1. Manuals
  2. Brands
  3. IPG Manuals
  4. Food Saver
  5. INTERPACK USA 2024-BFF
  6. Operations manual & parts list

IPG INTERPACK USA 2024-BFF Operations Manual & Parts List

Uniform semi-automatic case sealer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
USA 2024-BFF
UNIFORM SEMI-AUTOMATIC CASE SEALER
Serial Numbers TM136 or TM636 XX X XXX

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the INTERPACK USA 2024-BFF and is the answer not in the manual?

Questions and answers

Related Manuals for IPG INTERPACK USA 2024-BFF

Summary of Contents for IPG INTERPACK USA 2024-BFF

  • Page 1 USA 2024-BFF UNIFORM SEMI-AUTOMATIC CASE SEALER Serial Numbers TM136 or TM636 XX X XXX...

  • Page 2: Table Of Contents

    ABLE OF ONTENTS ....................1 ABLE OF ONTENTS ................... 2 ERVICE NSTRUCTIONS ......................3 ARRANTY USA 2024-BFF ................4 ESCRIPTION OF ......................5 AFETY SSUES ......................6 AFETY SSUES ......................7 AFETY SSUES ...................... 8 PECIFICATIONS ...................... 9 PECIFICATIONS ....................10 PECIFICATIONS ....................

  • Page 3: Service Instructions

    ERVICE NSTRUCTIONS Technical Support This is the Interpack Model USA 2024-BFF Uniform Semi-Automatic Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.

  • Page 4: Warranty

    ARRANTY : The following warranty is made in lieu of all other QUIPMENT WARRANTY AND LIMITED REMEDY warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of dealing, a custom or usage of trade: Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:...

  • Page 5: Description Of Usa 2024-Bff

    ESCRIPTION OF Figure 1  The Interpack USA 2024-BFF Carton Sealing Machine with HSD 2000 Tape Heads is designed to apply Intertape brand pressure sensitive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons. The USA 2024-BFF is...

  • Page 6: Safety Issues

    AFETY SSUES There are a number of safety labels used on Interpack Carton Sealers. These labels are placed at different locations (refer to figure 2) on the machine to warn operators and service personnel of possible dangers. Please read the labels on the machine and the following safety precautions before using the machine.

  • Page 7: Safety Issues

    AFETY SSUES LACEMENT OF WARNING LABELS Figure 2 (The same label can be found on the top tape head as well) UM136TW UDM136-01...
  • Page 8 Note: Should any of the safety labels shown in Figure 2 be damaged or destroyed, replacements are available. UM136TW UDM136-01...

  • Page 9: Specifications

    PECIFICATIONS Machine Dimensions Figure 3 Machine Weight The machine weighs 679 lbs. crated UM136TW UDM136-01...

  • Page 10: Specifications

    PECIFICATIONS Power Requirements Electrical - 115 VAC, 60 HZ, 9.6 A. Standard electrical equipment:  Two (2) 1/3 H.P. gear motors,  A neoprene power cord, and  A grounded plug. Contact your Intertape representative for power requirements not listed above. Operating Speed Belt speed is 82 feet per minute.

  • Page 11: Specifications

    PECIFICATIONS Operating Conditions Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean dry cartons. Tape General Use Intertape brand Pressure Sensitive Carton Sealing Tape. Tape Width 1.5 to 2 inch wide tape (36 to 48 mm) maximum. Tape Roll Diameter Maximum of 16 inches (405 mm) on a 3-inch (76.2 mm) diameter core.

  • Page 12: Specifications

    PECIFICATIONS Carton Size Capacity 2” Length (inches) Width (inches) Height (inches) Standard minimum maximum Infinite Optional minimum 3 1/2 Infinite maximum 3” Length (inches) Width (inches) Height (inches) Standard minimum maximum Infinite Optional minimum 3 1/2 maximum Infinite *The optional carton size of 2 inches high by 8 inches wide is achieved by the offset design of the Tape Heads.

  • Page 13: Set -U P Procedures

    ROCEDURES Receiving and Handling The machine is shipped to the customer in a box and fixed to a pallet.  Remove the strapping and the staples at the bottom of the box.  Lift off the box cover and sleeve. ...

  • Page 14: Set -U P Procedures

    ROCEDURES Customer supplied infeed and exit conveyors (or rollers) must be level with the machine, otherwise, the performance of the machine may be affected. The customer-supplied infeed conveyor (if used) should provide straight and level entry. The customer-supplied exit conveyor (if used) should be straight and declined no more than 1/4 inch per foot away from the machine.

  • Page 15: Set -U P Procedures

    ROCEDURES Mirror Image Controls Other than the electrical control box, there are three (3) other mirror image controls that can be placed on the right or the left hand side of the machine for easier operation. 1) Single Locking System This system is located on the bridge of the Top Tape Head Box and is used to...

  • Page 16: Set -U P Procedures

    ROCEDURES 3) Width Adjustment Handle The foldable handle that is used to adjust the width of the self-centering side rails is located on the left hand side of the machine. Unscrew and change sides. Figure 9 Tape Loading and Threading A) Tape Loading ARNING URN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD...

  • Page 17: Set -U P Procedures

    ROCEDURES B) Tape Threading ARNING HE KNIFE CONTAINED IN THE EAD IS EXTREMELY SHARP CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID PERSONNEL INJURY To thread the tape in the upper Tape Head, you do not require any special tools. ...

  • Page 18: Operating Instructions

    PERATING NSTRUCTIONS  Once the HSD 2000 Tape Heads (both bottom and top) have been loaded with tape and threaded, the machine is ready to process regular slotted cartons. The following instructions are presented in the order recommended for processing cartons successfully through the USA 2024-BFF Carton Sealing machine.

  • Page 19: Maintenance

    MAINTENANCE Depending on usage, grease acme shaft on a three months interval. Open up drive base by winding handle, apply grease to the acme shaft between the cast iron drive base supports, then close the drive base and repeat application to the outside of cast iron drive base supports.

  • Page 20: Roubleshooting

    ROUBLESHOOTING Interpack Carton Sealers are fabricated with high quality components that provide trouble-free operation for a long period. However, should a problem occur, we recommend that you consult the following table. If the problem you encounter is not discussed in this table, call Intertape Customer Service Department (see page 2 of this document).

  • Page 21: Recommended Spare Parts List

    ECOMMENDED PARE ARTS We recommend that you stock the following spare parts. ECOMMENDED ESCRIPTION UMBER UANTITY 2-inch drive belts UPM4560 Drive pulley UPM0129EV Bearing for pulley UPM0324 Flanged screw ½-13 LH UPM0698 Flanged screw ½-13 RH UPM0699 Linear bearing LM-25UU LM25UU UPM0037EV &...

  • Page 22: Appendixa - Illustrations And Parts Lists

    A – I PPENDIX LLUSTRATIONS ARTS ISTS PPENDIX ONTENTS ......................A-03 ACHINE SSEMBLY ......................A-05 SSEMBLY .....................A-07 ASSEMBLY ......................A-09 SSEMBLY ....................A-11 ENTERING SSEMBLY ..................A-13 LECTRICAL SSEMBLY .................A-15 LECTRICAL SSEMBLY LH A ....................A-17 OLUMN SSEMBLY RH A ....................A-19 OLUMN SSEMBLY ...................A-21 SSEMBLY ................A-23 SSEMBLY ..............A-25 LOATING...
  • Page 23 ’ PPENDIX ONTENTS CONT LH S ...................A-43 RIVE SSEMBLY ....................A-45 OLDER SSEMBLY ..................A-47 ECONDARY SSEMBLY ................A-49 ECONDARY SSEMBLY ....................A-51 LECTRICAL CHEMATIC UM136TW UDM136-01 A - 2...
  • Page 24 UM136T UM636T A - 3...
  • Page 25 UM136T UM636T ITEM PART # DESCRIPTION QTY. USM6115 BASE ASSEMBLY USA 2024 USM0807 COLUMN 24 LEFT ASS'Y USM0806 COLUMN 24 RIGHT ASS'Y USM0391 SINGLE LOCK.ASS'Y USM0678 SET OF ROLLERS USM5065 DRIVE BASE 50 mm BFF L.H. USM5064 DRIVE BASE 50 mm BFF R.H. USM6116 BRIDGE WITH TAPEHEAD BOX UAM0260...
  • Page 26 USM6115 A - 5...
  • Page 27 USM6115 ITEM PART # DESCRIPTION QTY. UAM0328 BASE SUB-ASS'Y UAM0275 LEG ASSEMBLY METRIC USM6111 DRIVE CENTRING ASS'Y USM0817 ELECTRICAL ASSEMBLY A - 6...
  • Page 28 UAM0328 10 13 A - 7...
  • Page 29 UAM0328 ITEM PART # DESCRIPTION QTY. UPM3287EV OUTSIDE FRAME UPM2522EV TRANSVERSE BRACING UPM4193 REAR GAP FILLER UPM3234EV OUTLET ROLLER BLOCK UPM3288EV OUTLET COVER USA SB UPM0609EV SLIDING PAD L.H. UPM0606EV SLIDING PAD R.H. UPM3815 T.H. INSERT 2" UF3170 SS SHCS M6-1 x 8mm UF3391 SS NYLON LOCK NUT M6-1.0 UF4114...
  • Page 30 UAM0275 A - 9...
  • Page 31 UAM0275 ITEM PART # DESCRIPTION QTY. UPM7640 LEG WELDMENT UPM7641 LEG ADJUSTMENT UPM7642 LEG FRICTION PLATE UF4231 FW M12 UF6393 HHCS M12-1.75 x 35mm UF4229 CARRIAGE BOLT M10-1.5 x 20 UF4230 L.W. ZINC M12 UF3680 FW M10 UF6371 LW M10 UF6314 HNR M10 x 1.5 A - 10...
  • Page 32 USM6111 A - 11...
  • Page 33 USM6111 ITEM PART # DESCRIPTION QTY. UPM0618 CHAIN #35-165 PITCH UPM7583 SHAFT COLLAR UF6371 LW M10 UF6382 HHCS M10-1.5 x 25 mm UF6314 HNR M10 x 1.5 UF3680 FW M10 UPM3242 DRIVE SUPPORT SPACER UPM0576 BUMPER UF0840 SHCS M6-1 X 25mm UF1828 FW M6 UF2210EV...
  • Page 34 USM0817 A - 13...
  • Page 35 USM0817 ITEM PART # DESCRIPTION QTY. UAM0264 ELECTRIC CONTROL BOX UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) UPM5031 LOCKNUT M20 X 1.5(FOR STRAIN RELF) UPM0209 POWER CORD, 14/3 UPM0225 CABLE 18/3 TYPE SJ UF3646 SHCS M4-0.7 x 20 A - 14...
  • Page 36 UAM0264...
  • Page 37 UAM0264 ITEM PART # DESCRIPTION QTY. UPM7527 ENCLOSURE DEMEX HIBOX 132 X 232 UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2212 BUTTON GREEN 22mm 1 N.O. UPM0407EV DIN RAIL USA 2324 UPM7440EV TB END ANCHOR FOR DN SER UPM2209EV LEGEND PLATE "E-STOP" UPM2210EV LEGEND PLATE "START"...
  • Page 38 USM0807 A - 17...
  • Page 39 USM0807 ITEM PART # DESCRIPTION QTY. UPM9712 COLUMN 24 LEFT METRIC UPM0738EV COLUMN SHAFT UPM0741EV COLUMN CAP LEFT SIDE UPM2251 SAFETY BUMPER UF5400 FHCS M5-0.8 x 12 mm UF3680 FW M10 UF6371 LW M10 UF0301 HHCS M10-1.5 x 35 UF1157 FHCS M5-0.8 x 70 UPM4210 SPRING MANDREL SHAFT...
  • Page 40 USM0806 A - 19...
  • Page 41 USM0806 ITEM PART # DESCRIPTION QTY. UPM9713 COLUMN 24 RIGHT METRIC UPM0738EV COLUMN SHAFT UPM2182EV COLUMN CAP RIGHT SIDE UPM2251 SAFETY BUMPER UF5400 FHCS M5-0.8 x 12 mm UF3680 FW M10 UF6371 LW M10 UF0301 HHCS M10-1.5 x 35 UF1157 FHCS M5-0.8 x 70 UPM4210 SPRING MANDREL SHAFT...
  • Page 42 USM6116 A - 21...
  • Page 43 USM6116 ITEM PART # DESCRIPTION QTY. UAM0326 BRIDGE SUB-ASSEMBLY UAM0296 PIVOT ASS'Y UAM0297 PIVOT ASS'Y UAM0325 TAPEHEAD BOX A - 22...
  • Page 44 UAM0326 A - 23...
  • Page 45 UAM0326 ITEM PART # DESCRIPTION QTY. UPM2521EV BRIDGE WELDMENT USA2024 UPM1011 BRIDGE PLATE COVER SLOTTED UPM1008 BRIDGE PLATE COVER UPM3360EV HEX SPACER BAR UPM3292 REAR COVER GUARDING UPM2168EV STOP RETAINER TH BOX UPM2196 TOGGLE CLAMP UPM2237 THREADED PLUG UPM2192 BLACK PLUG UPM1042 EXTENSION SPRING UPM0967EV...
  • Page 46 UAM0325 A - 25...
  • Page 47 UAM0325 ITEM PART # DESCRIPTION QTY. UPM2520EV TH BOX WELDMENT USA SB UPM7541 SPRING SUPPORT M4 UF6375 SHCS M4-0.7 x 50mm UPM1068 COMP.SPRING SWIVEL T.H. ASSY UF6376 NYLON LOCKNUT M4 UF3710 FW M4 UPM3679 FRONT PLATE GUARDING UPM9655 TOP FILLER ET Metric UPM3246 ET T.H.
  • Page 48 UAM0296 UAM0297 A - 27...
  • Page 49 UAM0296 UAM0297 UAM0296 UAM0297 ITEM PART # DESCRIPTION /QTY. /QTY. UPM1130EV PIVOT PLATE UPM9075 BEARING, PLAIN 14 x 12 x 10 UPM0968EV PIVOT SHAFT LONG T.H. BOX 222 UF6300 RETAINING RING FOR 12mm SHAFT UF1241EV BHCS M6-1 x 20 UF1192 FHCS M6-1 x 16 mm UPM1158 PIVOT SHAFT SPACER...
  • Page 50 USM0391 A - 29...
  • Page 51 USM0391 ITEM PART # DESCRIPTION QTY. UPM2869 SS SQUARE BAR 0.50" UPM2866 SS SINGLE LOCKING BLOCK UPM2846 SS FLANGED SCREW 1/2-13 R.H. UPM2844 SS FLANGED SCREW 1/2-13 L.H. UPM0703 SHORT BOX 3/4", 1/2" DR, 12 PT UPM2865 SS SINGLE LOCKING HANDLE UPM2906 SS COMPRESSION SPRING UF3329...
  • Page 52 UAM0260 A - 31...
  • Page 53 UAM0260 ITEM PART # DESCRIPTION QTY. UPM7491 WHEEL SUPPORT PLATE UPM3285EV GUIDE BLOCK UPM7538 GUIDE BLOCK TOP UAM0288 KNOB CW 5mm PIN USA2324 UPM1659 WHEEL 2-7/8"DIA.COMPR.GUIDE UF0240 HHCS 3/8-16 x 1.75 UF6373 FHCS M6 - 1 x 55 A - 32...
  • Page 54 USM5063 A - 33...
  • Page 55 USM5063 USM5063 ITEM PART # DESCRIPTION QTY. UPM2345 BFF SKI SUPPORT, WELDMENT UAM0337 SUPPORT LEG BFF METRIC UPM4551 BOTTOM PLOW BLOCK UPM2343 LOWER PLOW ROD FOR BFF RIGHT SIDE UPM2344 LOWER PLOW ROD FOR BFF LEFT SIDE UPM4553 BOTTOM FLAP DEFLC PLATE LEFT SIDE UPM4550 BRACKET UPM1647...
  • Page 56 UAM0337 A - 35...
  • Page 57 UAM0337 UAM0337 ITEM PART # DESCRIPTION QTY. UPM4559 BFF LEG WELDMENT METRIC UPM2342 EXTENDED LEG UPM1499 LEVELING PAD UF1650 HEX JAM NUT ZINC 1/2-13 UAM0009 LOCKING HANDLE SUB FOR COLUMN A - 36...
  • Page 58 USM5064...
  • Page 59 USM5064 ITEM PART # DESCRIPTION QTY. UAM0189 DRIVE BASE 50 mm BFF R.H. UPM0647 CARTON RETAINER UF1828 FW M6 UF6363 LW M6 UF0454 HHCS M6-1.0 X 16mm UPM4548 DRIVE BASE COVER BFF UF1230 BHCS 1/4-20 X 3/8 UF3278 SS BHCS M6-1 x 12 mm UPM7743 BOTTOM PLOW ROD PIVOT UF1195...
  • Page 60 UAM0189 A - 39...
  • Page 61 UAM0189 UAM0189 ITEM PART # DESCRIPTION QTY. UPM4547 DRIVE SECTION 50 mm BFF UPM7116 MOTOR T 1/3 21.4 : 1 UF1194 FHCS M6 - 1 x 25 mm UF1828 REG F.W. M6 UF0840 SHCS M6-1 X 25mm UF5900 NYLON LOCK NUT M6-1.0 UPM0029 STRIP, UHMW, 2"...
  • Page 62 USM5065...
  • Page 63 USM5065 ITEM PART # DESCRIPTION QTY. UAM0190 DRIVE BASE 50 mm BFF L.H. UPM0647 CARTON RETAINER UF1828 FW M6 UF6363 LW M6 UF0454 HHCS M6-1.0 X 16mm UPM4549 DRIVE BASE COVER BFF L.H. UF1230 BHCS 1/4-20 X 3/8 UF3278 SS BHCS M6-1 x 12 mm UPM7743 BOTTOM PLOW ROD PIVOT UF1195...
  • Page 64 UAM0190 A - 43...
  • Page 65 UAM0190 UAM0190 ITEM PART # DESCRIPTION QTY. UPM4546 DRIVE SECTION 50 mm BFF L.H. UPM7116 MOTOR T 1/3 21.4 : 1 UF1194 FHCS M6 - 1 x 25 mm UF1828 REG F.W. M6 UF0840 SHCS M6-1 X 25mm UF5900 NYLON LOCK NUT M6-1.0 UPM0129EV DRIVE PULLEY 50mm UPM0029...
  • Page 66 USM5066 A - 45...
  • Page 67 USM5066 ITEM PART # DESCRIPTION QTY. UPM4555 PLOW BLOCK FRONT UPM4558 PLOW BLOCK BACK UPM2280 PLOW ROD BFF UPM2281 FRONT FLAP PLOW ROD BB BFF UF1411 SSS M6 X 6mm UPM3413 3/8 VINYL CAP YELLOW UF1821 FW M8 UF0867 LW M8 UF6310 HHCS M8-1.25 x 25 A - 46...
  • Page 68 UM9003 A - 47...
  • Page 69 UM9003 ITEM PART # DESCRIPTION QTY. USM8075 SECOND E-STOP BOX FOR USA UPM0225 CABLE 18/3 TYPE SJ UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8 UPM0200 ADHASIVE CLAMP 1" x 1 " UPM0222 TIE WRAP 5.5"x .14" UPM0285 STRAIN RELIEF, NON-METAL A - 48...
  • Page 70 USM8075 A - 49...
  • Page 71 USM8075 ITEM PART # DESCRIPTION QTY. UPM7293 ENCLOS PB 1 HOLE NON METAL UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2209 LEGEND PLATE "E-STOP" UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8 A - 50...

Table of Contents