Balcrank PREMIUM EV Series Operation, Installation, Maintenance And Repair Manual
Extra volume transfer diesel reels
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Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
PREMIUM
MAINTENANCE AND REPAIR GUIDE
SERVICE BULLETIN SB2019
DIESEL REELS
™
EV SERIES
EXTRA VOLUME TRANSFER
Models: 2310-014
2310-015
2310-016
2310-017
See pages 1 and 3 for
Technical Data.
OPERATION, INSTALLATION,
Rev A 04/09
®
(Bare Reel)
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Table of Contents
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Summary of Contents for Balcrank PREMIUM EV Series
- Page 1 SERVICE BULLETIN SB2019 Rev A 04/09 ® PREMIUM DIESEL REELS ™ EV SERIES EXTRA VOLUME TRANSFER Models: 2310-014 2310-015 2310-016 2310-017 (Bare Reel) See pages 1 and 3 for Technical Data. Thoroughly read and understand this manual before installing, operating or servicing this equipment. OPERATION, INSTALLATION, MAINTENANCE AND REPAIR GUIDE...
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Page 2: General Safety Information
General Safety Thoroughly read and understand this manual before installing, operating or servicing this equipment. CAUTION IMPORTANT USE EXTREME CARE WHEN Because this Hose Reel can be HANDLING THE POWER SPRING! incorporated into a pressurized The spring is ALWAYS under great tension and systems, the following safety precautions should be could be propelled from the case with enough observed. -
Page 3: Table Of Contents
Table of Contents General Safety Information......2 Installation ..........5-8 Model Numbers & Notes ....... 3 Maintenance ..........9-12 Product Descriptions ........4 Troubleshooting Guide .........12 Technical Data ..........4 Parts Listings .......... 13-14 Dimensions and Mounting Diagram ....4 Notes ............15 Warranty ............16 Model Numbers... -
Page 4: Product Descriptions
Product Description The Heavy Duty Premium EV Series diesel hose reel is designed for service where longer capacities and larger volumes of deliveries are required. The swivel is balanced with equalized pressure on both 3/4” & 1” npt internal sides of the seals to eliminate Diesel Reel inlet undue unbalanced friction. - Page 5 Fittings: Item Description Male Connector 3/8 tubing x 3/8 npt Pipe Nipple 3/8 npt x 6” long Bushing 3/4 npt x 3/8 npt Male Branch Tee 3/8 tubing x 1/4 npt Union 3/8 tubing x 3/8 tubing Male Elbow 3/8 tubing x 1/4 npt 90 Deg.
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Page 6: Installation
5. Connect supply line to the inlet of hose reel. A pressure relief kit is recommended on (see figure 5). all Balcrank supply systems. The lack of installing this kit will void all product 6. Install the hose stop and dispensing valve. - Page 7 Installation 4. Before installing the hose, secure spool from accidental rotation by placing a clamp on the spool. See figure 7 for Installing a Service Hose on a Bare Reel: proper placement of clamp. This will keep the spool from rotating while install- WARNING ing the hose.
- Page 8 Installation Adjusting the Outlet Arm Position: Increasing Power Spring Tension: 1. Pull the hose out fully and engage the CAUTION stop pawl. Before removal of the roller outlet assembly and 2. Be sure the system pressure has been the top tie bracket, the power spring tension relieved, follow the pressure relief pro should be removed and the uprights should be secured against accidental separation.
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Page 9: Maintenance
Maintenance Replacing the Swivel: Replacing Service Hose: 1. Be sure the pressure supply has been 1. Be sure the pressure supply has been relieved when replacing the swivel. relieved when replacing the service hose. Follow the pressure relief procedures Follow the pressure relief procedures below. - Page 10 Maintenance WARNING USE EXTREME CAUTION WHEN HANDLING Replacing Power Spring: THE POWER SPRING! The spring is ALWAYS under great tension and could be propelled from 1. Be sure the pressure supply has been the case with enough force to cause serious relieved.
- Page 11 Replacing Power Spring “continued”: 12. Twist the complete spring case assem bly to the left or right, making sure that the power spring is centered and has engaged the spring center plates (26). 13. Align upright assembly (15) with base (40) and top tie bar (19).
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Page 12: Troubleshooting Guide
(38), spring (37) and snap ring (39). Doing so may cause damage to reel and/or Once this has been done the complete personal injury. Always use genuine Balcrank assembly can be removed. replacement parts. 3. Item (36) bronze bearing will need to be knocked out of the upright (41), using a NOTE: Number with “*”... -
Page 15: Notes
NOTES... -
Page 16: Warranty
All Balcrank equipment sold by authorized Balcrank distributors is warranted to their original customer to be free from defects in materials and workmanship for a period of one year from the date of sale to that customer. Selected Balcrank equipment carries warranty terms for a more extended period as defined in the Balcrank Lubrication Equipment &...