Faraone ELEVAH 40 MOVE PICKING Use And Maintenance Instructions
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Faraone ELEVAH 40 MOVE PICKING Use And Maintenance Instructions

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ELEVAH 40 MOVE PICKING
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ELEVAH 40 B PICKING
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
Any total or partial reproduction without written authorisation by the author or owner is forbidden
STOCK PICKER
This document is the property of Faraone Industrie Spa

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  • Page 1 ELEVAH 40 MOVE PICKING □ ELEVAH 40 B PICKING USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden...

  • Page 2: Table Of Contents

    ATTACHMENT 1 – Layout for decal application ....................... 9-1 ATTACHMENT 2 - Hydraulic diagram ........................9-3 ATTACHMENT 3 – Wiring diagram - ELEVAH 40 MOVE PICKING ................. 9-4 ATTACHMENT 4 – Wiring diagram - ELEVAH 40 B PICKING ................. 9-5 ATTACHMENT 5 –...

  • Page 3: Premise

    THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE MACHINE. Due to continuous improvements to the products, Faraone Industrie Spa reserves the right to amend the technical data without any prior notice. For updated information, contact Faraone Industrie Spa.

  • Page 4: Technical Support - Warranty

    Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the structural components every 10 (ten) years, to confirm their integrity.

  • Page 5: Safety Precautions

    THE NON COMPLIANCE WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY CAUSE DAMAGES TO THE MACHINE AND TO THE PROPERTY AND INJURIES OR FATAL ACCIDENTS. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 1-1...

  • Page 6: Preliminary Procedures

    Read carefully and follow all the WARNING statements and the operational instructions reported on the machine and in the manual. • Use the machine for the applications falling within those envisioned by Faraone Industrie Spa. • All operational personnel must familiarise with the emergency operations and controls of the machine, as specified in the manual.

  • Page 7: Operation

    Laws regarding safety in the workplaces of the country where the machine is operating. For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages of electrical machines and systems”. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 1-3...
  • Page 8 • (For machine with self-propeller) While driving, always keep non-operational personnel at a minimum distance of 2 m from the machine. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 1-4...
  • Page 9 While lifting the machine by means of a forklift, place the forks exclusively in the appropriate areas of the machine. Lift by means of lifting equipment of adequate capacity. For information regarding lifting, refer to the relevant section in the manual. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 1-5...

  • Page 10: General Technical Data

    SECTION 2. GENERAL TECHNICAL DATA ATTENTION THE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING IS A MACHINE DRIVEN BY AN OPERATOR PLACED ON THE ELEVATING OPERATOR POSITION SIMULTANEOUSLY TO THE LOAD-HANDLING DEVICE. THE STOCK PICKER IS DESIGNED TO WORK INDOOR ON PREPARED, HORIZONTAL AND SMOOTH GROUNDS.

  • Page 11: Overall Dimensions

    USE AND MAINTENANCE MANUAL - SECTION 2 OVERALL DIMENSIONS ELEVAH 40 MOVE PICKING Measurements expressed in mm STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 2-2...
  • Page 12 USE AND MAINTENANCE MANUAL - SECTION 2 ELEVAH 40 B PICKING Measurements expressed in mm STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 2-3...

  • Page 13: General Technical Data

    * Maximum force per stabiliser considering that 70% of the weight of the machine plus the maximum load inside the basket are entirely distributed on one side only of the platform (entirely asymmetrical load) STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 2-4...
  • Page 14 * Maximum force per stabiliser considering that 70% of the weight of the machine plus the maximum load inside the basket are entirely distributed on one side only of the platform (entirely asymmetrical load) STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 2-5...

  • Page 15: Basic Constructive Data

    The weighted acceleration to which the entire body is subjected to is less than 0.5 ACOUSTIC EMISSIONS:The A-weighted emission sound pressure level is below 70dB ATTENTION THE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING HAS BEEN INSPECTED BY THE MANUFACTURER FOR THE PURPOSE OF CALCULATING THE MAXIMUM ADMISSIBLE TRANSVERSE AND LONGITUDINAL ANGLES.

  • Page 16: Preparation And Inspection

    NOTE: the owner shall provide skilled personnel for training both at the time of delivery of the first units and later, if required by the user or personnel. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 3-1...

  • Page 17: Daily Functional Test

    Make sure the loading platform is working correctly. Make sure that it travels smoothly without any jerky movements, and that its up/down movement is not obstructed. Make sure all its parts are intact. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 3-2...

  • Page 18: Safety Warnings For Operators

    THE ELECTRICAL SYSTEM OF THE MACHINE IS NOT IN ANTI-EXPLOSIVE EXECUTION (NO ATEX): THEREFORE YOU SHOULD CAREFULLY AVOID ITS USE IN AREAS SUBJECT TO ATEX RISK. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 3-3...
  • Page 19 NOTE: The level bubbles are at the same position for both machine models ATTENTION IT IS STRICTLY FORBIDDEN TO TRY TO LEVEL THE MACHINE BY INSERTING ANY TYPE OF SHIM UNDER THE FRAME STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 3-4...
  • Page 20 Prohibition to climb on/off the basket when elevated Prohibition to lift/lower the basket without operator on board Do not operate/move with the cage railing raised even partially STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 3-5...
  • Page 21 THE USE OF ANY ADDITIONAL SPECIFIC PERSONAL PROTECTIVE DEVICES MUST BE CHECKED BASED ON THE ASSESSMENT OF THE SPECIFIC RISKS, CARRIED OUT BY THE EMPLOYER RETAINING ONLY 1 PERSON STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 3-6...

  • Page 22: Controls, Warning Lights And Machine Operation

    APPLICATION AND OPERATION. THE USER AND OPERATOR ARE REQUIRED TO COMPLY WITH THE CORRECT SAFETY PROCEDURES. Stock picker models ELEVAH 40 MOVE PICKING / B PICKING are electric machines equipped with a basket assembled onto a lifting mechanism with aluminium uprights.
  • Page 23 WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME, THE BATTERIES MUST BE COMPLETELY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND STORED UNPLUGGED TO STOP THEM FROM GOING FLAT. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-2...

  • Page 24: Control Console In The Basket (Elevah 40 Move Picking)

    In order to prevent unauthorised personnel from using the machine, its main power supply switch is fitted with a removable key. Power the machine by placing the switch at ON, at OFF to disconnect main power supply. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-3...
  • Page 25 ATTENTION THE ACCELERATOR IS EQUIPPED WITH PROPORTIONAL CONTROL. THE MORE THE KNOB IS TURNED, THE GREATER THE SPEED TO EXECUTE THE SELECTED MOVEMENT. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-4...
  • Page 26 USE AND MAINTENANCE MANUAL - SECTION 4 ATTENTION IT IS RECOMMENDED TO EXECUTE MOVEMENTS BY TURNING THE KNOB SLOWLY IN ORDER TO OBTAIN GRADUAL MACHINE ACCELERATION, ESPECIALLY WHEN USED BY INEXPERIENCED OPERATORS. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-5...

  • Page 27: Control Console In The Basket (Elevah 40 B Picking)

    2. LIFTING direction of the basket ATTENTION BEFORE LIFTING THE BASKET, PAY ATTENTION TO THAT STATED IN SECTION 3 “PREPARATION AND INSPECTION” WITH REGARD TO THE BASE LEVELLING CONTROL SYSTEM. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-6...
  • Page 28 AVOID THE CAGE ASCENT/DESCENT OPERATIONS IF THE RAILING IS NOT FULLY LOWERED CORRECTLY ATTENTION THE TOTAL LOAD OBTAINED BY ADDING THE LOAD INSIDE THE BASKET + THE LOADING PLATFORM MUST NOT EXCEED 150 KG STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-7...

  • Page 29: Loading Platform Assembly

    3. Tighten the screw firmly to the belt fixing pin. ATTENTION NOT LOCKING THE PIN WILL CAUSE THE LOADING PLATFORM TO FALL. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-8...

  • Page 30: Lifting Of The Mobile Loading Floor

    2. Handle for lifting / lowering the loading floor To raise or lower the moving loading floor, turn the handle: 1. Towards RIGHT to lift it; 2. To LEFT to lower it. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-9...

  • Page 31: Loading Platform Extension

    1. Loosen the fastening pins (1) of the loading surface, extract the extendable loading surface to the desired length and retighten the pins (1). ATTENTION THE FAILURE TO TIGHTEN THE PINS CAUSES A DANGER OF MOVING THE EXTENDABLE LOADING PLAN. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-10...

  • Page 32: Transport And Lifting Procedure

    LOAD THE MACHINE ONTO A HEAVY DUTY VEHICLE HAVING A USEFUL LOAD CAPACITY SUITED FOR THE TOTAL WEIGHT OF THE MACHINE (CHECK THE GROSS WEIGHT OF THE MACHINE IN THE OPERATIONAL TECHNICAL DATA TABLE) STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-11...
  • Page 33 BEFORE TAKING HOLD OF IT, YOU ARE REQUIRED TO LIFT THE BASKET (FROM THE CONTROL CONSOLE) BY A FEW CENTIMETRES IN ORDER TO FREE SPACE FOR THE FORKS. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-12...
  • Page 34 (B). Phase 3 Insert the forklift under the machine until the stop, making sure that the safety stops are exactly above the forklift profile stop. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-13...
  • Page 35 SECURE THE MACHINE SO THAT IT DOES NOT GET DAMAGED DURING TRANSPORT. Carry out the phases in reverse order to unload the machine from the transport vehicle. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 4-14...

  • Page 36: Emergency Procedures

    5. Reset the emergency button to enable the machine's power supply. ATTENTION THE OPERATIVE STAGES OF THE EMERGENCY DESCENT PROCEDURE ARE SET OUT ON AN APPROPRIATE DECAL NEAR THE EMERGENCY DESCENT CONTROL. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 5-1...

  • Page 37: Reporting The Accident

    REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product. Contact the factory by telephone and provide all the necessary details, even in case no injuries or evident damage to property are involved.

  • Page 38: Daily Inspection

    Spirit levels (if present): Check the integrity of the spirit levels on the base frame. ATTENTION DO NOT USE THE MACHINE BEFORE REPAIRING ALL FAULTS/MALFUNCTIONS NOTED STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 6-1...

  • Page 39: Routine Maintenance

    BASED ON NORMAL USE. IF THE MACHINE IS USED FOR HEAVY DUTY WORK, SUCH AS A HIGH NUMBER OF CYCLES, UNFAVOURABLE POSITION, CORROSIVE/DIRTY ENVIRONMENT, ETC., THE USER MUST INCREASE THE FREQUENCY OF THE CHECKS ACCORDINGLY. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 7-1...

  • Page 40: Maintenance Every Three Months

    It is advisable to replace the wheel before the thickness of the tread becomes less than 5 mm. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 7-2...

  • Page 41: Maintenance Every Six Months

    Cleaning the fan of the motor. Refer to the instructions in the relative paragraph on cleaning. MAINTENANCE EVERY FIVE YEARS • Lifting belt Lift belt replacement. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 7-3...

  • Page 42: Maintenance Operating Instructions

    REPLACE THE BATTERIES WITH THE SAME TYPES AS THOSE SUPPLIED BY THE MANUFACTURER. HYDRAULIC OIL CHANGE Faraone Industrie Spa recommends using hydraulic oil with viscosity index 32. Mixing oils of different makes or types is strongly ill advised, since they may not contain the necessary additives or viscosity may be different.

  • Page 43: Lift Belt Replacement

    The lining on the wheel (pos. 3) can be in black or easy-running rubber and in polyurethane: the choice depends on the static load on the wheel itself, and on the type of floor and service. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 8-2...
  • Page 44 If the surface of the manifold bears signs of burns, reduction of the diameter at the point of the brushes or eccentricity, repeat turning and dressing of the surface and undercutting between the slats. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 8-3...
  • Page 45 Removing the gasket (5): • The cover (1) or the brake plate complete with brake and hub with lining must be removed as indicated in the relevant paragraph. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 8-4...
  • Page 46 USE AND MAINTENANCE MANUAL - SECTION 8 STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 8-5...
  • Page 47 CLEANING THE FAN OF THE MOTOR (ELEVAH 40 MOVE PICKING) Remove the clamp and clean the finning, which acts as a filter, with compressed air (fig.8 pos. 2) STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 8-6...
  • Page 48 Adjust the three fixing screws (1) so as to obtain a clearance between 0.2 and 0.4 mm; c) Lock the three hexagonal adjustment bushes (2) and check, with a thickness gauge, that the clearance is within the permitted limits. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 8-7...
  • Page 49 CONSUMABLES, PLEASE CONTACT THE MANUFACTURER. THE MANUFACTURER DECLINES ALL LIABILITY DUE TO DAMAGE OR MALFUNCTION CAUSED BY USE OF PARTS NOT AUTHORISED BY THE SAID MANUFACTURER. STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 8-8...

  • Page 50: Attached Documentation

    INDICATION “EMERGENCY DESCENT INDICATION PROCEDURE” Maximum number of persons and load on the cage Max 150 kg “USING THE TOOLS HOLDER INDICATION CE PLATE INDICATION TRAY” STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 9-1...
  • Page 51 USE AND MAINTENANCE MANUAL - SECTION 9 STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 9-2...

  • Page 52: Attachment 2 - Hydraulic Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 2 - Hydraulic diagram 10 14 STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 9-3...

  • Page 53: Attachment 3 - Wiring Diagram - Elevah 40 Move Picking

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 3 – Wiring diagram - ELEVAH 40 MOVE PICKING STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 9-4...

  • Page 54: Attachment 4 - Wiring Diagram - Elevah 40 B Picking

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 4 – Wiring diagram - ELEVAH 40 B PICKING STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 9-5...

  • Page 55: Attachment 5 - Successful Test Certificate

    □ ELEVAH 40 B PICKING Serial number: The machine underwent the following tests: ■ Brake test ■ Overload test ■ Operation test With a POSITIVE outcome. Tortoreto, on STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 9-6...

  • Page 56: Attachment 6 - Declaration Of Conformity

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 6 – Declaration of conformity STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 9-7...

  • Page 57: Maintenance Logbook

    Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-1...
  • Page 58 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-2...
  • Page 59 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-3...
  • Page 60 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-4...
  • Page 61 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-5...
  • Page 62 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-6...
  • Page 63 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-7...
  • Page 64 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-8...
  • Page 65 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-9...
  • Page 66 Transmission motor: Check condition of the manifold. (ELEVAH 40 MOVE PICKING) Every five years Perform the “THREE-MONTHLY, SIX-MONTHLY AND ANNUAL” checks Lift belt replacement Date: _______________ Signature: ________________ NOTE STOCK PICKER ELEVAH 40 MOVE PICKING / B PICKING – Rev. 13_2020 Page 10-10...
  • Page 67 NOTES:...
  • Page 68 Faraone Industrie Spa Contrada Salino – Via San Giovanni, 20 64018, Tortoreto (TE) – ITALY Tel.:+39.0861.77.22.21 – fax: +39.0861.77.22.22 www.faraone.com info@faraone.com...

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Elevah 40 b picking

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