances can cause dangerous situations! Therefore, it is absolutely necessary to: » Only use the appliances for the intended uses described above. »...

  • Page 10: Operator Responsibility

    2.2 Operator responsibility In addition to the occupational safety information in these operating instructions, the safety, accident prevention and environmental prevention regulations applicable to the operation site of the appliance must also be observed. Thereby, the following applies in particular: •...

  • Page 11: Operating Personnel

    SAFETY | 11 2.3 Operating personnel The following qualifications for different areas of activity are specified in the operating instructions: • Instructed persons Have been instructed by the operator regarding the tasks they have been assigned and the possible dangers caused by improper actions. •...

  • Page 12: Personal Protective Equipment (Ppe)

    2.4 Personal protective equipment (PPE) To minimise danger for the operating personnel, wearing personal protective equipment (PPE) when handling the hydraulic rescue equipment is absolutely mandatory. As a matter of principle, always wear the following protective clothing for all work: Safety work clothing Only wear closely fitting work clothing with narrow sleeves and without projecting pieces while working.

  • Page 13: Particular Hazards

    SAFETY| 13 2.5 Particular hazards The dangers resulting from the risk assessment are presented in the following section. To minimize potential health hazards and prevent dangerous situations, the safety instructions listed below and the warning instructions in the following chapters of these Operating Instructions must be observed.
  • Page 14 Noise WARNING! Damage to hearing caused by noise The noise arising in the work area can cause serious damage to the hearing. Therefore: » Also wear ear defenders during any special kinds of work that cause noise! » Only wear the ear defenders while you are in the danger area. Hydraulic energy WARNING! Danger due to hydraulic energy!

  • Page 15: Conduct In Dangerous Situations And Accidents

    SAFETY| 15 WARNING! Danger due to concrete splinters Breaking up can cause concrete splinters to fly about, which can cause injuries. Therefore: » Wear appropriate protective clothing (e.g. a visor or safety goggles) while working » Do not remain in the working area if you are not involved in the task 2.6 Conduct in dangerous situations and accidents Preventive measures •...

  • Page 16: Signage

    Signage The following symbols and instruction panels are located on the appliances. They refer to the immediate environment in which they are displayed. Please note contents of operating manual. Do not use the designated appliance until you have read the operating manual from cover to cover.

  • Page 17: Technical Specifications

    NFPA-class. AC120D-19,3 AC120D-23,1 Id no. 1070758 1105034 1105035 * in acc. with EN 13204** weight ready to use 3.3 BC 250 MK2 Concrete crusher BC 250 MK2 BC 250 MK2 E-FORCE3 729 mm 890 mm Length 380 mm 380 mm...

  • Page 18: Spk 250 Mk2 Expansion Wedge

    SPK 250 MK2 Expansion wedge SPK 250 MK2 SPK 250 MK2 E-FORCE3 Length 610 mm 770 mm Width 150 mm 150 mm Height 115 mm 241 mm Weight ** 9,0 kg 12,9 mm Spreading distance 61 mm 61 mm Spreading force 248 KN 248 mm Nominal pressure...

  • Page 19: Door Opener Set Do 120

    TECHNICAL SPECIFICATIONS | 19 3.6 Door opener set DO 120 Door oopener DO 120 Türöffner DO 120 Gewicht Weight 7,1 kg 7,1 kg 7,1 kg Abmessungen Dimensions 164 X 116 X 278 mm 164 X 116 X 278 mm 164 X 116 X 278 mm Max.

  • Page 20: Door Opener Set Do 105

    3.7 Door opener set DO 105 Door opener DO 105 Weight 3,3 kg Max. Spreading force 40 kN (57 MPa - EPH0203) 49 kN (70 MPa - DPH0705) Stroke 105 mm Dimensions 141 X 127 X 225 mm ID no. 1099556 Handpump EPH 0203 Weight...

  • Page 21: Type Plate

    TECHNICAL SPECIFICATIONS | 21 The permissible temperature range for the appliances is between -20° and 60°. Reliable functions cannot be guaranteed beyond this range. 3.9 Type plate The type plate for all appliances is located on the bottom of the appliance body. It provides the serial number, production date, nominal pressure and appliance designation.

  • Page 22: Structure And Function

    4 Structure and function 4.1 S 25-20 Cutter Blade Safety cover Handle Appliance body Control handle Hose lines Coupler Short description The S 25-20 hydraulic cutter is a specially designed rescue appliance to cut metal bars, chain links, padlocks and armouring. It is used for natural disasters, building collapses and industrial accidents.

  • Page 23: Cutter C

    STRUCTURE AND FUNCTION | 23 4.2 Cutter C 45-9 Knife Device body/handle Hose line SKS coupling Brief description The C 45-9 is a single-action mini cutter for cutting pipes, grilles, pedals, headrests, etc. The small design and the coupling on a flexible 0.3m hose make it ideal for use in confined spaces. For operation a hand pump e.g.: DPH0705 is required.

  • Page 24: Bc 250 Mk2 Concrete Crusher

    Coupler Short description The BC 250 MK2 concrete crusher is suitable for the toughest applications following natural disasters, such as earthquakes and building collapse, and for applications following industrial accidents. Even the thickest chunks of concrete can be quickly broken to provide rapid access to survivors.

  • Page 25: Spk 250 Mk2 Expansion Wedge

    STRUCTURE AND FUNCTION | 25 4.4 SPK 250 MK2 Expansion wedge Expansion plates Safety cover Handle Appliance body Pushbutton Hose lines Coupler Short description The hydraulic expansion wedge is a specially designed rescue appliance to lift loads. It is used to rescue casualties who are trapped or shut in.

  • Page 26: Door Opener Sets

    4.5 Door Opener Sets Case Hydraulic door opener Hand pump High pressure hose Short description The door opener set is a set of tools that makes opening doors very easy. All tools are of high quality, easy to use and versatile. This set is a single-action system.

  • Page 27: Do 140 Mk2 E-Force3 Door Opener

    STRUCTURE AND FUNCTION | 27 4.6 DO 140 MK2 E-FORCE3 Door opener Lever claws Adjustable handle Appliance body Short description The battery-operated DO 140 MK2 E-FORCE3 hydraulic door opener is suitable for breaking doors open rapidly and effectively. Metal doors with multiple locks and safety doors pose no problem for this door opener either.

  • Page 28: Manual Pump

    4.7 Manual pump Coupling Handwheel Pump lever Transport lock Tank Tank cap Short description The hand pump is used, for example, to operate the single-acting door openers or the C 45-9 mini cutter. The respective device is connected to the hand pump via the SKS coupling and an extension hose.

  • Page 29: E-Force2 And E-Force3 Appliances

    STRUCTURE AND FUNCTION | 29 4.8 E-FORCE2 and E-FORCE3 appliances LED lights On/Off button Rocker switch Handle Battery Plastic housing Short description The new battery tools range meet the highest requirements thanks to the efficiency-improving drive with a longer runtime and a higher working speed. The 5.0 Ah battery (28 V Li-Ion) combined with the efficient drive guarantees a long period of use.

  • Page 30: Supply And Operation

    5. Supply and operation 5.1 Hydraulic supply Drive The battery-operated appliances are powered by a 28 V DC motor. When the appliance is switched on, the motor idles. Only when the rocker switch is operated does the motor start to run at a higher speed. Pump The hydraulic pressure is generated by a high pressure hydraulic pump (in the pump unit).

  • Page 31: Hydraulic Supply For Hose-Connected Appliances

    SUPPLY AND OPERATION| 31 5.2 Hydraulic supply for hose-connected appliances Units and pumps Only WEBER-HYDRAULIK units and hand pumps are permitted to be used to drive the appliances. Other manufacturers can only be used under certain circumstances. Therefore, get in touch with us and ask us before operating an appliance with an external unit! ATTENTION! Before using pumps and units from other manufacturers, it is essential that you contact WEBER-HYDRAULIK or an authorised dealer.
  • Page 32 » Every three years, or if a doubt is raised about safety or reliability, a function and load test must also be carried out (acc. to DGUV Prüfgrundsatz 305-002 or country-specific rules). » Replace hose lines every 10 years! The date (code letter or quarter and year) is specified on the hose bonding.

  • Page 33: Connection For Hose-Connected Appliances

    SUPPLY AND OPERATION| 33 5.3 Connection for hose-connected appliances SINGLE coupler The dust caps must be removed before coupling the two coupling parts (fig. 1). Then bring the coupling connector and the coupling sleeve together and turn gently into the bayonet catch (fig.
  • Page 34 Plug-in coupler (SKS) The dust caps must be removed before coupling the two coupling parts. Then grasp the coupling sleeve's bushing with one hand and hold the coupling connector (black) by the hexagonal bar with the other hand. Bring the two parts together and press the sleeve gently against the coupling connector until it locks in place.

  • Page 35: Electricity Supply For E-Force Appliances

    SUPPLY AND OPERATION| 35 5.4 Electricity supply for E-FORCE appliances Inserting the battery Connect the battery (1) to the rescue appliance (2). Push the battery in on the rails (3) provided until it locks in place. The appliance acknowledges that the battery has been inserted in the right direction with a short tone.

  • Page 36: Operation

    NOTE! Only the SINGLE coupler is described in the following section. Note that the switch lever must always be moved to the 0 position first when coupling SKS couplers! 5.5 Operation Operating the control handle (hose-connected appliances) The appliance can be operated using the pushbutton on the control handle. Pressing it harder or less hard adjusts the shear blade's movement speed exactly.
  • Page 37 SUPPLY AND OPERATION| 37 Using E-FORCE appliances To start the battery-operated appliance, press the on/off switch. The switch is illuminated white, the LEDs start to light up, and the motor idles. In this state, if the appliance is not operated using the rocker switch on the control handle, it switches off automatically after 30 seconds and must then be restarted.
  • Page 38 Door opener sets, hand pump operation The door opener sets and its hand pumps are single-acting appliances. The hand pump is used to establish the hydraulic pressure in the cylinder so that it extends. If it is to be retracted again, open the hand wheel on the hand pump.

  • Page 39: Spare Parts

    SUPPLY AND OPERATION| 39 5.6 Spare parts Replacing the cutting blades (S 25-20) NOTE! The cutting blades must not be re-sharpened. We only com mend cleaning if they are contaminated. Procedure: The relevant Allen screw must be removed completely to replace the triangular cutting blades.
  • Page 40 Replacing the tips (BC 250) NOTE! The crusher tips must not be re-sharpened. We only recommend cleaning if they are contaminated. Procedure: If the tips on the concrete crusher are worn, they can be replaced with new tips quickly and easily. To replace them, open the appliance's crusher arms completely and use a punch and a hammer to knock them out of the arm...

  • Page 41: Possible Uses

    SUPPLY AND OPERATION| 41 6 Possible uses 6.1 Safety instructions WARNING! Never reach between moving parts! WARNING! Tensioned parts can break off or be ejected at any time when working with the appliances and cause injuries to people. Therefore, people not involved in the work must maintain a sufficient safety distance or may only remain in the hazard zone for as long as necessary.

  • Page 42: Breaking Open Doors (Do 140 Mk2 E-Force3, Door Opener Sets)

    CAUTION! Do not cut through parts with open ends as this creates a risk of people being injured by parts flying off. ATTENTION! The cutting blade can become damaged when cutting high-strength elements. If this happens, rotate or replace the blade before the next cutting procedure.
  • Page 43 POSSIBLE USES | 43 Breaking open a lock: Option 1 is to break open the lock. To do this, the door opening cylinder is pushed in or hammered in with the claw and foot between the doors and the door frame (about one hand width above or below the lock).

  • Page 44: Lifting Loads (Spk 250 Mk2, Spk 250 Mk2 E-Force3)

    6.4 Lifting loads (SPK 250 MK2, SPK 250 MK2 E-FORCE3) The two plates on the expansion wedge can be used to lift moving loads and to create a gap. This function is mainly used on concrete slabs to create a gap that is large enough to insert lifting cushions.

  • Page 45: Battery And Charger

    POSSIBLE USES | 45 7 Battery and charger 7.1 Charger technical specifications Technical specifications MCLi charger Voltage range 28 V Fast charge charging current 3.5 A Charging time Around 1 h Weight without mains cable 700 g Input voltage ID no. 220/240 V AC 50/60Hz (Europe) 1054097 240 V AC (Australia)
  • Page 46 WARNING! Important safety instructions concerning the battery and the charger. » The charger cannot be used to charge non-rechargeable batteries. » Do not store batteries together with metal items (risk of short circuit). » Metal parts must not get into the battery insertion slot on the chargers (risk of short circuit).

  • Page 47: Intended Use

    BATTERY AND CHARGER | 47 7.3 Intended use This charger charges the 28 V Li-Ion battery that was supplied with the battery-operated appliance for the M28/V28 system. This appliance may only be used as specified and intended. 7.4 Mains connection Only connect to single-phase alternating current and only to the mains voltage specified on the rating plate.

  • Page 48: Charging Process

    7.6 Charging process After the battery is inserted into the charger's insertion slot, it is charged automatically (the red LED illuminates continuously). If the battery is too hot or too cold when it is inserted into the charger (red LED flashes), the charging process begins automatically as soon as the battery has reached the correct charging temperature (0°C - 65°C).

  • Page 49: Maintenance

    BATTERY AND CHARGER | 49 7.7 Maintenance If the mains connection line is damaged, it must be replaced by a customer service location. Only use approved accessories and approved spare parts. If a replacement description is not provided for a component, have it replaced by an authorised customer service location. 7.8 Charging cycles Information Explanation...

  • Page 50: Transport, Packaging And Storage

    8 Transport, packaging and storage 8.1 Safety instructions CAUTION! Damage due to improper transport! Improper transport can cause considerable property damage. Therefore: » When unloading the packaged pieces, proceed with caution and pay attention to the symbols on the packaging. »...

  • Page 51: Symbols On The Packaging

    TRANSPORT, PACKAGING AND STORAGE | 51 8.3 Symbols on the packaging Caution - fragile! Handle the package carefully, do not drop it, throw it, hit it or tie it down. Facing upwards! The package must always be transported and stored with the arrows pointing upwards.

  • Page 52: Installation And Commissioning

    9 Installation and commissioning 9.1 Safety instructions WARNING! Danger of injury due to improper operation! Improper operation can cause severe injury or property damage. Therefore, it is absolutely necessary to: » Carry out all work steps according to the information in these operating instructions.

  • Page 53: Installation

    INSTALLATION AND COMMISSIONING | 53 C 45-9 • Checking the blades (damage) • Check hose and coupling (tightness, damage, contamination) BC 250 MK2 / BC 250 MK2 E-FORCE3: • Check the piston rod (damage) • Check the rocker switch (function) •...

  • Page 54: Shutdown (End Of Work)

    Once work has finished, the cylinder's piston rod must be retracted up to a few millimetres in order to relieve the appliance's hydraulic pressure. BC 250 MK2 / BC 250 MK2 E-FORCE3: Once work has finished, the spreader arms must remain slightly open in order to relieve the appliance's hydraulic pressure.

  • Page 55: Maintenance

    INSTALLATION AND COMMISSIONING | 55 10 Maintenance 10.1 Safety instructions WARNING! Danger of injury due to defective maintenance work. Improper operation of the appliance can cause severe injury or property damage. Therefore, it is absolutely necessary to: » Have all maintenance work carried out by trained specialists. »...

  • Page 56: Maintenance Schedule

    ATTENTION! Prior to all maintenance work, the appliance must be cleaned of any dirt so that it does not get into the hydraulic system. The cleaning can be carried out using a conventional cleaner. • The appliance must be dried after being operated in damp conditions •...

  • Page 57: Decommissioning / Recycling

    MAINTENANCE | 57 11 Decommissioning / recycling After its operating life has expired, dispose of the appliance properly. However, individual parts can be reused. The hydraulic oil must be drained completely and caught. Note that hydraulic oil must be disposed of separately! The local disposal requirements are applicable to disposal of all equipment parts and packaging materials.

  • Page 58: Ec Declaration Of Conformity

    RZ 1-910 E-FORCE(2/3), RZ 1-1095 E-FORCE(2/3), RZT 2-1170 E-FORCE(2/3), RZT 2-1360 E-FORCE(2/3), RZT 2-1500 E-FORCE(2/3) SPECIAL TOOLS BC 250 MK2 E-FORCE3, SPK 250 MK2 E-FORCE3, DO 140 MK2 E-FORCE3, C 120 MK2 E-FORCE3 POWERSUPPLY Battery 3,0 Ah, Battery 5,0 Ah Battery charger’s...
  • Page 59 RZT 2-600 (RC7), RZT 2-775, RZT 2-1170,RZT 2-1500, RZT 2-1250 XL, RZT 2-1500 XL, RZT 3-1310 XL SPECIAL TOOLS BC 250 MK2, C 45-9, SPK 250 MK2, DO 105, DO 120, DO 140 MK2, SBH 15-255, C120 MK2, HANDVARIO RIT TOOL, MSE 15-255, SPS 270 POWER-UNITS E/V 50..., E/V 70..., E/V 400 (S)..., V 400 ECO,...
  • Page 60 WEBER-HYDRAULIK GMBH Heilbronner Straße 30 Emil Weber Platz 1 74363 Güglingen, Germany 4460 Losenstein, Austria Phone +49 7135 71-10270 Phone +43 7255 6237-120 +49 7135 71-10396 +43 7255 6237-12461 www.weber-rescue.com...

This manual is also suitable for:

Bc 250 mk2 e-force3Do 140 mk2 e-force3Spk 250 mk2Spk 250 mk2 e-force3S25-20S25-20 e-force2 ... Show all

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