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Balcrank Premium EV Series Operation, Installation, Maintenance And Repair Manual

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Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
PREMIUM
EV SERIES
EXTRA VOLUME TRANSFER
Models:
See pages 1 and 3 for Hose Reel
Model Numbers and Technical Data.
OPERATION, INSTALLATION,
MAINTENANCE AND REPAIR GUIDE
SERVICE BULLETIN SB2004
Rev. E 9/03
REELS
®

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Summary of Contents for Balcrank Premium EV Series

  • Page 1 SERVICE BULLETIN SB2004 Rev. E 9/03 ® PREMIUM REELS ™ EV SERIES EXTRA VOLUME TRANSFER Models: See pages 1 and 3 for Hose Reel Model Numbers and Technical Data. Thoroughly read and understand this manual before installing, operating or servicing this equipment. OPERATION, INSTALLATION, MAINTENANCE AND REPAIR GUIDE...
  • Page 2 General Safety Thoroughly read and understand this manual before installing, operating or servicing this equipment. IMPORTANT CAUTION USE EXTREME CARE WHEN Because this Hose Reel can be HANDLING THE POWER SPRING! incorporated into a pressurized systems, the following safety The spring is ALWAYS under great tension and could be propelled from the case with enough precautions should be observed.
  • Page 3 Table of Contents General Safety Information ......2 Installation ..........5-8 Model Numbers ..........3 Maintenance..........9-12 Product Descriptions ........4 Troubleshooting Guide .........12 Technical Data ..........4 Parts Listings.......... 13-14 Dimensions and Mounting Diagram ....4 Notes ............15 Warranty ............16 Model Numbers Type of Model...
  • Page 5 Fittings: Item Description Male Connector 3/8 tubing x 3/8 npt Pipe Nipple 3/8 npt x 6” long Bushing 3/4 npt x 3/8 npt Male Branch Tee 3/8 tubing x 1/4 npt Union 3/8 tubing x 3/8 tubing Male Elbow 3/8 tubing x 1/4 npt 90 Deg.
  • Page 6 Note: A pressure relief kit is recommended on all Balcrank supply systems. The lack of installing this kit will void all product warranties if system fails because of thermal expansion.
  • Page 7 1/2” I.D X 40 FT. 1/2” I.D X 50 FT. 1/2” I.D X 60 FT. 3/4” I.D X 40 FT. 3/4” I.D X 50 FT. 3/4” I.D X 60 FT. 1” I.D X 40 FT. 1” I.D X 50 FT.
  • Page 8 WARNING Pressure Relief Procedure: Follow this procedure before maintaining and/or repairing your Premium Hose Reel and/or any part of system. 1) Disconnect the air to the pump. 2) Point dispensing valve away from yourself and others. 3) Open dispensing valve until pressure is relieved.
  • Page 9 WARNING Pressure Relief Procedure: Follow this procedure before maintaining and/or repairing your Premium Hose Reel and/or any part of system. 1) Disconnect the air to the pump. 2) Point dispensing valve away from yourself and others. 3) Open dispensing valve until pressure is relieved.
  • Page 10 WARNING Pressure Relief Procedure: Follow this procedure before maintaining and/or repairing your Premium Hose Reel and/or any part of system. 1) Disconnect the air to the pump. 2) Point dispensing valve away from yourself and others. 3) Open dispensing valve until pressure is relieved.
  • Page 12 Doing so may cause spring (37) and snap ring (39). Once this damage to reel and/or personal injury. has been done the complete assembly can Always use genuine Balcrank replacement be removed. parts. 3. Item (36) bronze bearing will need to be NOTE: Number with “*”...
  • Page 15 NOTES...
  • Page 16 Warranty Service ® Claim number (WSC#) clearly marked on the outside of the carton. Balcrank’s sole responsibility is for defects in material and workmanship, and Buyer’s sole and exclusive remedy hereunder, shall be limited to repair or replacement of the defective part or equipment.