IPG Interpack USA 3036-SB Operator's Manual & Parts List
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IPG Interpack USA 3036-SB Operator's Manual & Parts List

Uniform semi-automatic case sealer
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USA 3036-SB
UNIFORM SEMI-AUTOMATIC CASE SEALER
Serial Numbers TM509 XX X XXX

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Summary of Contents for IPG Interpack USA 3036-SB

  • Page 1 USA 3036-SB UNIFORM SEMI-AUTOMATIC CASE SEALER Serial Numbers TM509 XX X XXX...

  • Page 2: Table Of Contents

    ABLE OF ONTENTS ....................2 ABLE OF ONTENTS .................... 4 ERVICE NSTRUCTIONS ......................5 ARRANTY USA 3036-SB ................6 ESCRIPTION OF ......................7 AFETY SSUES ......................8 AFETY SSUES ..................... 10 PECIFICATIONS ..................... 11 PECIFICATIONS ..................... 12 PECIFICATIONS .................... 13 ROCEDURES ....................
  • Page 3 REVISION CONTROL REV02 ………………………………………………………………....UPDATED REV03……………………………………………………... UPDATED SPARE PARTS REV04 ………………………………………………………………....UPDATED UM509TW UDM10009-04...

  • Page 4: Service Instructions

    ERVICE NSTRUCTIONS Service This is the Interpack Model USA 3036-SB Uniform Side Belt Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.

  • Page 5: Warranty

    ARRANTY : The following warranty is made in lieu of all other QUIPMENT WARRANTY AND LIMITED REMEDY warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of dealing, a custom or usage of trade: Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:...

  • Page 6: Description Of Usa 3036-Sb

    ESCRIPTION OF Figure 1  The Interpack USA 3036-SB Carton Sealing Machine with HSD 2000 ETII Tape Heads is designed to apply Intertape brand pressure sensitive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons. The USA 3036-SB is...

  • Page 7: Safety Issues

    AFETY SSUES There are a number of safety labels used on Interpack Carton Sealers. These labels are placed at different locations (refer to figure 2) on the machine to warn operators and service personnel of possible dangers. Please read the labels on the machine and the following safety precautions before using the machine.

  • Page 8: Safety Issues

    AFETY SSUES LACEMENT OF WARNING LABELS Figure 2 (The same label can be found on the top tape head as well) UM509TW UDM10009-04...
  • Page 9 Note: Should any of the safety labels shown in Figure 2 be damaged or destroyed, replacements are available. UM509TW UDM10009-04...

  • Page 10: Specifications

    PECIFICATIONS Machine Dimensions Overall outside dimensions:  Height: 90 inches maximum  Length: 51 inches  Width: 52 ½ inches Figure 3 Machine Weight The machine weighs 645 lbs. Power Requirements Electrical - 115 VAC, 60 HZ, 9.6 A. Standard electrical equipment: ...

  • Page 11: Specifications

    PECIFICATIONS Operating Conditions Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean dry cartons. Tape General Use Intertape brand Pressure Sensitive Carton Sealing Tape. Tape Width 2.5 to 3 inch wide tape (65 to 75 mm) maximum. Tape Roll Diameter Maximum of 16 inches (405 mm) on a 3-inch (76.2 mm) diameter core.

  • Page 12: Specifications

    PECIFICATIONS Carton Size Capacity Height (inches) Width (inches) Length (inches) Standard minimum maximum Infinite UM509TW UDM10009-04...

  • Page 13: Set -U P Procedures

    ROCEDURES Receiving and Handling The machine is shipped to the customer in a box and fixed to a pallet.  Remove the strapping and the staples at the bottom of the box.  Lift off the box cover and sleeve. ...

  • Page 14: Set -U P Procedures

    ROCEDURES Customer supplied infeed and exit conveyors (or rollers) must be level with the machine, otherwise, the performance of the machine may be affected. The customer-supplied infeed conveyor (if used) should provide straight and level entry. The customer-supplied exit conveyor (if used) should be straight and declined no more than 1/4 inch per foot away from the machine.

  • Page 15: Set -U P Procedures

    ROCEDURES Mirror Image Controls Other than the electrical control box, there are three (3) other mirror image controls that can be placed on the right or the left hand side of the machine for easier operation. I T E M N O . Q T Y . P A R T N O .

  • Page 16: Set -U P Procedures

    ROCEDURES 3) Width Adjustment Handle The foldable handle that is used to adjust the width of the self-centering side rails is located on the left hand side of the machine. Unscrew and change sides. Figure 8 Tape Loading and Threading A) Tape Loading ARNING URN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD...

  • Page 17: Set -U P Procedures

    ROCEDURES B) Tape Threading ARNING HE KNIFE CONTAINED IN THE EAD IS EXTREMELY SHARP CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID PERSONNEL INJURY To thread the tape in the upper Tape Head, you do not require any special tools. ...

  • Page 18: Operating Instructions

    PERATING NSTRUCTIONS  Once the HSD 2000 ETII Tape Heads (both bottom and top) have been loaded with tape and threaded, the machine is ready to process regular slotted cartons. following instructions are presented in the order recommended for processing cartons successfully through the USA 3036-SB Carton Sealing machine.

  • Page 19: Maintenance

    MAINTENANCE Depending on usage, grease acme shaft on a three months interval. Open up drive base by winding handle, apply grease to the acme shaft between the cast iron drive base supports, then close the drive base and repeat application to the outside of cast iron drive base supports.

  • Page 20: Troubleshooting

    ROUBLESHOOTING Interpack Carton Sealers are fabricated with high quality components that provide trouble-free operation for a long period. However, should a problem occur, we recommend that you consult the following table. If the problem you encounter is not discussed in this table, call Intertape Customer Service Department (see page 2 of this document).

  • Page 21: Ecommended Pare Arts Ist

    ECOMMENDED PARE ARTS We recommend that you stock the following spare parts. ECOMMENDED ESCRIPTION UMBER UANTITY Bearing Pulley UPM0324 Bumper UPM0576 Belt UPM2565 Linear Bearing LM25UU Constant Force Spring 33lbs. UPM0740 Wheel 2-7/8” Dia. Compression Guide UPM1659 Single Locking Handle UPM0688EV UM509TW UDM10009-04...

  • Page 22: Appendixa - Illustrations And Parts Lists

    A – I PPENDIX LLUSTRATIONS ARTS ISTS PPENDIX ONTENTS UM509T (illustration)....................A-24 UM509T (parts list)......................A-25 (illustration)..................A-26 TRUCTURE (parts list)..................A-27 TRUCTURE LEG ASSEMBLY (illustration)..................A-28 LEG ASSEMBLY (parts list)..................A-29 ELECTRICAL ASSEMBLY (illustration)..............A-30 ELECTRICAL ASSEMBLY (parts list)...............A-31 ELECTRIC BOX (illustration)..................A-32 ELECTRIC BOX (parts list)..................A-33 COLUMN LEFT (illustration)..................A-34 COLUMN LEFT (parts list)..................A-35 COLUMN RIGHT (illustration)..................A-36...
  • Page 23 PIVOT ASSEMBLY LEFT & RIGHT (illustration)............A-44 PIVOT ASSEMBLY LEFT & RIGHT (parts list)............A-45 SINGLE LOCKING DEVICE (illustration)..............A-46 SINGLE LOCKING DEVICE (parts list)..............A-47 COMPRESSION GUIDE (illustration)................A-48 COMPRESSION GUIDE (parts list)................A-49 CENTRING ASSEMBLY (illustration)...............A-50 CENTRING ASSEMBLY (parts list)................A-51 DRIVE BASE ASSEMBLY RIGHT (illustration)............A-52 DRIVE BASE ASSEMBLY RIGHT (parts list)............A-53 DRIVE BASE ASSEMBLY LEFT (illustration)............A-54 DRIVE BASE ASSEMBLY LEFT (parts list).............A-55...
  • Page 24 UM509T A-24 USA 3036-SB METRIC...
  • Page 25 UM509T ITEM PART # DESCRIPTION QTY. USM8110 BASE ASSEMBLY USM8116 COLUMN 3036 SB LEFT USM8117 COLUMN 3036 SB RIGHT USM7564 BRIDGE WITH TAPEHEAD BOX USM8114 SINGLE LOCKING DEVICE UAM0260 COMPRESSION GUIDE USA2324 BB USM8113 DRIVE CENTRING ASS'Y UAM1079 DRIVE BASE 100 mm RIGHT UAM1078 DRIVE BASE 100 mm LEFT A-25...
  • Page 26 USM8110 24 19 A-26 USA 3036-SB METRIC...
  • Page 27 USM8110 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7632 BASE, MACHINE, 3036 UPM7633 TRANSVERSE BRACING 3036 SB UAM0275 LEG ASSEMBLY METRIC UPM7645 PVC ROLLER 3036 METRIC UPM3227 PVC ROL CHARCOAL DIA 1.9 X 4.50 UPM3234EV OUTLET ROLLER BLOCK UPM3288EV OUTLET COVER USA SB UPM3229 INLET COVER UPM0606EV...
  • Page 28 UAM0275 A-28 USA 3036-SB METRIC...
  • Page 29 UAM0275 ITEM PART # DESCRIPTION QTY. UPM7640 LEG WELDMENT UPM7641 LEG ADJ USTMENT UPM7642 LEG FRICTION PLATE UF4230 L.W. ZINC M12 UF6393 HHCS M12-1.75 x 35 UF3680 FW M10 UF6371 L.W. M10 UF6314 HNR M10 x 1.5 UF4229 CARRIAGE BOLT M10-1.5 x 20 UF4231 FW M12 A-29...
  • Page 30 USM0817 A-30 USA 3036-SB METRIC...
  • Page 31 USM0817 ITEM PART # DESCRIPTION QTY. UAM0264 ELECTRIC BOX ASSEMBLY UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) 4 UPM0341EV LOCKNUT M20 X 1.5(FOR STRAIN RELF) UPM0209 POWER CORD, 14/3 UPM0225 CABLE 18/3 TYPE SJ UF3646 SHCS M4-0.7 x 20 A-31 USA 3036-SB METRIC...
  • Page 32 UAM0264 A-32 USA 3036-SB METRIC...
  • Page 33 UAM0264 UAM0264/ ITEM PART # DESCRIPTION QTY. UPM7527 ENCLOSURE DEMEX HIBOX 132 X 232 UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2212 BUTTON GREEN 22mm 1 N.O. UPM0407EV DIN RAIL USA 2324 UPM7440EV TB END ANCHOR FOR DN SER UPM2209EV LEGEND PLATE "E-STOP" UPM2210EV LEGEND PLATE "START"...
  • Page 34 USM8116 A-34 USA 3036-SB METRIC...
  • Page 35 USM8116 ITEM PART # DESCRIPTION QTY. UPM9691 COLUMN 36 LEFT METRIC UPM4522 COLUMN SHAFT UPM9651 COLUMN BLOCK 40 mm BORE UPM0741EV COLUMN CAP LEFT SIDE UPM0743 SPRING MANDREL SHAFT UPM0742 SPRING SPOOL UF5400 FHCS M5-0.8 x 12 mm UF1157 FHCS M5-0.8 x 70 UPM2251 SAFETY BUMPER UPM0740...
  • Page 36 USM8117 A-36 USA 3036-SB METRIC...
  • Page 37 USM8117 ITEM PART # DESCRIPTION QTY. UPM9692 COLUMN 36 RIGHT METRIC UPM4522 COLUMN SHAFT UPM9651 COLUMN BLOCK 40 mm BORE UPM2182EV COLUMN CAP RIGHT SIDE UPM0743 SPRING MANDREL SHAFT UPM0742 SPRING SPOOL UF5400 FHCS M5-0.8 x 12 mm UF1157 FHCS M5-0.8 x 70 UPM2251 SAFETY BUMPER UPM0740...
  • Page 38 USM7564 A-38 USA 3036-SB METRIC...
  • Page 39 USM7564 ITEM PART # DESCRIPTION QTY. UAM0276 BRIDGE SUB-ASSEMBLY 3036 SB UAM0325 TAPEHEAD BOX USA 3036 SB UAM0296 PIVOT ASS'Y UAM0297 PIVOT ASS'Y A-39 USA 3036-SB METRIC...
  • Page 40 UAM0276 17 18 A-40 USA 3036-SB METRIC...
  • Page 41 UAM0276 ITEM PART # DESCRIPTION QTY. UPM9654 BRIDGE 3036 SB UPM1011 BRIDGE PLATE COVER SLOTTED UPM1008 BRIDGE PLATE COVER UPM3360EV HEX SPACER BAR UPM3292 REAR COVER GUARDING UPM2168EV STOP RETAINER TH BOX UPM2196 TOGGLE CLAMP UPM2192 BLACK PLUG UPM1042 EXTENSION SPRING UPM0967EV SPRING RETAINER LONG UF4050EV...
  • Page 42 UAM0325 A-42 USA 3036-SB METRIC...
  • Page 43 UAM0325 ITEM PART # DESCRIPTION QTY. UPM2520EV TH BOX WELDMENT USA SB UPM7541 SPRING SUPPORT M4 UF6375 SHCS M4-0.7 x 50mm UPM1068 COMP.SPRING SWIVEL T.H. ASSY UF6376 NYLON LOCKNUT M4 UF3714 FHCS M4-0.7 x 12mm UF3710 FW M4 UPM3679 FRONT PLATE GUARDING UPM9655 TOP FILLER ET Metric UPM3246...
  • Page 44 UAM0296 UAM0297 A-44 USA 3036-SB METRIC...
  • Page 45 UAM0296 UAM0297 ITEM PART # DESCRIPTION UAM0297/QTY. UAM0296/QTY. UPM1130EV PIVOT PLATE REAR UPM9075 BEARING PERMAGLIDE 12 X 14 X 10 UPM0968EV PIVOT SHAFT LONG T.H. BOX 222 UF6300 RETAINING RING FOR 12mm SHAFT UF1241EV BHCS M6-1 x 20 UF1192 FHCS M6-1 x 16 mm UPM1158 PIVOT SHAFT SPACER UF1940...
  • Page 46 USM8114 A-46 USA 3036-SB METRIC...
  • Page 47 USM8114 A-47 USA 3036-SB METRIC...
  • Page 48 UAM0260 A-48 USA 3036-SB METRIC...
  • Page 49 UAM0260 ITEM PART # DESCRIPTION QTY. UPM7491 WHEEL SUPPORT PLATE UPM3285EV GUIDE BLOCK UPM7538EV GUIDE BLOCK TOP UAM0288 KNOB CW 5mm PIN USA2324 UPM1659 WHEEL 2-7/8"DIA.COMPR.GUIDE UF0240 HHCS 3/8-16 x 1.75 UF6373 FHCS M6 - 1 x 55 A-49 USA 3036-SB METRIC...
  • Page 50 USM8113 A-50 USA 3036-SB METRIC...
  • Page 51 USM8113 ITEM PART # DESCRIPTION QTY. UPM0618 CHAIN #35-165 PITCH UPM7583 SHAFT COLLAR UF6371 L.W. M10 UF6382 HHCS M10-1.5 x 25 mm UF6314 HNR M10 x 1.5 UF3680 FW M10 UPM3242 DRIVE SUPPORT SPACER UPM0576 BUMPER UF0840 SHCS M6-1 X 25mm UF1828 REG F.W.
  • Page 52 UAM1079 14 15 21 22 A-52 USA 3036-SB METRIC...
  • Page 53 UAM1079 ITEM PART # DESCRIPTION QTY. UPM9673 DRIVE SECTION RIGHT 100 mm UPM1879EV TENSIONNER SLIDE UF5402 FHCS M6 - 1 x 20 UPM0101EV TENSIONNER SPRING HOLDER UF1191 FHCS M10-1.5 x 25 UPM0109 IDLER PULLEY SPACER UPM0112 SPRING LOCATOR PIN UPM0392 IDLER PULLEY UPM0324 BEARING, PULLEY...
  • Page 54 UAM1078 A-54 USA 3036-SB METRIC...
  • Page 55 UAM1078 ITEM PART # DESCRIPTION QTY. UPM9674 DRIVE SECTION LEFT UPM1879EV TENSIONNER SLIDE UF5402 FHCS M6 - 1 x 20 UPM0101EV TENSIONNER SPRING HOLDER UF1191 FHCS M10-1.5 x 25 UPM0109 IDLER PULLEY SPACER UPM0112 SPRING LOCATOR PIN UPM0392 IDLER PULLEY UPM0324 BEARING, PULLEY UF2220...
  • Page 56 UM9003 A-56 USA 3036-SB METRIC...
  • Page 57 UM9003 ITEM PART # DESCRIPTION QTY. USM8075 SECOND E-STOP BOX FOR USA UPM0225 CABLE 18/3 TYPE SJ UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8 UPM0200 MTG. CLAMP,ADH.1.2"X1.2" UPM0222 TY-RAP,5.5"X.14" UPM0285 STRAIN RELIEF, NON-METAL A-57 USA 3036-SB METRIC...
  • Page 58 USM8075 A-58 USA 3036-SB METRIC...
  • Page 59 USM8075 ITEM PART # DESCRIPTION QTY. UPM7293 ENCLOS PB 1 HOLE NON METAL UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2209 LEGEND PLATE "E-STOP" UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8 A-59 USA 3036-SB METRIC...
  • Page 60 Electrical Drawing A-60 USA 3036-SB METRIC...

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