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Faraone ELEVAH 61 Translation Of The Original Instructions

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AERIAL PLATFORM
ELEVAH 61
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

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  • Page 1 AERIAL PLATFORM ELEVAH 61 USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden...

  • Page 2: Table Of Contents

    OPERATION................................. 1-3 TOWING, LIFTING AND CARRYING ........................1-5   SECTION 2. GENERAL TECHNICAL DATA ..................2-1     ELEVAH 61 GENERAL TECHNICAL DATA ......................2-2   BASIC CONSTRUCTIVE DATA ........................... 2-3   SECTION 3. PREPARATION AND INSPECTION ................3-1  ...

  • Page 3: Introduction

    THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE MACHINE. Due to continuous improvements to the products, Faraone Industrie Spa reserves the right to amend the technical data without any prior notice. For updated information, contact Faraone Industrie Spa.

  • Page 4: Technical Assistance - Warranty

    Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the structural components every 10 (ten) years, to confirm their integrity.

  • Page 5: Safety Precautions

    For further information relating to safety, training, inspection, maintenance, application and operation, contact Faraone Industrie Spa. ATTENTION FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY DAMAGE THE MACHINE AND THE PROPERTY AND CAUSE INJURIES OR FATAL ACCIDENTS. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 1-1...

  • Page 6: Preliminary Procedures

    Do not operate the machine on lorries, trailers, railway carriages, boats in water, scaffolding or similar, unless Faraone Industrie Spa has approved the operation in writing.  The machine can be switched on at temperatures between -15°C and 40°C. Contact Faraone Industrie for machine operation at temperatures not within the indicated range. ...

  • Page 7: Operation

    Laws regarding safety in the workplaces of the country where the machine is operating. For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages of electrical machines and systems”. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 1-3...
  • Page 8  (For machine with self-propeller) When driving in areas where visibility is limited by obstacles, always have a person precede the vehicle to signal any dangers. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 1-4...

  • Page 9: Towing, Lifting And Carrying

    While lifting the machine by means of a forklift, place the forks exclusively in the appropriate areas of the machine. Lift by means of lifting equipment of adequate capacity. For information regarding lifting, refer to the relevant section in the manual. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 1-5...

  • Page 10: General Technical Data

    PERSONS TO THEIR WORK POSITIONS FROM WHERE THEY ARE TO CARRY OUT THEIR TASKS FROM THE CAGE. THE ELEVAH 61 AERIAL PLATFORM MUST BE USED ONLY FOR THE PURPOSES FOR WHICH IT WAS CONCEIVED. ANY OTHER USE IS CONSIDERED IMPROPER.

  • Page 11: Elevah 61 General Technical Data

    * : Maximum pressure of the stabiliser considering the weight of the platform plus the maximum load on the cage are fully distributed on only one side of the platform (fully asymmetrical load) ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 2-2...

  • Page 12: Basic Constructive Data

    The weighted acceleration to which the entire body is subjected is less than 0.5 m/s ACOUSTIC EMISSIONS: The A-weighted emission sound pressure level is below 70dB ATTENTION THE AERIAL PLATFORM SAMPLE ELEVAH 61, HAS BEEN TESTED BY THE MANUFACTURER WITH:  STATIC STABILITY TESTS;...

  • Page 13: Preparation And Inspection

    NOTE: the owner shall provide qualified personnel for training both at the time of delivery of the first units and later, if requested by the user or by personnel. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 3-1...

  • Page 14: Functional Test

    When the platform is lifted, the transmission speed is reduced compared to the speed with platform lowered. d. Ensure all machine functions are disabled when activating (pressing) the emergency stop button. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 3-2...

  • Page 15: Safety Warnings For Operators

    CONDITIONS IN THIS MANUAL (GENERAL DANGER) ATTENTION THE ELECTRICAL SYSTEM OF THE MACHINE IS NOT IN ANTI-EXPLOSIVE EXECUTION (NO ATEX): THEREFORE YOU SHOULD CAREFULLY AVOID ITS USE IN AREAS SUBJECT TO ATEX RISK. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 3-3...

  • Page 16: Insertion Of 4 Stabiliser Feet

    BLOCK THEM BY INSERTING THE SUPPLIED SAFETY PIN. LEVEL THE BASE BY ADJUSTING THE STABILISER'S FEET. PAY THE UTMOST ATTENTION WHEN SLIGHTLY LIFTING THE MACHINE'S WHEELS SO THAT THEY ONLY REST ON THE STABILISER'S FEET. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 3-4...
  • Page 17 AFTER POSITIONING THE MACHINE AND MAKING SURE THE BASE IS LEVEL, INSERT THE BRAKES ON THE SWIVEL WHEELS IN ORDER TO PREVENT THE MACHINE FROM INVOLUNTARILY MOVING WHEN LIFTING/LOWERING THE CAGE AND DURING OPERATIONS AT HEIGHTS. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 3-5...
  • Page 18 Prohibition to climb up/down from the cage when it is lifted Prohibition to lift/lower the cage without operator on board Do not operate/move with the cage railing raised even partially and/or locking device not engaged ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 3-6...
  • Page 19 THIS MEASURE APPLIES ALSO TO VERTICAL EXTENDING CAGE S. A SPECIFIC RISK ASSESSMENT MUST BE CARRIED OUT BEFOREHAND TO DETERMINE THE NEED FOR A FALL PREVENTION SYSTEM. HOLDING ONLY 1 PERSON ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 3-7...

  • Page 20: Controls, Lights And Machine Operation

    APPLICATION AND OPERATION. THE USER AND OPERATOR ARE REQUIRED TO COMPLY WITH THE CORRECT SAFETY PROCEDURES. The ELEVAH 61 model lifting appliances are electric machines provided with an aerial cage, assembled on a lifting mechanism with aluminium upright. The lifting device is INTENDED TO MOVE PERSONS TO THEIR WORK POSITIONS FROM WHERE THEY CAN CARRY OUT THEIR TASKS FROM THE CAGE.
  • Page 21 WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME, THE BATTERIES MUST BE COMPLETELY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND STORED UNPLUGGED TO STOP THEM FROM GOING FLAT. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-2...

  • Page 22: 220/230 V Power Supply

    ATTENTION CONNECT THE MACHINE TO A POWER SYSTEM THAT IS COMPLIANT WITH THE APPLICABLE LAW AND IN A GOOD MAINTENANCE CONDITION. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-3...

  • Page 23: Ground Control Station (24 V Powered Machines)

    NOTE: in order for the machine to operate, the emergency stop/switch-off button on the machine must be on RESTORE. POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop. POWER SUPPLY CONNECTION PULL OUTWARDS to restore the emergency stop. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-4...

  • Page 24: Ground Control Station (220/230 V Powered Machines)

    NOTE: in order for the machine to operate, the emergency stop/switch-off button on the machine must be on RESTORE. POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop. POWER SUPPLY CONNECTION PULL OUTWARDS to restore the emergency stop. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-5...

  • Page 25: Platform Control Console

    NOTE: in order for the machine to operate, the emergency stop/switch-off button on the machine must be on RESTORE. POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop. POWER SUPPLY CONNECTION TURN CLOCKWISE AND RELEASE to restore the emergency stop. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-6...
  • Page 26 ATTENTION WHEN SLIGHTLY LIFTING THE MACHINE'S WHEELS SO THAT THEY ONLY REST ON THE STABILISER'S FEET. ATTENTION IT IS STRICTLY FORBIDDEN TO RELEASE AND/OR CLOSE THE STABILISERS WHILE THE CAGE IS LIFTED. DANGER OF OVERTURNING. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-7...

  • Page 27: Access To The Cage

    DO NOT TRY TO FORCE THE RAILING UNLOCK/LOCK HOOK OPEN WHEN THE CAGE IS RAISED IN ORDER TO PREVENT THE RAILING BEING OPENED BY ACCIDENT, THEREBY POSING A RISK OF FALLING FROM A HEIGHT ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-8...
  • Page 28 AND THE CLOSING DEVICE IS NOT CORRECTLY ENGAGED ATTENTION DO NOT RAISE/LOWER THE CAGE IF THE RAILING ON THE CAGE DOES NOT APPEAR TO CLOSE PROPERLY AND HAVE IT REPAIRED (CONTACT THE MANUFACTURER, IF NECESSARY) ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-9...

  • Page 29: Parking The Machine

    If needed, lock the stabilisers in the dedicated support near the front part of the machine. Stabilisers support ATTENTION PREVENT UNAUTHORISED USE BY SWITCHING OFF THE MACHINE, SWITCHING OFF THE MAIN POWER SWITCH AND REMOVING THE ENABLING KEY. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-10...

  • Page 30: Transport And Lifting Procedures

    The machine can be lifted with a forklift truck. In this case, it must be held from the front part of the machine in order to position it in a stable way onto the forks (see following figure). ATTENTION LIFT THE MACHINE ONLY WITH CAGE FULLY LOWERED. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 4-11...

  • Page 31: Emergency Procedures

    7. Reset the emergency button to enable the machine's power supply. ATTENTION THE OPERATIVE STAGES OF THE EMERGENCY DESCENT PROCEDURE ARE SET OUT ON AN APPROPRIATE ADHESIVE LABEL ON THE FRONT MACHINE CASING. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 5-1...

  • Page 32: Reporting The Accident

    A crane or forklift may be used to stabilise machine movement. REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product. Contact the factory by telephone and provide all the necessary details, even in case no injuries or evident damage to property are involved.

  • Page 33: Daily Inspection

    (k) Spirit levels (if present): Check the integrity of the spirit levels on the base frame. ATTENTION DO NOT USE THE MACHINE BEFORE REPAIRING ALL FAULTS / MALFUNCTIONS NOTED ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 6-1...

  • Page 34: Routine Maintenance

    BASED ON NORMAL USE. IF THE MACHINE IS USED FOR HEAVY DUTY WORK, SUCH AS A HIGH NUMBER OF CYCLES, UNFAVOURABLE POSITION, CORROSIVE/DIRTY ENVIRONMENT, ETC., THE USER MUST INCREASE THE FREQUENCY OF THE CHECKS ACCORDINGLY. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 7-1...

  • Page 35: Maintenance Every Three Months

    The wheels must be replaced if the edges are worn or the profiles are deformed. If the wheels have significant damage on tread or sides, immediately assess the severity of the damage before operating the machine again. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 7-2...

  • Page 36: Maintenance Every Six Months

    MAINTENANCE EVERY TWO YEARS  Hydraulic Oil Change the hydraulic oil in the tank. Refer to the specifications described in the relative paragraph for information regarding hydraulic oil change. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 7-3...

  • Page 37: Maintenance Operating Instructions

    3. Support the cage with the forklift truck during the entire duration of the maintenance operation; 4. When done, close the protective cover and slowly lower the cage as far as its end run. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 8-1...

  • Page 38: Battery Maintenance

    REPLACE THE BATTERIES WITH THE SAME TYPES AS THOSE SUPPLIED BY THE MANUFACTURER. HYDRAULIC OIL CHANGE Faraone Industrie Spa recommends using hydraulic oil with viscosity index 32. Mixing oils of different makes or types is strongly ill advised, since they may not contain the necessary additives or viscosity may be different.

  • Page 39: Checks On Lifting Chains

    Experience has shown that this type of failure is not always easily recognised as there are no evident changes in the chain conditions, especially in the initial stage. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 8-3...
  • Page 40 Replace the chain if the protruding part of the pin heads is worn down by more than 25% or if the outer side is worn down by more than 20% of its thickness. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 8-4...
  • Page 41 FOR FURTHER INFORMATION REGARDING PURCHASE OF SPARE PARTS AND CONSUMABLES, PLEASE CONTACT THE MANUFACTURER. THE MANUFACTURER DECLINES ALL LIABILITY DUE TO DAMAGE OR MALFUNCTION CAUSED BY USE OF PARTS NOT AUTHORISED BY THE SAID MANUFACTURER. ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 8-5...

  • Page 42: Attached Documentation

    IN USING THE PLATFORM” INDICATION MAXIMUM NUMBER OF "EMERGENCY DESCENT" INDICATION PERSONS AND LOAD ALLOWED INSIDE THE BASKET Max 200 kg “EMERGENCY DESCENT “LIFTING POINTS WITH INDICATION PROCEDURE” FORKS” “BATTERY CHARGE INDICATION PROCEDURE” ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-1...
  • Page 43 USE AND MAINTENANCE MANUAL - SECTION 9 ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-2...
  • Page 44 USE AND MAINTENANCE MANUAL - SECTION 9 3-4-5-6-7 ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-3...

  • Page 45: Attachment 2 - 24 V Hydraulic Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 2 24 V hydraulic diagram – ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-4...

  • Page 46: Attachment 3 - 220/230 V Hydraulic Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 3 – 220/230 V hydraulic diagram ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-5...

  • Page 47: Attachment 4 - 24 V Wiring Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 4 – 24 V Wiring diagram ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-6...

  • Page 48: Attachment 5 - 220/230 V Wiring Diagram

    FC1 - FC4: FINE CORSA STABIILIZZATORI FC5: MICRO PRESENZA STABILIZZATORI L1: SPIA BIANCA PRESENZA TENSIONE L2: SPIA ROSSA EMERGENZA AL QUADRO E1: EMERGENZA QUADRO E2: EMERGENZA COMANDI C1: CONTATTORE PRINCIPALE C2: CONTATTORE MOTORE ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-7...
  • Page 49 The machine, built in compliance with the model that is the object of type testing, underwent the following tests: ■ Brake test ■ Overload test ■ Operation test Producing a POSITIVE result. Tortoreto, on ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-8...

  • Page 50: Attachment 7 - Declaration Of Conformity

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 7 – Declaration of conformity ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 9-9...

  • Page 51: Maintenance Logbook

    Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-1...
  • Page 52 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-2...
  • Page 53 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-3...
  • Page 54 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-4...
  • Page 55 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-5...
  • Page 56 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-6...
  • Page 57 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-7...
  • Page 58 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-8...
  • Page 59 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-9...
  • Page 60 Every six months Perform the “THREE-MONTHLY” checks Lubrication of moving parts Check the sliding wheels Every two years Perform the “THREE-MONTHLY AND SIX-MONTHLY” checks Hydraulic oil change Date: _______________ Signature: ________________ NOTES ELEVAH 61 AERIAL PLATFORM – Rev. 03_2020 Page 10-10...
  • Page 61 NOTES:...
  • Page 62 Faraone Industrie Spa Contrada Salino – Via San Giovanni, 20 64018, Tortoreto (TE) – ITALY Tel.:+39.0861.77.22.21 – fax: +39.0861.77.22.22 www.faraone.com info@faraone.com...

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