IPG Interpack USC 2024-BB 3 Operations Manual & Parts List
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IPG Interpack USC 2024-BB 3 Operations Manual & Parts List

Uniform semi-automatic case sealer
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USC 2024-BB 3"
Uniform Semi-Automatic Case Sealer
For Machines Starting With Serial Number TM-XX X XXX
For all other serial numbers, contact Customer Service @ 800-474-8273 (Menu #3)
This manual also available at
www.Intertapepolymer.com
Intertape Polymer Group © 2021

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Summary of Contents for IPG Interpack USC 2024-BB 3

  • Page 1 USC 2024-BB 3” Uniform Semi-Automatic Case Sealer For Machines Starting With Serial Number TM-XX X XXX For all other serial numbers, contact Customer Service @ 800-474-8273 (Menu #3) This manual also available at www.Intertapepolymer.com Intertape Polymer Group © 2021...

  • Page 2: Table Of Contents

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Table of Contents Table of Contents Chapter Title Page GENERAL INFORMATION ....................Revision Control ........................1-1 Technical Support ........................1-1 Replacement Parts ........................1-1 Field Service Assistance ......................1-2 Warranty ..........................1-2 Description of USC 2024-BB 3" Uniform Semi-Automatic Case Sealer ........
  • Page 3 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Table of Contents Chapter Title Page Machine Final Assembly ......................4-6 Connecting Utilities ......................... 4-7 4.7.1 Electrical Utilities ......................... 4-7 Relocation of Operator Controls ..................... 4-8 Removing Tape Heads Prior to Tape Loading ................
  • Page 4 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Table of Contents List of Figures Figure Name Page Figure 1-1 USC 2024-BB 3" Uniform Semi-Automatic Case Sealer ............1-4 Figure 1-2 Optional Equipment ........................1-5 Figure 2-1 Safety Label Placement ......................2-2 Figure 3-1 Machine Dimensions ........................
  • Page 5 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Table of Contents Figure Name Page Figure 7-1 Cleaning the Machine ......................... 7-3 Figure 7-2 Lubricating the Machine ......................7-4 List of Tables Table Name Page Table 1-1 Replacement Parts ........................1-1 Table 2-1 Operators Skill Level ........................

  • Page 6: General Information

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER General Information Chapter 1 GENERAL INFORMATION 1.1 R EVISION ONTROL REV00 ................................Initial Release 1.2 T ECHNICAL UPPORT This is the Interpack Model USC 2024-BB 3” Uniform Semi-Automatic Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes.

  • Page 7: Replacement Parts

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER General Information Replacement Parts Order parts by item number, part description, and quantity required. Replacement parts are available from your authorized Interpack distributor exclusively. Should you require assistance selecting the correct part, you may call: Intertape Polymer Group Interpack Machinery 9940 Currie Davis Drive, Suite 23B...
  • Page 8 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER General Information If any part is proven defective within its warranty period, then the exclusive remedy and Intertape’s and the seller's sole obligation shall be, at Intertape’s option, to repair or replace the part, provided the defective part is returned immediately to Intertape’s factory or an authorized service station designated by Intertape.

  • Page 9: Figure 1-1 Usc 2024-Bb 3" Uniform Semi-Automatic Case Sealer

    Figure 1-1 USC 2024-BB 3” Uniform Semi-Automatic Case Sealer The Interpack USC 2024-BB 3” Uniform Semi-Automatic Case Sealer with HSD® 2000 ET II Tape Heads is designed to apply Intertape brand pressure sensitive case sealing tape to the top and bottom center seam of regular slotted corrugated cases.

  • Page 10: Optional Equipment

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER General Information 1.7 O PTIONAL QUIPMENT Figure 1-2 Optional Equipment...
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  • Page 12: Important Safeguards

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards Chapter 2 IMPORTANT SAFEGUARDS 2.1 S AFETY ABELS There is a number of safety labels used on the USC 2024-BB 3” Uniform Semi-Automatic Case Sealer. These labels are placed at different locations on the machine to warn operators and service personnel of possible dangers (refer to Figure 2-1).

  • Page 13: Safety Label Placement

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards 2.2 S AFETY ABEL LACEMENT Figure 2-1 Safety Label Placement...

  • Page 14: Safety Label Descriptions

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards 2.3 S AFETY ABEL ESCRIPTIONS There Are A Number Of Safety Labels Used On Intertape Case Sealers. The label shown is affixed to the upper tape head assembly on both sides of the machine. It warns operators and service personnel of the presence of the cutting blade that may not be visible.
  • Page 15 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards The label shown is affixed on the side of the column. This label provides convenient safety instructions for the operator and service personnel in the operation of the Intertape Case Sealing Equipment. Note: Should any of the safety labels placed on the Case Sealer be damaged or destroyed, replacements are available through your distributor.

  • Page 16: Explanation Of Signal Word Consequences

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards 2.4 E XPLANATION OF IGNAL ONSEQUENCES WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury or property damage. CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury or property damage.

  • Page 17: Operator Skill Level Descriptions

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards 2.5 O PERATOR KILL EVEL ESCRIPTIONS Important: The area supervisor must ensure that the operator has been properly trained on all machine functions before operating the machine. 2.5.1 Skill “A” Machine Operator This operator is trained to use the machine with the machine controls.
  • Page 18 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards Notes...
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  • Page 20: Specifications

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Specifications Chapter 3 SPECIFICATIONS 3.1 M ACHINE IMENSIONS Figure 3-1 Machine Dimensions...

  • Page 21: Machine Components

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Specifications 3.2 M ACHINE OMPONENTS Figure 3-2 Machine Components...

  • Page 22: Machine Operating Conditions

    3.3.3 Tape Specifications Use IPG Pressure Sensitive Case Sealing Tape. The machine can accommodate tape widths of 2 in. (50.8mm). The standard Tape Leg Length of 2.25 in. (57.2mm) is factory set. The standard tape leg length may vary up to ¼...

  • Page 23: Case Processing Stability

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Specifications The case sealer can accommodate most cases within the size ranges listed below Machines Equipped with 2 in. Tape Heads Case Size Length Width Height 6 in. (150mm) 6 in. (150mm) 4.75 in. (120mm) Minimum Maximum Infinite...
  • Page 24 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Specifications...
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  • Page 26: Set-Up Procedures

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures Chapter 4 SET-UP PROCEDURES 4.1 R ECEIVING AND ANDLING The machine is shipped to the customer fixed to a pallet. The machine is enclosed with either a corrugated sleeve and cap or an HSC corrugated box. The sequence below is step by step instructions to remove all packing materials (refer to Figure 4-1).

  • Page 27: Caster Installation (If Purchased)

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.2 C ASTER NSTALLATION URCHASED WARNING: CASTER INSTALLATION REQUIRES RAISING THE MACHINE TO ACCESS THE BOTTOM OF EACH LEG. FOLLOW ALL POSSIBLE SAFETY PROCEDURES PRIOR TO AND DURING THIS PROCESS. 1. With a forklift, raise the machine to allow access to the bottom of each leg (refer to Figure 4-2). 2.

  • Page 28: Machine Height Adjustment

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.3 M ACHINE EIGHT DJUSTMENT WARNING: MACHINE HEIGHT ADJUSTMENT REQUIRES RAISING THE MACHINE TO ADJUST EACH LEG. FOLLOW ALL POSSIBLE SAFETY PROCEDURES PRIOR TO AND DURING THIS PROCESS. The USC 2024-BB 3” Uniform Semi-Automatic Case Sealer must be installed on near-level ground. Use the adjustable legs to ensure that the machine is level and firmly on the ground (no rocking).
  • Page 29 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.4 I NSTALLATION OF NTERPACK RAND EED AND ABLES NCLUDED Install the infeed and exit tables by matching the slots with the studs on the machine and sliding the table down. Figure 4-4 In-Feed and Exit Roller Tables...

  • Page 30: Installation Of External In-Feed And Exit Conveyors

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.5 I NSTALLATION OF XTERNAL EED AND ONVEYORS 1. Customer supplied in-feed conveyor (if used) should provide straight and level entry into the case sealer (refer to Figure 4-5). 2. Customer supplied gravity exit conveyor (if used) should be straight and declined no more than 0.24 in./ft. (20mm/meter) away from the machine to convey the sealed cases away from the machine.

  • Page 31: Machine Final Assembly

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.6 M ACHINE INAL SSEMBLY The machine is shipped with the adjustment handles packaged in a plastic bag. These handles must be installed on the machine prior to making any adjustments (refer to Figure-4-6). 1.

  • Page 32: Connecting Utilities

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.7 C ONNECTING TILITIES 4.7.1 Electrical Utilities An 11 foot (3.4m) standard three conductor power cord with plug is provided for 115V, 60Hz, 15A electrical service. The receptacle must be properly grounded. Before the machine is plugged into the receptacle, ensure that all materials are removed from the machine.

  • Page 33: Relocation Of Operator Controls

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.8 R ELOCATION PERATOR ONTROLS This case sealer is shipped with the operator controls mounted on the left hand side of the machine (when viewed from the in feed of the machine). Certain machines have the ability to relocate the operator controls to the opposite side (refer to Figure 4-8).

  • Page 34: Removing Tape Heads Prior To Tape Loading

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.9 R EMOVING EADS RIOR TO OADING 4.9.1 Removing Upper Tape Head 1. Slide tape head lock upwards to unlock the tape head (refer to Figure 4-10). 2. Slide tape head toward the inlet end of machine and lift out of rear slot. Figure 4-9 Removing Upper Tape Head 4.9.2 Removing Lower Tape Head 1.

  • Page 35: Tape Loading

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.10 T OADING The HSD® 2000 ET II Tape Heads accommodate 2 in. (50.8mm) wide tape rolls (refer to Figure 4-12). 1. Place the tape head onto a sturdy, flat surface. 2.

  • Page 36: Tape Threading Preparation

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.11 T HREADING REPARATION WARNING: THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP. USE CAUTION WHEN THREADING THE TAPE TO AVOID PERSONAL INJURY. Threading the tape in the Tape Head does not require any special tools (refer to Figure 4-13). Pull approximately 12 in.

  • Page 37: Tape Threading

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.12 T HREADING 1. Thread the Tape Tail over the Peel Off Roller (refer to Figure 4-14). 2. Thread the Tape over and around the first “smooth” Guide Roller. 3. Continue to thread the tape over and around the “knurled” Clutch Roller. 4.

  • Page 38: Reinstalling Tape Heads

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures 4.13 R EINSTALLING EADS 1. Insert exit end of Tape Head into rear slots (refer to Figure 4-15). 2. Rotate front of Tape Head down into front slots. 3. Push front of Tape Head down to seat in bottom of slot. 4.
  • Page 39 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Set-Up Procedures Notes 4-14...

  • Page 40: Operating Instructions

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Operating Instructions Chapter 5 OPERATING INSTRUCTIONS 5.1 I NITIAL ONDITION 1. Raise the Upper Tape Head (refer to Figure 5-1A). 2. Open Side Drives or Centering Guides (refer to Figure 5-1B). 3. Loosen each Locking Knob and open Top Squeezers (refer to Figure 5-1C). Figure 5-1 Initial Condition...

  • Page 41: Preparing Case To Be Processed

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Operating Instructions 5.2 P REPARING ASE TO BE ROCESSED 5.2.1 Flap Folding 1. Fold minor flaps inward (refer to Figure 5-2). 2. Fold major flaps inward (refer to Figure 5-3). Figure 5-2 Fold Minor Flaps Figure 5-3 Fold Major Flaps 5.2.2 Overfills and Void Fills Overfills and Void Fills, (refer to Figures 5-4 and 5-5), should be avoided to assure proper processing of...

  • Page 42: Case Adjustment

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Operating Instructions 5.3 C DJUSTMENT 5.3.1 Height Adjustment 1. Insert the case to just before front roller of Lower Tape Head (refer to Figure 5-6). 2. Turn Case Height Handle clockwise until Upper Head contacts top of case. Upper Tape Head should contact case firmly enough to keep major flaps closed but not restrict processing of case or score the top of case.

  • Page 43: Width Adjustment

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Operating Instructions 5.3.2 Width Adjustment Turn Case Width Handle and adjust side guides until they contact case. Side guides should contact the case firmly enough so case processes smoothly but not so firm as to score the side of the case. Finish by tightening handle.

  • Page 44: Power On

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Operating Instructions 5.4 P OWER 1. Rotate the E-Stop button clockwise 1/4 turn to reset the knob (refer to Figure 5-9). 2. Push the green START button to start the machine and process the case. Figure 5-9 Power ON 5.5 R EVIEW OF...
  • Page 45 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Operating Instructions Notes...

  • Page 46: Troubleshooting

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Troubleshooting Chapter 6 TROUBLESHOOTING The USC 2024-BB 3” Uniform Semi-Automatic Case Sealer is fabricated with high quality components that provide trouble-free operation for a long period of time. However, should a problem occur, we recommend that you consult the following table.
  • Page 47 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Troubleshooting Trouble Possible Causes Solutions Drive belts start, then Motor starter trips. Call maintenance. stop. Void Fill cases do not Upper Tape Head wipe down rollers -Install lighter gauge Tape Head process properly. collapse inside case.
  • Page 48 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Troubleshooting Trouble Possible Causes Solutions Upper Head adjustment Dust and dirt on Acme Screw. Clean Acme Screws, lubricate with handle is hard to turn. light machine grease. Upper Head misaligned. Re-align Upper Head.
  • Page 49 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Troubleshooting Notes...

  • Page 50: Preventive Maintenance

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Preventive Maintenance Chapter 7 PREVENTIVE MAINTENANCE 7.1 M ACHINE REVENTIVE AINTENANCE The USC 2024-BB 3” Uniform Semi-Automatic Case Sealer has been designed and manufactured with the finest components to provide long, trouble free performance. General preventive maintenance will improve performance and prolong the life of the case sealer.

  • Page 51: Table 7-2 Tape Head Preventative Maintenance Chart

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Preventive Maintenance Frequency Item Action Required Material Weekly Monthly Quarterly Blade Guard Oiler Pad Lubricate Lightweight oil Hardware Re‐tighten any loose hardware Replace any missing hardware Cutter Blade Inspect for wear Clean Solvent Cleaner Mandrel Assembly Disassemble &...

  • Page 52: Cleaning The Machine

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Preventive Maintenance 7.2 C LEANING THE ACHINE WARNING: EXERCISE ALL SAFETY PRECAUTIONS PRIOR TO STARTING THIS PROCEDURE. DISCONNECT ELECTRICAL POWER AND WEAR APPROVED SAFETY GLASSES. 7.2.1 Belt Drive Pulley Shaft Insert an air nozzle along the top edge of the belt into the opening of the drive base and clean out any dust and dirt (refer to Figure 7-1).

  • Page 53: Lubricating The Machine

    USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Preventive Maintenance 7.3 L UBRICATING THE ACHINE 7.3.1 Column Screw Lubricate screw with light machine grease (refer to Figure 7-2). Figure 7-2 Lubricating the Machine...
  • Page 54 USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Preventive Maintenance Notes...
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