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AERIAL PLATFORM ELEVAH 65 MOVE ELEVAH 80 MOVE USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden...
OPERATION ................................. 1-3 SECTION 2. GENERAL TECHNICAL DATA ................... 2-1 OVERALL DIMENSIONS ............................2-2 GENERAL TECHNICAL DATA MODEL ELEVAH 65 MOVE ..................2-4 GENERAL TECHNICAL DATA MODEL ELEVAH 80 MOVE ..................2-5 BASIC CONSTRUCTIVE DATA ..........................2-6 SECTION 3. PREPARATION AND INSPECTION ................... 3-1 PERSONNEL TRAINING ............................
THIS MANUAL IS A VERY IMPORTANT DOCUMENT; ALWAYS KEEP IT NEAR THE MACHINE. Due to continuous improvements to the products, Faraone Industrie Spa reserves the right to amend the technical data without any prior notice. For updated information, contact Faraone Industrie Spa.
Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the structural components every 10 (ten) years, to confirm their integrity.
For further information relating to safety, training, inspection, maintenance, application and operation, contact Faraone Industrie Spa. ATTENTION THE NON COMPLIANCE WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY CAUSE DAMAGES TO THE MACHINE AND TO THE PROPERTY AND INJURIES OR FATAL ACCIDENTS.
Read carefully and follow all the WARNING statements and the operational instructions reported on the machine and in the manual. Use the machine for the applications falling within those envisioned by Faraone Industrie Spa. All operational personnel must familiarise with the emergency operations and controls of the machine, as specified in the manual.
USE AND MAINTENANCE MANUAL - SECTION 1 OPERATION General information Only use the machine to lift personnel with the relative tools and equipment. Do not activate a faulty machine. If a fault occurs, switch-off the machine. Do not suddenly move the control switches or levers from one position to the opposite one, going via the neutral position;...
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USE AND MAINTENANCE MANUAL - SECTION 1 Danger of overturning Before driving the machine, the user must be familiar with the work area surface. While driving, do not exceed the admitted transversal and longitudinal slopes. Do not lift the basket or drive the machine with the basket raised (on a self-propelled machine) on a slope or uneven or soft surface;...
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USE AND MAINTENANCE MANUAL - SECTION 1 Towing, lifting and carrying Do not allow personnel to stand on the work platform while towing, lifting and carrying. Tow the machine exclusively in case of emergency, fault, power supply cut-off or to load/unload it.
USE AND MAINTENANCE MANUAL - SECTION 2 SECTION 2. GENERAL TECHNICAL DATA ATTENTION THE AERIAL PLATFORM ELEVAH 65-80 MOVE IS A LIFTING MACHINE INTENDED TO MOVE PERSONS TO THEIR WORK POSITIONS, FROM WHERE THEY ARE TO CARRY OUT THEIR TASKS FROM THE WORK PLATFORM. THE AERIAL PLATFORM ELEVAH 65-80 MOVE MUST BE USED ONLY FOR THE PURPOSES FOR WHICH IT WAS CONCEIVED.
USE AND MAINTENANCE MANUAL - SECTION 2 GENERAL TECHNICAL DATA MODEL ELEVAH 65 MOVE GENERAL TECHNICAL DATA Value Weight of the machine: (Overall) 680 kg Machine height: (in transport position) 172 cm Maximum resting pressure on ground: per wheel/stabiliser (*)
USE AND MAINTENANCE MANUAL - SECTION 2 GENERAL TECHNICAL DATA MODEL ELEVAH 80 MOVE GENERAL TECHNICAL DATA Value Weight of the machine: (Overall) 750 kg Machine height: (in transport position) 200 cm Maximum resting pressure on ground: per wheel/stabiliser (*) 332 daN Maximum passable slope: (in transport position) 15% - 9°...
USE AND MAINTENANCE MANUAL - SECTION 2 BASIC CONSTRUCTIVE DATA MACHINE FRAME: The frame of the machine (called base) is built completely with galvanised iron profiles with rectangular section. All essential components are installed on the frame for normal machine operation in stable conditions. EXTENDING STRUCTURE: The extending structure is made of special extruded aluminium alloy profiles that slide along each other on sliding blocks with nylon wheels.
USE AND MAINTENANCE MANUAL - SECTION 3 SECTION 3. PREPARATION AND INSPECTION PERSONNEL TRAINING The machine is a transport device for personnel; therefore, it must be used and submitted to maintenance exclusively by trained personnel. The machine cannot be used by persons under the influence of alcohol or drugs or subject to epileptic attacks, dizziness or loss of physical control.
USE AND MAINTENANCE MANUAL - SECTION 3 FUNCTIONAL TEST At the end of the "DAILY INSPECTION" (section n°6), carry out a functional test of all plants in an area free from overhead obstacles and at ground level. ATTENTION IF THE MACHINE DOES NOT WORK PROPERLY, SWITCH IT OFF IMMEDIATELY. WARN MAINTENANCE PERSONNEL OF THE PROBLEM.
USE AND MAINTENANCE MANUAL - SECTION 3 SAFETY WARNINGS FOR THE OPERATORS Do not install and use the machine in the following cases: OUTDOORS AND IN THE PRESENCE OF WIND UNLESS THE MACHINE HAS BEEN DESIGNED FOR OUTDOOR USE (DANGER OF STABILITY LOSS AND OVERTURNING) NEXT TO AERIAL OBSTACLES (electric lines, protrusions, etc.) (DANGER OF ELECTROCUTION AND IMPACT) WITH EXCESSIVE CAPACITIES COMPARED TO ADMITTED LIMITS...
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USE AND MAINTENANCE MANUAL - SECTION 3 During the moving phase (on ground and at a height): Cautiously move the machine avoiding sudden manoeuvres; DO NOT TRANSPORT PERSONS on the base frame of the machine and in any other position except for in the work position inside the platform; Check the structural condition and cleanliness of the surfaces on which the machine is used (verify the surface is suitable for the weight of the machine in work conditions).
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USE AND MAINTENANCE MANUAL - SECTION 3 When using the machine, the manufacturer recommends using the following personal protective equipment: Protection of the lower limbs SLIP-PROOF SHOES ATTENTION THE USE OF ANY OTHER SPECIFIC PERSONAL PROTECTIVE DEVICES MUST BE CHECKED BASED ON THE ASSESSMENT OF SPECIFIC RISKS, CARRIED OUT BY THE EMPLOYER ATTENTION ANY FENCING ENCLOSING THE MACHINE'S WORK AREA AND ANY ADDITIONAL SAFETY...
USE AND MAINTENANCE MANUAL - SECTION 4 SECTION 4. CONTROLS, LIGHTS AND MACHINE OPERATION INTRODUCTION ATTENTION THE MANUFACTURER DOES NOT HAVE ANY DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND THE OPERATOR ARE REQUIRED TO OBSERVE THE CORRECT SAFETY PROCEDURES. The ELEVAH 65-80 MOVE model lifting appliances are electric machines provided with an aerial work platform, assembled on a lifting mechanism with aluminium upright.
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USE AND MAINTENANCE MANUAL - SECTION 4 Battery charging procedure 1. Park the machine in a well-ventilated area, near an a.c. electric socket; 2. Switch the machine off and remove the key from the machine power switch; 3. Connect the battery charger to a correctly installed socket and earthed according to current regulations.
USE AND MAINTENANCE MANUAL - SECTION 4 GROUND CONTROL STATION 1. Emergency stop/switch-off button 2. Ascent/descent control of the work platform. General information Before actuating the machine from the ground control console, the following conditions of the controls must be satisfied: Work platform console - The main power switch must be set to ON.
USE AND MAINTENANCE MANUAL - SECTION 4 CONTROL CONSOLE IN THE CAGE 1. Emergency stop/switch-off button 2. Master ON/OFF switch with removable key 3. Multi-purpose joystick control 4. Selector enabling base controls/controls in the cage 5. Cage transmission/lifting mode selector 6.
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USE AND MAINTENANCE MANUAL - SECTION 4 Emergency stop/switch-off button NOTE: in order for the machine to operate, the emergency stop/switch off button must be in RESET position. POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop. POWER SUPPLY CONNECTION TURN CLOCKWISE AND RELEASE to reset the emergency stop.
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USE AND MAINTENANCE MANUAL - SECTION 4 Base controls/controls In the cage selector CONTROLS IN CAGE mode TURN the selector to the LEFT to enable the controls in the CAGE. CONTROLS AT BASE mode TURN the selector to the RIGHT to enable the controls at the BASE. Cage run/lifting selector RUN mode PRESS the selector to the LEFT to enable the machine RUN mode.
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USE AND MAINTENANCE MANUAL - SECTION 4 Lifting mode After having selected the lifting mode of the cage, move the joystick forward/backward to lift/lower the cage. Cage lifting mode enabling LED PRESS THE DEAD MAN BUTTON ON THE JOYSTICK, then: 1.
USE AND MAINTENANCE MANUAL - SECTION 4 MACHINE MOVEMENT WITH THE CONSOLE REMOVED It is possible to remove the console to facilitate loading and unloading operations of the aerial platform on a lift. To move the machine with the console removed and the operator on foot, you must pay the utmost attention since the operator is very close to the machine.
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USE AND MAINTENANCE MANUAL - SECTION 4 ATTENTION THE CONTROL CONSOLE CAN ONLY BE REMOVED DURING THE MACHINE’S LOADING PHASE ONTO THE LIFT. ANY OTHER USE WITH THE CONSOLE REMOVED IS STRICTLY FORBIDDEN. ATTENTION MOVE THE MACHINE AT VERY LOW SPEED. ATTENTION DURING THE MOVEMENT/LOADING PHASE OF THE MACHINE IN THE LIFT, THE OPERATOR MUST MANOEUVRE THE CONTROL CONSOLE BEING CAREFUL NOT TO...
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USE AND MAINTENANCE MANUAL - SECTION 4 ACCESS TO CAGE The unlock/lock mechanism of the railing opening consists of a special hook (see figure below). The machine does not start if the railing is not closed properly. When the cage is at home position (on the ground), the hook opens automatically in order to facilitate ascent/descent.
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USE AND MAINTENANCE MANUAL - SECTION 4 When the cage is in an idle position, the hook automatically unlocks the railing (Figure 1). In such conditions, if the aerial platform must be transferred with the operator on board, the cage’s railing must be locked manually in order to prevent it from being opened by accident.
USE AND MAINTENANCE MANUAL - SECTION 4 PARKING THE MACHINE 1. Drive the machine in a well-protected and ventilated area. 2. Ensure the platform is completely lowered and turn the main power supply switch to OFF. NOTE: if necessary, charge the batteries in preparation for the following work day. ATTENTION PREVENT UNAUTHORISED USE BY SWITCHING OFF THE MACHINE AND REMOVING THE KEY WHEN THE AERIAL PLATFORM IS NOT IN USE.
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USE AND MAINTENANCE MANUAL - SECTION 4 Handling with a forklift truck The machine can be lifted with a forklift truck. In this case, it must be picked up from the rear of the machine (marked with special stickers) in order to position it in a stable manner onto the forks (see picture below).
USE AND MAINTENANCE MANUAL - SECTION 5 SECTION 5. EMERGENCY PROCEDURES This section shows the operations to be carried out in the event of an emergency during machine operation. EMERGENCY OPERATION Operator unable to control the machine CONDITIONS IN WHICH THE MACHINE OPERATOR IS IMMOBILISED, TRAPPED OR UNABLE TO ACTIVATE OR CONTROL THE MACHINE.
To stabilise the machine movement use a crane or forklift. REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any accidents to a Faraone product. Contact the factory by telephone and give all the necessary details, also in absence of injuries or evident damages to the property.
USE AND MAINTENANCE MANUAL - SECTION 6 SECTION 6. DAILY INSPECTION Start the full inspection from point (a), as set out in the following list. Proceed around the machine checking all listed conditions in sequence. ATTENTION TO PREVENT ANY INJURIES, ENSURE THAT THE MACHINE POWER SUPPLY IS SWITCHED OFF DURING THE “FULL INSPECTION.”...
USE AND MAINTENANCE MANUAL - SECTION 7 SECTION 7. ROUTINE MAINTENANCE ATTENTION MAINTENANCE CAN BE CARRIED OUT BY COMPANY PERSONNEL WITH EXPERIENCE IN MAINTENANCE WORK AND ADEQUATELY TRAINED WITH REGARD TO SAFETY STANDARDS IN FORCE. ATTENTION IT IS RECOMMENDED TO ONLY USE SPARE PARTS APPROVED BY THE MANUFACTURER. ATTENTION CONTACT THE MANUFACTURER IF IN DOUBT WITH REGARD TO THE FREQUENCY AND METHOD OF ROUTINE AND/OR EXTRAORDINARY MAINTENANCE ACTIVITIES.
USE AND MAINTENANCE MANUAL - SECTION 7 MONTHLY MAINTENANCE Torque Reducer Check the oil level and proper closing of the lubricant filler cap and drain plug of the Torque Reducer; MAINTENANCE EVERY THREE MONTHS Check there is no clearance, mechanical parts not correctly secured and/or bent and no parts/components desoldered;...
USE AND MAINTENANCE MANUAL - SECTION 7 Check the wheels for wear Check there is no debris on the wheels or around them. Check for wear or damage to the tread. The wheels must be replaced if the edges are worn or the profiles are deformed. If the wheels have significant damage on tread or sides, immediately assess the severity of the damage before operating the machine again.
USE AND MAINTENANCE MANUAL - SECTION 8 SECTION 8. MAINTENANCE OPERATING INSTRUCTIONS LIFTING THE CAGE FOR MAINTENANCE To perform maintenance below the cage, proceed as follows: Put the “BASE/CAGE” controls selector in the cage control station on “BASE CONTROLS”; 2. Using the ground controls, put the cage at a height of about one metre and anchor it securely (for example, with a contrasting strut on the ground);...
HYDRAULIC OIL CHANGE Faraone Industrie Spa recommends using hydraulic oil with viscosity index 32. Mixing oils of different makes or types is strongly ill advised, since they may not contain the necessary additives or viscosity may be different.
USE AND MAINTENANCE MANUAL - SECTION 8 TRANSMISSION MOTOR Checking the condition of the motor left in the housing. 1. Remove the clamp from the manifold side support; 2. Use compressed air to remove carbon dust deposits on the internal surfaces of the brush side support;...
USE AND MAINTENANCE MANUAL - SECTION 8 ELECTROMAGNETIC BRAKE Checking the electromagnet If the brake, alternately energised and de-energised, does not release and lock the brake lining correctly, measure the winding resistance, which should be as follows: Econ. 12 Volt brakes 24 Volt brakes 36 Volt brakes 48 Volt brakes...
USE AND MAINTENANCE MANUAL - SECTION 8 CHECKS ON LIFTING CHAINS 1) Chain noise A grinding metal noise will be heard if the chains are not fully lubricated. This causes metal-metal friction between the joints of the chain, which can lead to seizing-slipping effect, causing the work platform to move unevenly.
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USE AND MAINTENANCE MANUAL - SECTION 8 Checking for chain wear (Check the cause of the malfunction before installing the new chain) Lifting chain Manufacturer: REGINA – Model: AL544 A1 = 19.1 mm ; Dp = 5.09 mm ; P = 15.875 mm ; S = 2.04 mm ; Hi = 12.83 mm Elongation: Measurement of chain slightly tightened on straight sections 1/5 to 1/15 of the total length.
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USE AND MAINTENANCE MANUAL - SECTION 8 ATTENTION FOR FURTHER INFORMATION REGARDING PURCHASE OF SPARE PARTS AND CONSUMABLES, PLEASE CONTACT THE MANUFACTURER. THE MANUFACTURER DECLINES ALL LIABILITY DUE TO DAMAGE OR MALFUNCTION CAUSED BY USE OF PARTS NOT AUTHORISED BY THE SAID MANUFACTURER. AERIAL PLATFORM ELEVAH 65-80 MOVE - Rev.
USE AND MAINTENANCE MANUAL - SECTION 9 SECTION 9. ATTACHED DOCUMENTATION ATTACHMENT 1 – Layout for the application of the stickers; ATTACHMENT 2 - Hydraulic layout; ATTACHMENT 3 – Electrical layout; ATTACHMENT 4 - Inspection certificate. ATTENTION SHOULD THE MACHINE BE TRANSFERRED TO A THIRD PARTY, ALL DOCUMENTATION MUST BE DELIVERED WITH THE SAME.
USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 4 - Inspection certificate AERIAL PLATFORM ELEVAH 65 MOVE ELEVAH 80 MOVE Serial number: The machine, built in compliance with the model that is the object of type testing, underwent the following tests:...
USE AND MAINTENANCE MANUAL - SECTION 10 SECTION 10. MAINTENANCE LOGBOOK MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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USE AND MAINTENANCE MANUAL - SECTION 10 MAINTENANCE OPERATOR: ___________________ DATE: __________________ DONE Monthly Torque Reducer: Check oil level and proper tightening of caps Quarterly Perform “MONTHLY MAINTENANCE” Make sure there is no clearance, no mechanical parts improperly secured and/or bent and no damaged welds on parts/components Check the integrity of the structural profiles Check the emergency descent valve for proper operation...
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