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Faraone E5P100 Use And Maintenance Instructions

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STOCK PICKER
E5P100
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

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  • Page 1 STOCK PICKER E5P100 USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden...

  • Page 2: Table Of Contents

    ATTACHMENT 3 – Electrical layout (electrical loading platform) ..................9-6 ATTACHMENT 4 – Electrical layout (removable loading platform) ..................9-9 ATTACHMENT 5 – Inspection certificate ........................9-11 ATTACHMENT 6 – Declaration of conformity ......................9-12 MAINTENANCE LOGBOOK .................... 10-1 STOCK PICKER E5P100 – Rev. 02_2020 Page 0-1...

  • Page 3: Introduction

    THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE MACHINE. Due to continuous improvements to its products, Faraone Industrie Spa reserves the right to amend the technical data without any prior notice. For updated information, contact Faraone Industrie Spa.

  • Page 4: Technical Support - Warranty

    Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the structural components every 10 (ten) years, to confirm their integrity.

  • Page 5: Safety Precautions

    For further information relating to safety, training, inspection, maintenance, application and operation, contact Faraone Industrie Spa. ATTENTION FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY DAMAGE THE MACHINE AND PROPERTY AND CAUSE INJURIES OR FATAL ACCIDENTS. STOCK PICKER E5P100 – Rev. 02_2020 Page 1-1...

  • Page 6: Preliminary Procedures

    Do not operate the machine on lorries, trailers, railway carriages, boats in water, scaffolding or similar, unless Faraone Industrie Spa has approved the operation in writing. • The machine can be started up at temperatures between -10°C and 40°C. Contact Faraone Industrie Spa for machine operation at temperatures not within the indicated range. •...

  • Page 7: Operation

    Laws regarding safety in the workplaces of the country where the machine is operating. For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages of electrical machines and systems”. STOCK PICKER E5P100 – Rev. 02_2020 Page 1-3...
  • Page 8 • Consider the braking distances, regardless of the speed of the machine; • Do not drive at high speed in restricted or narrow areas or when reversing. STOCK PICKER E5P100 – Rev. 02_2020 Page 1-4...
  • Page 9 While lifting the machine with a forklift, only place the forks in the appropriate areas of the machine. Lift with lifting equipment of adequate capacity. For information regarding lifting, refer to the relative section in the manual. STOCK PICKER E5P100 – Rev. 02_2020 Page 1-5...

  • Page 10: General Technical Data

    GENERAL TECHNICAL DATA ATTENTION THE SELF-PROPELLED E5P100 STOCK PICKER IS A MACHINE SOLELY DESIGNED TO CARRY, LIFT, STACK OR ARRANGE LOADS ON SHELVING, AND IS CONTROLLED BY AN OPERATOR STATIONED IN THE DRIVER'S POSITION, WHICH CAN BE RAISED AT THE SAME TIME AS THE LOAD HANDLING DEVICE.

  • Page 11: Overall Dimensions And Clearances

    USE AND MAINTENANCE MANUAL - SECTION 2 OVERALL DIMENSIONS AND CLEARANCES 1530 1152 4102 3150 1690 Measurements expressed in mm STOCK PICKER E5P100 – Rev. 02_2020 Page 2-2...
  • Page 12 * : Maximum pressure per outrigger considering that the weight of the lifter plus the maximum load on the cage are entirely distributed on one side of the machine only (fully asymmetrical load) STOCK PICKER E5P100 – Rev. 02_2020 Page 2-3...

  • Page 13: Basic Construction Data

    The weighted acceleration that the entire body is exposed to is less than 0.5 SOUND EMISSIONS: The A-weighted emission sound pressure level is below 70dB ATTENTION THE E5P100 STOCK PICKER HAS BEEN TESTED BY THE MANUFACTURER FOR THE PURPOSE OF CALCULATING THE MAXIMUM PERMITTED TRANSVERSE AND LONGITUDINAL ANGLES.

  • Page 14: Preparation And Inspection

    NOTE: the owner shall provide skilled personnel for training both at the time of delivery of the first units and later, if required by the user or personnel. STOCK PICKER E5P100 – Rev. 02_2020 Page 3-1...

  • Page 15: Functional Test

    Make sure the loading platform is working correctly. Ensure it travels smoothly without any jolting, and that its up/down movement is not obstructed. Make sure all its parts are intact. STOCK PICKER E5P100 – Rev. 02_2020 Page 3-2...

  • Page 16: Safety Warnings For Operators

    IN ANY CIRCUMSTANCE NOT SPECIFICALLY INDICATED UNDER THE OPERATING CONDITIONS IN THIS MANUAL (GENERAL DANGER) ATTENTION THE ELECTRICAL SYSTEM OF THE MACHINE IS NOT EXPLOSION-PROOF (NO ATEX): THEREFORE ITS USE IN AREAS SUBJECT TO ATEX RISK SHOULD BE STRICTLY AVOIDED. STOCK PICKER E5P100 – Rev. 02_2020 Page 3-3...
  • Page 17 Prohibition to install any additional device that increases the wind load on the machine (such as warning signs) Prohibition to come into contact with live electrical conductors Prohibition to climb on/off the cage when elevated Prohibition to lift/lower the cage without operator on board STOCK PICKER E5P100 – Rev. 02_2020 Page 3-4...
  • Page 18 The machine is equipped with an anchoring point for a fall arrest device to be used if it is required by the specific risk assessment for the work being carried out. RETAINING ONLY 1 PERSON STOCK PICKER E5P100 – Rev. 02_2020 Page 3-5...

  • Page 19: Controls, Warning Lights And Machine Operation

    APPLICATION AND OPERATION. THE USER AND OPERATOR ARE REQUIRED TO COMPLY WITH THE CORRECT SAFETY PROCEDURES. The Stock picker model E5P100 is an electric machine fitted with a cage assembled onto a lifting mechanism with aluminium uprights. The Stock picker is DESIGNED TO CARRY, LIFT, STACK OR ARRANGE LOADS ON SHELVING, CONTROLLED BY AN OPERATOR STATIONED IN THE DRIVER'S POSITION, WHICH CAN BE RAISED AT THE SAME TIME AS THE LOAD HANDLING DEVICE.
  • Page 20 WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME, THE BATTERIES MUST BE COMPLETELY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND STORED UNPLUGGED TO STOP THEM FROM GOING FLAT. STOCK PICKER E5P100 – Rev. 02_2020 Page 4-2...

  • Page 21: Cage Control Console

    Before operating the machine from the cage control console, the following conditions of the controls must be met: • The master switch must be ON. • The emergency stop switch with removable key, located on the control station in the cage must be on RESET. STOCK PICKER E5P100 – Rev. 02_2020 Page 4-3...
  • Page 22 The transmission power is applied proportionally to how far the joystick is shifted from the centre. NOTE: the pedal switch must also be pressed and held to activate machine functions. STOCK PICKER E5P100 – Rev. 02_2020 Page 4-4...
  • Page 23 Loading platform up/down control 1. Turn the selector to the LEFT to LOWER the loading platform. 2. Turn the selector to the RIGHT to RAISE the loading platform. STOCK PICKER E5P100 – Rev. 02_2020 Page 4-5...

  • Page 24: Switch-On Pedal Switch

    To access the cage, the operator must push the moving parts of the entrance gate inwards; once inside, the gate will close by itself. The machine will not enable any controls if the gate is not closed properly. STOCK PICKER E5P100 – Rev. 02_2020 Page 4-6...
  • Page 25 THE TOTAL NOMINAL LOAD IS OBTAINED BY ADDING THE LOAD IN THE CAGE + THE LOAD ON THE OBJECTS HOLDER TRAY + THE LOAD ON THE LOADING PLATFORM. THIS VALUE CANNOT EXCEED 200 KG IN ANY CASE STOCK PICKER E5P100 – Rev. 02_2020 Page 4-7...

  • Page 26: Parking The Machine

    HAVING A USEFUL LOAD CAPACITY THAT WITHSTANDS THE TOTAL WEIGHT OF THE MACHINE (CHECK THE GROSS WEIGHT IN THE OPERATIONAL TECHNICAL DATA TABLE OF THE MACHINE) ATTENTION SECURE THE MACHINE SO THAT IT DOES NOT GET DAMAGED DURING TRANSPORT. STOCK PICKER E5P100 – Rev. 02_2020 Page 4-8...
  • Page 27 The machine can be lifted with a forklift truck. In this case, it must be held from the side of the machine in order to position it in a stable way on the forks (see following figure). ATTENTION ONLY LIFT THE MACHINE WITH THE CAGE COMPLETELY LOWERED. STOCK PICKER E5P100 – Rev. 02_2020 Page 4-9...

  • Page 28: Loading Platform

    USE AND MAINTENANCE MANUAL - SECTION 4 LOADING PLATFORM Mobile loading platform closure The loading platform in the E5P100 machine can be closed to facilitate the movement of the machine in confined places. To close the loading platform proceed as follows: 1.

  • Page 29: Loading Platform Extension (Optional)

    THE TOTAL NOMINAL LOAD IS OBTAINED BY ADDING THE LOAD IN THE CAGE + THE LOAD ON THE OBJECTS HOLDER TRAY + THE LOAD ON THE LOADING PLATFORM. THIS VALUE CANNOT EXCEED 200 KG IN ANY CASE STOCK PICKER E5P100 – Rev. 02_2020 Page 4-11...

  • Page 30: Removable Objects Holder Platform (Optional)

    Remove the loading platform by carrying out the previous steps in reverse order and put it in a suitable place. ATTENTION USE THE REMOVABLE LOADING PLATFORM ONLY AFTER CHECKING THAT IT IS BLOCKED CORRECTLY STOCK PICKER E5P100 – Rev. 02_2020 Page 4-12...

  • Page 31: Emergency Procedures

    3. Lift the yellow protective shield (1) on the side of the base carriage with your finger and gradually loosen the knurled knob inside it (2) so as to lower the cage; STOCK PICKER E5P100 – Rev. 02_2020 Page 5-1...

  • Page 32: Reporting The Accident

    REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product. Contact the factory by telephone and provide all the necessary details, even if no injuries or evident damage to property are involved.

  • Page 33: Daily Inspection

    Loading platform Check for dents, breaks or cracks on the structure, and check that the moving parts slide properly. ATTENTION DO NOT USE THE MACHINE BEFORE REPAIRING ALL DISCOVERED FAULTS / MALFUNCTIONS STOCK PICKER E5P100 – Rev. 02_2020 Page 6-1...

  • Page 34: Routine Maintenance

    BASED ON NORMAL USE. IF THE MACHINE IS USED FOR HEAVY DUTY WORK, SUCH AS A HIGH NUMBER OF CYCLES, UNFAVOURABLE POSITION, CORROSIVE/DIRTY ENVIRONMENT, ETC., THE USER MUST INCREASE THE FREQUENCY OF THE CHECKS ACCORDINGLY. STOCK PICKER E5P100 – Rev. 02_2020 Page 7-1...

  • Page 35: Quarterly Maintenance

    Transmission motor Checking the manifold: Check if the surface of the manifold has burns, reduced diameter relating to the brushes or eccentricity. If so, refer to the instructions in the relative paragraph. STOCK PICKER E5P100 – Rev. 02_2020 Page 7-2...

  • Page 36: Maintenance Every Two Years

    Check if the extensions rub against each other; if so, the machine must be stopped and the pads replaced. For this, it is advisable to contact Faraone S.p.A. or an authorised maintenance centre. Refer to the “REPLACING THE EXTENSION SLIDING PADS” chapter for more information.

  • Page 37: Maintenance Instructions

    EQUIPMENT TO PROTECT YOUR HANDS AGAINST CHEMICAL AGGRESSION WHEN REPLACING THE BATTERY. ’ DISPOSE OF THE BATTERIES IN ACCORDANCE WITH THE LAWS IN FORCE. REPLACE THE BATTERIES WITH ONES IDENTICAL TO THOSE SUPPLIED BY THE MANUFACTURER. STOCK PICKER E5P100 – Rev. 02_2020 Page 8-1...

  • Page 38: Changing And Topping Up The Hydraulic Oil

    CHANGING AND TOPPING UP THE HYDRAULIC OIL Faraone Industrie Spa recommends using hydraulic oil with viscosity index 32. It is strongly advised not to mix oils of different makes or types, since they may not contain the necessary additives or the viscosity may be different.

  • Page 39: Bleeding The Hydraulic System

    3. Tighten with one turn at a time, alternately, until completely locked. NOTE: it is advisable to replace the wheel before the thickness of the tread drops below 5 mm. STOCK PICKER E5P100 – Rev. 02_2020 Page 8-3...

  • Page 40: Electromagnetic Brake

    Extract the armature by first disassembling the electromagnetic brake mounted on the opposite side and extract the armature itself while being careful of accidental impact caused by the flow of the magnets. STOCK PICKER E5P100 – Rev. 02_2020 Page 8-4...

  • Page 41: Replacing The Extension Sliding Pads

    As soon as you begin noticing the extensions rubbing directly, it is mandatory to stop the machine and replace the pads. For this, it is advisable to contact Faraone S.p.A. or an authorised maintenance centre. The following procedure must be strictly complied with to replace the pads.
  • Page 42 4. Remove all the pads (6) present (4 on each side) in the upper part of the first extension (directly connected to the machine base); 5. Remove the old layer of grease and clean all the surfaces. STOCK PICKER E5P100 – Rev. 02_2020 Page 8-6...
  • Page 43 4. Insert four new pads, on each side, in the holes (3) made externally, at the top of the second extension; STOCK PICKER E5P100 – Rev. 02_2020 Page 8-7...
  • Page 44 FOR FURTHER INFORMATION REGARDING THE PURCHASE OF SPARE PARTS AND CONSUMABLES, PLEASE CONTACT THE MANUFACTURER. THE MANUFACTURER DISCLAIMS ALL LIABILITY FOR DAMAGE OR MALFUNCTION CAUSED BY USE OF PARTS NOT AUTHORISED BY THE MANUFACTURER. STOCK PICKER E5P100 – Rev. 02_2020 Page 8-8...

  • Page 45: Attached Documentation

    “EMERGENCY DESCENT” INDICATION PROCEDURE” “RETAINING ONLY “BATTERY CHARGING INDICATION INDICATION 1 PERSON” POSITION” INDICATION INDICATION CE PLATE Maximum number of persons and load on the cage Max 200 kg INDICATION “MAX 100 KG” STOCK PICKER E5P100 – Rev. 02_2020 Page 9-1...
  • Page 46 USE AND MAINTENANCE MANUAL – SECTION 9 STOCK PICKER E5P100 – Rev. 02_2020 Page 9-2...
  • Page 47 USE AND MAINTENANCE MANUAL – SECTION 9 STOCK PICKER E5P100 – Rev. 02_2020 Page 9-3...

  • Page 48: Attachment 2 - Hydraulic Diagram

    USE AND MAINTENANCE MANUAL – SECTION 9 ATTACHMENT 2 – Hydraulic diagram STOCK PICKER E5P100 – Rev. 02_2020 Page 9-4...
  • Page 49 USE AND MAINTENANCE MANUAL – SECTION 9 STOCK PICKER E5P100 – Rev. 02_2020 Page 9-5...

  • Page 50: Attachment 3 - Electrical Layout (Electrical Loading Platform)

    USE AND MAINTENANCE MANUAL – SECTION 9 ATTACHMENT 3 – Electrical layout (electrical loading platform) STOCK PICKER E5P100 – Rev. 02_2020 Page 9-6...
  • Page 51 USE AND MAINTENANCE MANUAL – SECTION 9 STOCK PICKER E5P100 – Rev. 02_2020 Page 9-7...
  • Page 52 USE AND MAINTENANCE MANUAL – SECTION 9 STOCK PICKER E5P100 – Rev. 02_2020 Page 9-8...

  • Page 53: Attachment 4 - Electrical Layout (Removable Loading Platform)

    USE AND MAINTENANCE MANUAL – SECTION 9 ATTACHMENT 4 – Electrical layout (removable loading platform) STOCK PICKER E5P100 – Rev. 02_2020 Page 9-9...
  • Page 54 USE AND MAINTENANCE MANUAL – SECTION 9 STOCK PICKER E5P100 – Rev. 02_2020 Page 9-10...

  • Page 55: Attachment 5 - Inspection Certificate

    Serial number: The machine, built in conformity with the type testing model, has undergone the following tests: ■ Brake test ■ Overload test ■ Operating test And has PASSED them successfully. Tortoreto, (date) STOCK PICKER E5P100 – Rev. 02_2020 Page 9-11...

  • Page 56: Attachment 6 - Declaration Of Conformity

    USE AND MAINTENANCE MANUAL – SECTION 9 ATTACHMENT 6 – Declaration of conformity STOCK PICKER E5P100 – Rev. 02_2020 Page 9-12...

  • Page 57: Maintenance Logbook

    Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-1...
  • Page 58 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-2...
  • Page 59 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-3...
  • Page 60 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-4...
  • Page 61 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-5...
  • Page 62 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-6...
  • Page 63 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-7...
  • Page 64 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-8...
  • Page 65 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-9...
  • Page 66 Transmission motor: Check the bearings. Transmission motor: Check the electromagnet (brake). Check the column sliding pads Every two years Perform “QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER E5P100 – Rev. 02_2020 Page 10-10...
  • Page 67 NOTES:...
  • Page 68 Faraone Industrie Spa Contrada Salino – Via San Giovanni, 20 64018, Tortoreto (TE) – ITALY Tel.:+39.0861.77.22.21 – fax: +39.0861.77.22.22 www.faraone.com info@faraone.com...

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