Panduit CT-2500 Operation Manual
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Panduit CT-2500 Operation Manual

Battery operated crimping tool
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PA25346A01
Rev. 04 4-2014
CT-2500 and CT-2500/E
BATTERY OPERATED CRIMPING TOOL
OPERATION MANUAL
© Panduit Corp. 2014
CT-2500 TOOL SHOWN WITH CT-2525CH CRIMPING HEAD
• CT-2500 and CT-2500/E Battery Operated Crimping Tools, to be used with
optional Crimp Heads: CT-2525CH, CT-2550CH, CT-2570CH and CT-2500CH
(sold separately).
WARNING
Read and understand all of the instructions and safety
information in this manual prior to operating or servicing this tool.
Retain this manual for future reference.
Email:
techsupport@panduit.com
Technical Support
1-888-506-5400, Ext. 83255
EU Website:
www.panduit.com/emea
Panduit Europe • EMEA Service Center
Almelo, Netherlands
www.panduit.com
EU Email:
Tel: +31 546 580 452 • Fax: +31 546 580 441
emeatoolservicecenter
@panduit.com

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Summary of Contents for Panduit CT-2500

  • Page 1 BATTERY OPERATED CRIMPING TOOL OPERATION MANUAL © Panduit Corp. 2014 CT-2500 TOOL SHOWN WITH CT-2525CH CRIMPING HEAD • CT-2500 and CT-2500/E Battery Operated Crimping Tools, to be used with optional Crimp Heads: CT-2525CH, CT-2550CH, CT-2570CH and CT-2500CH (sold separately). WARNING Read and understand all of the instructions and safety information in this manual prior to operating or servicing this tool.

  • Page 2: Table Of Contents

    TOOL SPECIFICATIONS ........................2 OPTIONAL ACCESSORIES ....................... 3 CT-2500 and CT-2500/E TOOLS ....................... 3 PRECAUTIONS AND GENERAL GUIDELINES ................3 IMPORTANT FEATURES OF THE CT-2500 and CT-2500/E BATTERY OPERATED CRIMPING TOOLS..................6 INSTALLATION Crimping Head Installation ....................... 7 TOOL OPERATION ..........................7 MAINTENANCE ..........................

  • Page 3: Introduction

    CT-2500 and CT-2500/E © Panduit Corp. 2014 INTRODUCTION The CT-2500 and CT-2500/E Battery Operated Crimping Tools can crimp #10 AWG thru #22 AWG Panduit terminals, disconnects and splices. The Battery Operated Crimping Tool develops up to 1.7 tons (15kN) of compressive force.

  • Page 4: Optional Accessories

    CD-550 #22 – #10 AWG insulated terminals and splices; and specific insulated disconnects. CT-2570CH or Crimping head or die insert for installing most of the following Panduit CD-570 products: #22 – #10 AWG and 0,5 – 6,0 mm non-insulated terminals, disconnects;...
  • Page 5 OPERATION MANUAL CT-2500 and CT-2500/E © Panduit Corp. 2014 WARNING Hazards which, if not avoided, COULD result in severe injury or death. CAUTION Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. WARNING Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
  • Page 6 OPERATION MANUAL CT-2500 and CT-2500/E © Panduit Corp. 2014 WARNING Do not dispose of batteries in a fire. They will vent fumes and may explode. Failure to observe this warning can result in severe injury from harmful fumes or burns from flying debris.

  • Page 7: Important Features Of The Ct-2500 And Ct-2500/Ebattery Operated Crimping Tools

    OPERATION MANUAL CT-2500 and CT-2500/E © Panduit Corp. 2014 IMPORTANT FEATURES OF THE CT-2500 and CT-2500/E BATTERY OPERATED CRIMPING TOOLS • The hydraulic unit incorporates an automatic retraction which returns the piston into its starting position when the maximum force is reached.

  • Page 8: Crimping Head Installation

    OPERATION MANUAL CT-2500 and CT-2500/E © Panduit Corp. 2014 INSTALLATION CRIMPING HEAD REMOVAL / INSTALLATION Rotate crimping head adapter fully -- clockwise (see Figure 2). Press retract slide to lower piston completely. Pull out the pins for mounting a different crimping head on the adapter, or to change the crimping dies.

  • Page 9: Maintenance

    MAINTENANCE Daily Maintenance Before Use: Inspect dies for wear or damage such as cracks, gouges, or chips. Inspect the tool for damage or leaks. If damage is detected, contact PANDUIT Tool Division. WARNING Skin Injection Hazard: • Do not use hands to check for leaks.

  • Page 10: Use Of The Battery Cartridge And Charging Unit

    OPERATION MANUAL CT-2500 and CT-2500/E © Panduit Corp. 2014 USE OF THE BATTERY CARTRIDGE (CT-2500BC) AND CHARGING UNIT (CT-2500CHR AND CT-2500CHR/E The charging unit is run with a nominal voltage of 120 V (CT-2500CHR), or (230 V for CT-2500CHR/E) and a frequency of 50-60 Hz. New batteries must be charged prior to use. To remove the battery, actuate the battery lock and pull it out of the tool.

  • Page 11: Terminations Per Battery Charge

    OPERATION MANUAL CT-2500 and CT-2500/E © Panduit Corp. 2014 ATTENTION: Do Not place the battery in your pocket or in your toolbox if there are any conductive materials in it such as coins, keys, tools or other metallic parts. TERMINATIONS PER BATTERY CHARGE...

This manual is also suitable for:

Ct-2500/e

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