Page 1
DIGITAL COLOR PRINTER UP-D6300 UP-D6400 UP-D6500 AUTO CARD STACKER UPA-6002 AUTO CARD FEEDER UPA-6003 SERVICE MANUAL Vol. 2 (1st Edition)
Page 3
MANUAL STRUCTURE Purpose of this manual This manual is the Service Manual Vol.2 of the digital color printer UP-D6300/D6400/ D6500, auto card stacker UPA-6002 and auto card feeder UPA-6003. This manual contains the semiconductor pin assignments, spare parts, block diagram, circuit diagrams and mounted circuit boards.
Page 9
SCSI LINE 2 SCSI LINE 9 OUTPUTS INPUTS SCSI LINE 3 SCSI LINE 8 SCSI LINE 7 SCSI LINE 4 2.85V SUPPLY SCSI LINE 5 SCSI LINE 6 (PUSH - PULL) (PUSH - PULL) 2.85V DD 1 DD 1 GENERATOR UP-D6300 (J,UC,CE)
Page 10
( V1_V2 ) / 256 x 255 + V2 TEMPERATURE PROTECTION ADDRESS SELECT 11, 14 A IN DRIVE A OUT INPUT LOGIC CH 2 CH 2 ( CH 2 ) B IN DRIVE B OUT ; LOW LEVEL ; HIGH LEVEL ; DON'T CARE UP-D6300 (J,UC,CE)
Page 12
A to B SN74HC08ANS (TI)FLAT PACKAGE HI-Z SN74HC08ANS-E05 : LOW LEVEL : HIGH LEVEL C-MOS QUAD 2-INPUT AND GATES : DON’T CARE —TOP VIEW— HI-Z : HIGH IMPEDANCE Y = A • B = : LOW LEVEL : HIGH LEVEL UP-D6300 (J,UC,CE)
Page 13
: LOW LEVEL CCW/CW : HIGH LEVEL SN74LS00NS (TI)FLAT PACKAGE BRAKE HI-Z : HIGH IMPEDANCE TTL 2-INPUT POSITIVE-NAND GATE —TOP VIEW— Y = A • B = A + B OUT1 OUT2 PROTECTION CIRCUIT ; LOW LEVEL ; HIGH LEVEL UP-D6300 (J,UC,CE)
Page 15
Therefore, specified parts should be used in the case of replacement. (2) Standardization of Parts Repair parts supplied from Sony Parts Center may not be always identical with the parts which actually in use due to “accommodating the improved parts and/or engineering changes”...
Page 16
TOP COVER BLOCK 7-2. EXPLODED VIEWS 1. UP-D6300/D6400/D6500 UPA-6002 B 3x6 BV 3x6 UPA-6003 B 3x6 BV 3x12 PS 3x8 B 3x6 B 2.6x6 UP-D6500 only Part No. SP Description Part No. SP Description A-8320-322-A s COVER ASSY, ENTRANCE GUIDE...
Page 17
3-200-942-01 o HINGE (RIGHT), DOOR 3-187-210-01 s RACK, DAMPER 3-200-943-01 o HINGE (LEFT), DOOR 3-201-015-01 o LENS 3-201-088-01 o CATCHER X-3168-151-1 s FRONT DOOR ASSY (D6500) X-3168-152-1 s FRONT DOOR ASSY (D6400) X-3168-153-1 s FRONT DOOR ASSY (D6300) UP-D6300 (J,UC,CE)
Page 18
A-8321-183-A o MOUNTED CIRCUIT BOARD, PRT-12 (D6400) X-3556-910-1 s FOOT ASSY, MF A-8321-187-A o MOUNTED CIRCUIT BOARD, PRT-12 (D6300) ! 1-468-350-11 s SWITCHING REGULATOR 2-431-568-51 s BUTTON, POWER 1-763-326-11 s FAN, DC 1-763-325-11 s FAN, DC Pending s FFC UP-D6300 (J,UC,CE)
Page 19
3-200-999-01 s PULLEY, DRIVING GEAR 4-392-036-01 s CATCHER, PUSH ! 1-959-580-11 s HARNESS, SENSOR (6) 3-201-000-01 s GEAR (B), DRIVING 3-201-002-01 s GEAR (WORM WHEEL) A-8321-163-A o MOUNTED CIRCUIT BOARD, DUS-170 (D6500/D6400 (J)) A-8321-165-A o MOUNTED CIRCUIT BOARD, DUS-170 (D6500/D6400 (UC/CE)) UP-D6300 (J,UC,CE)
Page 20
3-956-727-01 s GEAR (E), HEAD DRIVE 3-200-970-01 o SPRING, PLATE 3-646-071-02 o HOLDER, WIRE 3-201-028-01 s SPRING, HEAD RETURN 1-959-588-11 o HARNESS, SENSOR (2) 3-383-699-01 s CLAMP (EDGE) 3-950-015-01 s GEAR (B), HEAD DRIVE 3-950-017-01 o HOLDER, HEAD DRIVE GEAR UP-D6300 (J,UC,CE)
Page 21
3-703-357-55 s PIN, PARALLEL (DIA. 1.6X10) 3-200-929-01 s CAM, HEAD 3-201-032-01 o SPRING, HEAD ASIDE 3-200-961-01 o CAM, HEAD POSITION 1-763-324-11 s FAN, DC 3-201-007-01 o PLATE, HEAD POSITIONING 3-201-008-01 s BEARING H 3-201-016-01 o KNOB, HEAD (O/C) PLATE UP-D6300 (J,UC,CE)
Page 22
X-3168-114-1 o BRACKET (5) ASSY 3-201-068-01 s BEARING (LF-1280ZZ) X-3168-115-1 o FRAME (1) ASSY 3-201-074-01 s SPRING (4 (1.3)) 3-200-956-01 o WASHER 3-201-077-01 s BELT (140TN15-3.0W) 3-200-976-01 s BEARING (1) 3-972-239-01 s CLAMP, MINIATURE 1-763-323-11 s MOTOR, STEPPING (PM TYPE) UP-D6300 (J,UC,CE)
Page 23
3-200-981-01 s GEAR (4) 3-200-941-01 s ROLLER (1) 3-200-982-01 s GEAR 5 3-200-966-01 s SPRING (P) 3-200-992-01 s ROLLER (2) 3-201-004-01 s GUIDE (1) 3-201-011-01 s ROLLER 3-200-980-01 s GEAR (3) 3-200-983-01 s GEAR (6) 3-972-239-01 s CLAMP, MINIATURE UP-D6300 (J,UC,CE)
Page 24
1-670-537-11 o PRINTED WIRING BOARD, SU-47 1-670-553-11 o PRINTED WIRING BOARD, SE-474 (INCLUDED IN 804.) (INCLUDED IN 804.) 1-670-555-11 o PRINTED WIRING BOARD, SE-465 1-670-550-11 o PRINTED WIRING BOARD, SE-471 X-3168-103-1 o RETAINER ASSY, FPC (D6500, D6400) 7-10 UP-D6300 (J,UC,CE)
Page 25
X-3168-102-1 o RETAINER ASSY (2), CARD 3-201-030-01 s SPRING, CARD ASIDE 3-200-914-01 s PLATEN 3-201-092-01 s BEARING (L-1260ZZ) 3-200-927-01 o STACKER, EJECT 3-188-624-01 o CLAMP, MINIATURE 3-200-962-01 s SPRING, PLATEN ASIDE 3-202-083-01 SPRING (2), CARD ASIDE 1-763-322-11 s MOTOR, STEPPING (HYBRID TYPE) UP-D6300 (J,UC,CE) 7-11...
Page 26
1-959-582-11 s HARNESS, SW 1010 3-201-152-01 o COVER (3) 1011 3-201-157-01 s DOOR (B), FRONT 1012 3-201-165-01 o HINGE (RIGHT) (B), PANEL 1013 3-201-186-01 o LID 1014 3-201-232-01 o HINGE (LEFT) (B), PANEL 1015 4-886-821-11 s SCREW, M3 CASE 7-12 UP-D6300 (J,UC,CE)
Page 27
3-201-160-01 s RETAINER, CARD 1126 3-201-225-01 s SPRING, CARD RETAINER 1127 ! X-3942-122-1 s MOTOR ASSY, HEAD DRIVE 1112 3-201-161-01 o BRACKET (CN) (1) 1113 3-201-164-01 o LEVER (UNLOCK) 1114 3-201-169-01 o BRACKET (ROLLER) 1115 3-201-171-01 o LINK, CARD RETAINER UP-D6300 (J,UC,CE) 7-13...
Page 28
3-972-239-01 s CLAMP, MINIATURE 1236 ! X-3678-206-1 s DC MOTOR (MB) ASSY 1216 3-201-179-01 s GEAR (38) 1217 3-201-180-01 s GEAR (Z:25) (T) 1218 3-201-181-01 s GEAR (18) 1219 3-201-182-01 s GEAR (Z:20) (D) 1220 3-201-184-01 s BEARING (SEPARATION) 7-14 UP-D6300 (J,UC,CE)
Page 29
1-595-582-01 s HARNESS, SW 1310 3-201-165-01 o HINGE (RIGHT) (B), PANEL 1311 3-201-186-01 o LID 1312 3-201-232-01 o HINGE (LEFT) (B), PANEL 1313 3-201-240-01 o COVER (1 (S)) 1314 3-201-241-01 o COVER (2 (S)) 1315 4-886-821-11 s SCREW, M3 CASE UP-D6300 (J,UC,CE) 7-15...
Page 30
1424 ! X-3942-122-1 s MOTOR ASSY, HEAD DRIVE 1409 3-201-160-01 s RETAINER, CARD 1410 3-201-169-01 o BRACKET (ROLLER) 1411 3-201-171-01 o LINK, CARD RETAINER 1412 3-201-185-01 o EJECT KEY 1413 3-201-188-01 s ROLLER 1414 3-201-189-01 s FLAG, SENSOR 1415 3-201-190-01 o LEVER (LOCK) 7-16 UP-D6300 (J,UC,CE)
Page 31
1533 3-737-880-01 s CAP, WORM SHAFT 1517 3-201-180-01 s GEAR (Z:25) (T) 1534 3-950-019-01 s GEAR (A), HEAD DRIVE 1518 3-201-181-01 s GEAR (18) 1535 3-972-239-01 s CLAMP, MINIATURE 1536 ! X-3678-206-1 s DC MOTOR (MB) ASSY UP-D6300 (J,UC,CE) 7-17...
Page 32
1-128-403-11 s ELECT 47uF 20% 35V [for UP-D6500, UP-D6400] C102 1-163-038-91 s CERAMIC 0.1uF 25V A-8321-189-A o MOUNTED CIRCUIT BOARD, CN-1663 [for UP-D6500/D6400(UC/CE)] [for UP-D6300] C103 1-163-038-91 s CERAMIC 0.1uF 25V [for UP-D6500/D6400(UC/CE)] C250 1-163-038-91 s CERAMIC 0.1uF 25V C104 1-163-038-91 s CERAMIC 0.1uF 25V...
Page 33
1-216-021-00 s METAL, CHIP 68 5% 1/10W [for UP-D6500/D6400(UC/CE)] R124 1-216-043-91 s RESCHIP 560 5% 1/10W [for UP-D6500/D6400(UC/CE)] R125 1-216-097-91 s RESCHIP 100K 5% 1/10W R126 1-216-097-91 s RESCHIP 100K 5% 1/10W [for UP-D6500/D6400(UC/CE)] R127 1-216-097-91 s RESCHIP 100K 5% 1/10W [for UP-D6500/D6400(UC/CE)] UP-D6300 (J,UC,CE) 7-19...
Page 34
[for UP-D6500, UP-D6400] [for UP-D6400] C305 1-163-038-91 s CERAMIC 0.1uF 25V A-8321-187-A o MOUNTED CIRCUIT BOARD, PRT-12 [for UP-D6500, UP-D6400] [for UP-D6300] C306 1-163-038-91 s CERAMIC 0.1uF 25V C101 1-163-038-91 s CERAMIC 0.1uF 25V C307 1-163-038-91 s CERAMIC 0.1uF 25V C102 1-163-038-91 s CERAMIC 0.1uF 25V...
Page 35
8-729-901-87 s TRANSISTOR 2SC2411K-CQ D812 8-719-055-33 s DIODE D1FL20U-TA D813 8-719-055-33 s DIODE D1FL20U-TA Q704 8-729-027-38 s TRANSISTOR DTA144EKA-T146 D814 8-719-055-33 s DIODE D1FL20U-TA Q705 8-729-900-53 s TRANSISTOR DTC114EK Q801 8-729-900-53 s TRANSISTOR DTC114EK Q802 8-729-027-38 s TRANSISTOR DTA144EKA-T146 UP-D6300 (J,UC,CE) 7-21...
Page 36
1-216-009-91 s RESCHIP 22 5% 1/10W R214 1-216-009-91 s RESCHIP 22 5% 1/10W R317 1-216-073-00 s METAL, CHIP 10K 5% 1/10W R319 1-216-073-00 s METAL, CHIP 10K 5% 1/10W R215 1-216-073-00 s METAL, CHIP 10K 5% 1/10W [for UP-D6500, UP-D6400] 7-22 UP-D6300 (J,UC,CE)
Page 38
1-216-071-00 s METAL, CHIP 8.2K 5% 1/10W TP201 1-535-757-11 s CHIP, CHECKER R821 1-216-071-00 s METAL, CHIP 8.2K 5% 1/10W TP202 1-535-757-11 s CHIP, CHECKER R822 1-216-049-91 s RESCHIP 1K 5% 1/10W TP203 1-535-757-11 s CHIP, CHECKER 7-24 UP-D6300 (J,UC,CE)
Page 39
1-535-757-11 s CHIP, CHECKER PH305 8-749-923-97 s PHOTO INTERRUPTER GP2S40K ------------ SE-469 BOARD ------------ Ref. No. or Q'ty Part No. SP Description 1-670-548-11 o PRINTED WIRING BOARD, SE-469 CN305 1-566-758-11 o CONNECTOR 3P, MALE PH306 8-749-010-69 s PHOTO INTERUPTER GP158V UP-D6300 (J,UC,CE) 7-25...
Page 40
1-575-181-11 s CORD SET, POWER [for J] PH312 8-749-010-69 s PHOTO INTERUPTER GP158V 3-200-905-01 s STACKER (2) 3-200-937-01 s CASE, CL 2pcs 3-201-066-01 s ROLLER, CL 3-864-593-02 s MANUAL, INSTRUCTION [for J] 3-864-593-11 s MANUAL, INSTRUCTION [for UC,CE] 7-26 UP-D6300 (J,UC,CE)
Page 41
1-216-073-00 s METAL, CHIP 10K 5% 1/10W R111 1-216-073-00 s METAL, CHIP 10K 5% 1/10W R112 1-216-073-00 s METAL, CHIP 10K 5% 1/10W R113 1-216-073-00 s METAL, CHIP 10K 5% 1/10W R114 1-216-073-00 s METAL, CHIP 10K 5% 1/10W UP-D6300 (J,UC,CE) 7-27...
Page 42
1-566-758-11 o CONNECTOR 3P, MALE PH201 8-749-010-69 s PHOTO INTERUPTER GP158V ------------ SE-496 BOARD ------------ Ref. No. or Q'ty Part No. SP Description 1-670-535-11 o PRINTED WIRING BOARD, SE-496 CN203 1-566-758-11 o CONNECTOR 3P, MALE PH203 8-749-010-69 s PHOTO INTERUPTER GP158V 7-28 UP-D6300 (J,UC,CE)
Page 43
16MBIT 16MBIT IC322 IC323 IC340 IC341 DRAM DRAM RS232C IC342 UPA-6003 DATA FLASH MEMORY D0-D7 DATA IC901 AUTO STACKER BUFFER UPA-6002 LE-204 DUS-170 INDICATOR PANEL LAMPS WRITE LOGIC HEAD READ LOGIC POWER ON ALARM RIBBON CARD PRINT READY UP-D6300 (J,UC,CE)
Page 45
Note: The components identified by mark ! are critical for safety. Replace only with part number specified. Note: Les composants identifiés par une marque ! sont d'une importance critique pour sécurité. Ne les remplacer que par des pièces de numéro spécifié. UP-D6300 (J,UC,CE)
Page 46
CN103 SE-495 UPPER_SENS CN102 CN202 CN107 SE-494 BOTTOM_SENS TERM CN102 CN203 CN104 AUTO STACKER RESET_OUT TO PRT-12/CN501 SELECT_A SE-496 *CARD_EMPTY_SENS DUS-169 SELECT_B CN204 CN105 SCS-26 UPA-6002 SE-493 CARD_INSERTION_SENS CN106 N.C. TERM POWER COVER_OPEN_SENS M_GND TO COVER OPEN SWITCH UP-D6300 (J,UC,CE)
Page 47
M5OUT2 TO FLIP TR2_RD_B M5OUT3 STEP MOTOR TR1_RD_A CN103 TR1_RD_B M5OUT4 TO MAG HEAD FEED CN227 TR1_WR_A M6OUT1 TR1_WR_B TR2_WR_A TO FEED M6OUT2 TR2_WR_B DUS 170 STEP MOTOR 2 M6OUT3 TR3_WR_A TR3_WR_B M6OUT4 B-UPD63-FRAME-SM TO IC CARD UNIT UP-D6300 (J,UC,CE)
Page 48
PH312 GP1S58V CN217 FLIP_POS CN311 R211 FLIP_POS_SENS FLIP IN SENS SE-476 PH313 GP1S58V CN218 FLIP_IN CN312 R212 FLIP_SENS1 FLIP OUT SENS SE-477 PH314 GP1S58V CN219 CN313 FLIP_OUT R213 FLIP_SENS2 CN220 BAD_CARD R214 ER_CARD_SENS TO BAD CARD SENSOR ASSY UP-D6300 (J,UC,CE)
Page 49
RF-370C CN802 SU 47 M5OUT2 TO FLIP CN224 HEAD_U/D M5OUT4 M5OUT3 STEP MOTOR M7OUTA M6OUT1 TO HEAD U/D MOTOR M7OUTB M5OUT4 M6OUT2 CN227 M6OUT3 FEED M6OUT1 M6OUT4 TO FEED M6OUT2 STEP MOTOR 2 M6OUT3 M6OUT4 1 63 B-UPD63-CN1663-SM UP-D6300 (J,UC,CE)
Page 52
SL106 SHORT OPEN C113 OUT2 M2 OUT B SHORT SL107 OPEN M201 SHORT SL108 OPEN CL149 SL109 SHORT OPEN CARD FEED DC MOTOR IC102(4/4) SL110 SHORT SHORT SN74LS00 CN106 CL129 COVER_OPEN_SENS COVER_OPEN_SENS DUS-169 COVER OPEN/CLOSE SWITCH CL130 B-UPD63-DUS169-SM UP-D6300 (J,UC,CE)
Page 54
NO MOUNT R114 NO MOUNT R115 NO MOUNT IC108(4/4) R119 NO MOUNT R120 NO MOUNT R121 NO MOUNT R122 NO MOUNT DUS-170 R123 NO MOUNT B-UPD63-DUS170-SM R124 NO MOUNT R126 100K NO MOUNT R127 100K NO MOUNT 9-10 9-10 UP-D6300 (J,UC,CE)
Page 56
SIGNAL GND SIGNAL GND SIGNAL GND SIGNAL GND SIGNAL GND SIGNAL GND SIGNAL GND CL116 *INIT nINIT CL117 *FAULT nFAULT NotDefined NotDefined PIF-32 NotDefined CL118 *SELIN nSELECTIN B-UPD63-PIF32-SM TO PARALLEL DATA INTERFACE (Amphenole 36pin connector x1) 9-12 9-12 UP-D6300 (J,UC,CE)
Page 62
NO MOUNT R504 NO MOUNT NO MOUNT R524 NO MOUNT NO MOUNT TP510 MOUNT NO MOUNT NO MOUNT R505 NO MOUNT NO MOUNT R526 NO MOUNT R506 NO MOUNT NO MOUNT R527 NO MOUNT NO MOUNT 9-18 9-18 UP-D6300 (J,UC,CE)
Page 71
The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any...
Page 72
UP-D6300 (J, UC, CE) J, E UP-D6400 (J, UC, CE) J, E UP-D6500 (J, UC, CE) J, E Printed in Japan UPA-6002 (J, UC, CE) J, E Sony Corporation 1998. 11 22 UPA-6003 (J, UC, CE) J, E 9-977-356-21 Broadcasting & Professional Systems Company...