Weber Rescue Systems S 50 Operating Instructions Manual
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Weber Rescue Systems S 50 Operating Instructions Manual

Hydraulic rescue equipment
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Operating instructions
Hydraulic rescue equipment
CUTTERS
COMBI TOOLS
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT,
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS480 MK2, SPS 270 H,
HANDVARIO RIT, RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE,
RSX 200-107, RSU 180 PLUS, RSU 210 PLUS,
RSC 170, RSC 170 PLUS, RSC 190, RSC 190 PLUS, RSC 200, RSC F7
8142610
www.weber-rescue.com

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Summary of Contents for Weber Rescue Systems S 50

  • Page 1 CUTTERS COMBI TOOLS S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT, SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS480 MK2, SPS 270 H, HANDVARIO RIT, RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE,...

  • Page 2: Table Of Contents

    Content 1. General 1.1 Information on the operating instructions 1.2 Explanation of symbols 1.3 Limitation of liability 1.4 Copyright 1.5 Warranty provisions 1.6 Customer Service 2. Safety 2.1 Intended use 2.2 Operator responsibility 2.3 Operating personnel 2.4 Personal protective equipment 2.5 Particular hazards 2.6 Safety devices 2.7 How to respond in the event of danger or accidents...
  • Page 3 CONTENT | 3 5. Possible applications 5.1 Safety information 5.2 Cutting 5.3 Spreading (combi tools) 5.4 Pulling (combi tools) 5.5 Crushing (combi tools) 5.6 Lifting (combi tools) 5.7 Continuous Cuts (C 100-31) 5.8 Lifting (combi tools) 6. Transport, packaging and storage 6.1 Safety instructions 6.2 Transport inspection 6.3 Symbols on the packaging...

  • Page 4: General

    1. General 1.1 Information on the operating instructions These operating instructions provide important information on using SMART-FORCE appliances. To assure safety at the workplace, always observe all safety and handling instructions contained in this document. Furthermore, the local accident prevention regulations and general safety determinations applicable to the operation site of the equipment must also be observed.

  • Page 5: Explanation Of Symbols

    GENERAL | 5 1.2 Explanation of symbols Warnings In these operating instructions, warnings are identified by symbols. The individual warnings are introduced by signal words expressing the degree of danger. These warnings must be heeded to prevent accidents, injury and property damage. DANGER! …...

  • Page 6: Limitation Of Liability

    Tips and recommendations NOTE! …emphasises useful tips and information for efficient, trouble-free operation. 1.3 Limitation of liability All information and instructions in these operating instructions were compiled under consideration of the applicable standards and regulations, the current state of technology and our long-standing knowledge and experience.

  • Page 7: Warranty Provisions

    GENERAL | 7 NOTE! Additional information, images and diagrams are available on our home page: www.weber-rescue.com. 1.5 Warranty provisions The warranty provisions are included with the sales documentation as a separate document. 1.6 Customer Service Our Customer Service would be happy to provide you with technical information. Germany Austria Service Center, Losenstein...

  • Page 8: Safety

    All battery tools are designed as one-man appliances and are therefore to be operated by only one person. Cutters S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT, RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE, RSX 200-107, RSU 180 PLUS, RSU 210 PLUS, RSC 170, RSC 170 PLUS, RSC 190, RSC 190 PLUS, RSC 200, RSC F7 •...
  • Page 9 SAFETY | 9 Combi tools SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 480 MK2, SPS 270 H, HANDVARIO RIT • All combi tools are designed as one-man devices and therefore may be operated by one person only. •...

  • Page 10: Operator Responsibility

    2.2 Operator responsibility In addition to the occupational safety information in these operating instructions, the safety, accident prevention and environmental prevention regulations applicable to the operation site of the appliance must also be observed. Thereby, the following applies in particular: •...

  • Page 11: Operating Personnel

    SAFETY | 11 2.3 Operating personnel The following qualifications for different areas of activity are specified in the operating instructions: • Instructed persons Have been instructed by the operator regarding the tasks they have been assigned and the possible dangers caused by improper actions. •...

  • Page 12: Personal Protective Equipment

    2.4 Personal protective equipment To minimise danger for the operating personnel, wearing personal protective equipment (PPE) when handling the hydraulic rescue equipment is absolutely mandatory. As a matter of principle, always wear the following protective clothing for all work: Safety work clothing Only wear closely fitting work clothing with narrow sleeves and without projecting pieces while working.

  • Page 13: Particular Hazards

    SAFETY | 13 2.5 Particular hazards The dangers resulting from the risk assessment are presented in the following section. To minimize potential health hazards and prevent dangerous situations, the safety instructions listed below and the warning instructions in the following chapters of these Operating Instructions must be observed.
  • Page 14 Noise WARNING! Noise can damage hearing! The noise occurring in the work area can cause severe hearing damage. Therefore: » You should also wear ear protectors when carrying out certain noise-producing tasks. » Do not stay in the hazardous area longer than necessary. Hydraulic power WARNING! Hydraulic power hazard!

  • Page 15: Safety Devices

    TECHNICAL SPECIFICATIONS | 15 2.6 Safety devices Safety valve for SKS couplings If the return line is not correctly coupled such that the oil cannot return then a safety valve integrated into the control handle actuates in order to protect the equipment and the operator.

  • Page 16: How To Respond In The Event Of Danger Or Accidents

    How to respond in the event of danger or accidents Preventative measures • Always be prepared for accidents • Keep first aid equipment (first-aid box, blankets etc.) at hand • Familiarise personnel with accident alarms, first-aid gear and emergency equipment •...

  • Page 17: Signage

    TECHNICAL SPECIFICATIONS | 17 Signage The equipment bears the following symbols and instructional signs. They refer to the immediate vicinity in which they are affixed. Comply with the operating manual Do not use the marked equipment until you have read the operating manual.

  • Page 18: Technical Data

    3 Technical data 3.1 Cutters S 140-26 LIGHT RSX 105 RSX 160 RSX 165-65 RSX 175-105 RSX 185 ALL NINE RSX 105 S 140-26 LIGHT RSX 160 RSX 165-65 RSX 175 RSX 185 ALL NINE Length 575 mm 642 mm 718 mm 711 mm 819 mm...
  • Page 19 TECHNICAL SPECIFICATIONS | 19 RSU 180 PLUS RSX 180-80 RSX 200-107 RSU 210 PLUS RSX 180-80 RSU 180 PLUS RSX 200-107 RSU 210 PLUS 740 mm 737 mm 833 mm 833 mm Length 232 mm 236 mm 265 mm 260 mm Width Hight 206 mm...
  • Page 20 C 100-31 S 50 S 33-14 S 220-54 S 270 C 100-31 S 50 S 33-14 S 220-54 S 270 585 mm 362 mm 388 mm 728 mm 765 mm Length 205mm 138 mm 71 mm 236 mm 236 mm...
  • Page 21 TECHNICAL SPECIFICATIONS | 21 RSC 170 RSC 170 PLUS RSC 190 RSC 190 PLUS RSC 200 RSC F7 RSC 170 RSC 170 PLUS RSC 190 RSC 190 PLUS RSC 200 RSC F7 Length 727 mm 732 mm 758 mm 758 mm 827 mm 886 mm Width...

  • Page 22: Combi Tools

    3.2 Combi tools SPS 270 MK2 SPS 360 MK2 SPS 480 MK2 SPS 400 MK2 SPS 370 MK2 SPS 270 MK2 SPS 360 MK2 SPS 370 MK2 SPS 400 MK2 SPS 480 MK2 Length 649 mm 765 mm 771 mm 827 mm 899 mm Width...
  • Page 23 TECHNICAL SPECIFICATIONS | 23 HANDVARIO RIT SPS 270 H SPS 270 H HANDVARIO RIT Length 682 mm 695 mm Width 192 mm 192 mm Hight 161 mm 161 mm Weight 9,8 kg 11,1 kg Opening width 270 mm 215 mm Pulling path 380 mm 320 mm...
  • Page 24 PLUS shear blade PLUS shear without insert blade insert PLUS shear blade with insert PLUS shear blade inserts in case Shear blades Shear blades RSC 170 PLUS RSC 190 PLUS ID no. ID no. RSC 170 PLUS RSC 190 PLUS Shear blades without inserts Shear blades without inserts 1099757...

  • Page 25: Operating Conditions

    OPERATING CONDITIONS | 25 Operating conditions The permissible operating temperature range for the cutters lies between -20° C and +55° C. Reliable functioning of the equipment cannot be guaranteed outside this range. Underwater operation The cutters (exception: SPS 270 H) can also be used under water. Do not exceed the maximum submersion depth of 40 metres with this.

  • Page 26: Structure And Function

    4 Structure and function 4.1 Overview Blades Protective cover Handle Pushbutton Body Control handle Hoses Coupling Brief description Hydraulic cutters are specially designed rescue equipment for cutting bodywork parts. They are used for rescuing trapped or enclosed accident victims. Driven by a hydraulic power unit it is possible to cut door and roof pillars, posts and sills etc. with the cutters.

  • Page 27: Hydraulic Supply

    STRUCTURE AND FUNCTION | 27 Hydraulic supply Power units and pumps Only WEBER-HYDRAULIK power units and hand pumps may be used to drive the cutters. Equipment from other manufacturers can only be used under certain conditions. Therefore always consult with us before operating a device with a power unit from another manufacturer! ATTENTION ! Before using pumps and power units from other manufacturers always...
  • Page 28 » Every three years, or in the event of doubts about the safety or reliability, carry out an additional functional and load test (as per DGUV 305-002 or specific national directive). » Replace hoses every 10 years! The date (code letters or quarter/year) is specified on the hose bonding.

  • Page 29: Equipment Connections

    STRUCTURE AND FUNCTION | 29 Equipment connections SINGLE coupling Connecting: Remove the protective cap from the coupling male and the coupling female (Fig. 1). Conflate SINGLE coupling male and female in the bayonet catch (Fig. 2). Hold coupling female on the black slew ring and turn clockwise until the coupling snaps in (Fig. 3). Put protective caps together (Fig.
  • Page 30 Plug-in coupling (SKS) Before coupling the two coupling parts together, the dust protection caps must be removed. Then grasp the sleeve of the coupling socket with one hand and hold the coupling plug by the hexagon with the other hand. Bring the two parts together and press the sleeve against the coupling plug with slight pressure until it engages.

  • Page 31: Use Of The Control Handle

    STRUCTURE AND FUNCTION | 31 NOTE! In the following, only the SINGLE coupling will be discussed. Please note that when coupling SKS couplings, the shift lever must always be moved to the 0 position first! Use of the control handle The cutter can be operated by the pushbutton on the control handle.

  • Page 32: Replacing The Spreader Tips

    4.6 Replacing the spreader tips The spreader tips of the SPS 370 MK2, SPS 400 MK2 und SPS 480 are secured with captive collar studs in the spreader arms. To replace them, the studs must be pushed out. After the tips have been replaced, the collar studs can be pushed back through.

  • Page 33: Replacing Blade Inserts (Plus)

    REPLACING BLADE INSERTS (PLUS)| 33 4.7 Replacing blade inserts (PLUS) During a change of blades, the shear is fixed in place. Any slipping should be avoided. Changing the blade requires a soft-face hammer, the tensioning pins supplied, the punch and the blade inserts themselves.
  • Page 34 If the blade insert cannot be inserted by hand, it is advisable to use lubricant and a soft-face hammer. (see Fig. 4 - Inserting the new blade insert) After the new blade insert has been fully inserted, the shears are turned and the tensioning pin is driven in again from the rear.

  • Page 35: Possible Applications

    POSSIBLE APPLICATIONS| 35 5 Possible applications Safety information WARNING ! Never reach between the cutter arms! WARNING ! During all work with the cutters, parts which are tensioned can break off or be blown off and thus endanger personnel. Uninvolved parties must therefore remain a safe distance away or stay in the danger zone only as long as necessary.
  • Page 36 Also, the tips of the blades must not be more than 5 mm (3 mm for S 50) apart during the cutting process. If this value is exceeded, the cutting process must be stopped and then started again.

  • Page 37: Spreading (Combi Tools)

    POSSIBLE APPLICATIONS| 37 Spreading (combi tools) The spreading function‘s uses include opening doors, lifting vehicles and other movable loads, pushing vehicle parts away, and squashing tubes and beams. For this, the vehicle must be stably stabilized and supported. To prevent any sliding during spreading, the arms and tips are fluted inside and out. Whenever possible, the tips should be used only to enlarge a gap, because repositioning the spreader prevents slipping.
  • Page 38 ATTENTION ! It is necessary to ensure that the lock has latched into the bracket securely. ATTENTION ! Store the pulling chains with the chain locks fitted approx. 10 - 20 cm from the end. Check the chains before each use. Check that the weight does not load the point of the hook but rather lies in the middle of the hook.

  • Page 39: Crushing (Combi Tools)

    POSSIBLE APPLICATIONS| 39 Crushing (combi tools) Pipes and other hollow profiles are crushed by closing the spreader arms. With combi devices, however, crushing is only to be performed in the tip area. ATTENTION ! Material to be crushed can suddenly jump away. Do not remain in the work area of the spreading and combi devices! Lifting (combi tools) Spreaders, combi tools and rescue cylinders can be used to lift vehicles or other moving loads on...

  • Page 40: Continuous Cuts (C 100-31)

    5.7 Continuous Cuts (C 100-31) Continuous Cuts are possible with the C 100-31 without the need for time-consuming V-cuts. Here the special cutting device is set at right angles to the object to be cut (drive in from above) and the cutter driven closed. It is necessary to ensure that the cut-out piece falls from the ejection aperture.

  • Page 41: Transport, Packaging And Storage

    TRANSPORT, VERPACKUNG UND LAGERUNG | 41 6 Transport, packaging and storage 6.1 Safety instructions CAUTION! Damage due to incorrect transport! Improper transport can result in considerable material damage. considerable amount. Therefore:: » When unloading the packages, proceed carefully and observe the symbols on the packaging.

  • Page 42: Symbols On The Packaging

    Symbols on the packaging Caution, fragile ! Handle the package carefully - do not drop, throw, strike or tie up. This way up ! The package must be transported and stored strictly so that the arrows point upward. Do not roll or tilt. Disposal of packaging All packaging materials and disassembled parts (transportation protection) must be disposed of properly in accordance with applicable...

  • Page 43: Installation And Commissioning

    INSTALLATION AND COMMISSIONING | 43 7 Installation and commissioning Safety information WARNING ! Danger of injury due to improper operation ! Improper operation can cause serious injury or material damage. Therefore, make absolutely sure to: » All operating steps are executed in keeping with the information in this operating manual.

  • Page 44: Checking

    Checking Inspect the cutter devices for damage. If the cutting device is not in pristine condition, it must not be used! In this case, immediately contact your supplier. • Check the blades (damage) • Check the control handle including pushbutton (function) •...

  • Page 45: Shutting Down (End Of Work)

    SHUTTING DOWN | 45 7.4 Shutting down (end of work) After work is over, the blade tips must be placed one above the other to prevent injury. The blades of the cutting device must not be completely closed, as otherwise tension will build up in the device.

  • Page 46: Maintenance

    8 Maintenance 8.1 Safety instructions WARNING! Danger of injury due to defective maintenance work! Improper operation of the appliance can cause severe injury or property damage. Therefore, it is absolutely necessary to: » Have all maintenance work carried out by trained specialists. »...

  • Page 47: Maintenance After Operation In Humidity

    MAINTAINANCE| 47 ATTENTION! Prior to all maintenance work, the equipment must be cleaned of any dirt so that it does not get into the hydraulic system. Cleaning can be carried out using a conventional cleaner. 8.3 Maintenance after operation in humidity •...

  • Page 48: Malfunctions

    9 Malfunctions Fault Possible cause Remedial measures Device does not reach full performance Control buttons not fully depressed Fully depress control buttons Equipment delivers no power or Pressure line (P) and return line Change round in accordance with the moves in the opposite direction to that (T) were transposed when hoses or repair instructions commanded...

  • Page 49: Decommissioning / Recycling

    MALFUNKTIONS| 49 10 Decommissioning / Recycling After the end of the normal service life, the equipment must be professionally disposed of. Individual parts can, however, certainly be used again. The hydraulic oil must be completely drained and collected. Make sure that the hydraulic oil is disposed of separately! For disposal of all device components and packaging materials, the disposal conditions of the specific location apply.

  • Page 50: Ec Declaration Of Conformity

    SP 53 BS, SP 60, SP 64 BS, SP 80, SP 84 BS CUTTERS/COMBI-TOOLS S 25-20, S 33-14, S 50 (-14), S 140-26 (LIGHT), S 220-54, S 270-71, C 100-31, RS 130-49, RS 170-105, RSU 180 PLUS, RSU 210 PLUS,...

  • Page 51: Notes

    EC DECLARATION OF CONFORMITY| 51 12 Notes...
  • Page 52 WEBER-HYDRAULIK GMBH Heilbronner Straße 30 Emil Weber Platz 1 74363 Güglingen, Germany 4460 Losenstein, Austria Phone +49 7135 71-10270 Phone +43 7255 6237-120 +49 7135 71-10396 +43 7255 6237-12461 www.weber-rescue.com...

This manual is also suitable for:

S 220-54S 270C 100-31S 33-14S 140-26 lightRsx 105 ... Show all

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