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SERVICE & OPERATING MANUAL
ORIGINAL INSTRUCTIONS
1" Elima-Matic High Pressure Pump
VERSAMATIC
®
Warren Rupp, Inc. • A Unit of IDEX Corporation
800 North Main Street, Mansfield, OH 44902 USA
Phone: (419) 526-7296 • www.versamatic.com
E1
© Copyright 2019
Warren Rupp, Inc. All rights reserved
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Summary of Contents for Versamatic E1
- Page 1 ORIGINAL INSTRUCTIONS 1" Elima-Matic High Pressure Pump VERSAMATIC 800 North Main Street, Mansfield, OH 44902 USA ® © Copyright 2019 Warren Rupp, Inc. • A Unit of IDEX Corporation Phone: (419) 526-7296 • www.versamatic.com Warren Rupp, Inc. All rights reserved...
- Page 2 EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied - Equipment is always used to transfer electrically conductive fl uids or - Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running. versamatic • Model E1 HIgh Pressure e1hp-rev0621...
- Page 3 -20°C to +150°C Note: The ambient temperature range and the process temperature range should not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps. Model E1 High Pressure • versamatic e1hp-rev0621...
- Page 4 • Composite Drawings • Parts List • Materials Code SECTION 4: WARRANTY & CERTIFICATES ..14 • Warranty • EU Declaration of Conformity - Machinery Directive • EU Declaration of Conformity - ATEX Directive versamatic • Model E1 HIgh Pressure e1hp-rev0621...
- Page 5 B BSP Tapered Thread X Thermo-Matic 2 Nitrile ATEX ATEX Compliant T PTFE (2-piece) 5 PTFE Design Level HP High Pressure *More than one option may be specified for a particular pump model. Model E1 High Pressure • versamatic e1hp-rev0621...
- Page 6 Note: This document is a high level guide. Please be aware that not all model and or material combinations are possible for all sizes. Please consult factory or your distributor for specific details. versamatic • Model E1 HIgh Pressure e1hp-rev0621...
- Page 7 Performance E1 HP HIGH PRESSURE SUCTION/DISCHARGE PORT SIZE MODEL E1 HP Performance Curve MODEL HP10 Performance Curve • 1" NPT (internal) Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic AIR CONSUMPTION •...
- Page 8 AIR INLET 3/8" FNPT DISCHARGE OUTLET 1" FNPT [1" FBSPT] EXHAUST PORT 12.99 14.96 15.94 4X .34 7.93 7.93 1.97 7.19 4.11 4X.34 4.92 SUCTION INLET 1" FNPT [1" FBSPT] 9.84 10.04 17.24 10.98 versamatic • Model E1 HIgh Pressure e1hp-rev0621...
- Page 9 (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE Model E1 High Pressure • versamatic e1hp-rev0621...
- Page 10 To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. versamatic • Model E1 HIgh Pressure e1hp-rev0621...
- Page 11 Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 Model E1 High Pressure • versamatic e1hp-rev0621...
- Page 12 Composite Repair Parts Drawing OVERLAY OPTION WET SIDE EXPLODED ASSEMBLY *optional ground strap available for purchase separately TORQUE SETTINGS versamatic • Model E1 HIgh Pressure e1hp-rev0621...
- Page 13 Composite Repair Parts Drawing AIR SIDE EXPLODED ASSEMBLY TORQUE SETTINGS Model E1 High Pressure • versamatic e1hp-rev0621...
- Page 14 = Items contained in 476.392.XXX Air End Kits = Items contained in 476.391.XXX Wet End Kits 476.V391.644 WET END KIT - SANTOPRENE/PTFE Note: Kits contain components specific to the material codes. Santoprene Diaphragms, PTFE Balls, EPDM o-rings ATEX Compliant versamatic • Model E1 HIgh Pressure e1hp-rev0621...
- Page 15 Loctite grade 242 to locking plate (42) prior to refitting. Refit Locking Screw, Spring Washer and Plain Washer, tightening screw into the diaphragm until tight against the plate. Model E1 High Pressure • versamatic...
- Page 16 When looking from the air valve side of the pump, air hoses (items 19 & 20) are connected as shown. Inner chamber LH (22) connects to LH spacer chamber (21) and inner chamber RH (10) connects to RH spacer chamber (21). Lip Seal positions :- versamatic • Model E1 HIgh Pressure HG-CF-1194-A - 12.02.10 Page 13 e1hp-rev0621...
- Page 17 Apply a light grease to the valve torqued to the settings shown in the block plug O-rings when parts list. assembling into the valve block bore. Any damage to the O-ring may cause HG-CF-1194-A - 12.02.10 Page 8 Model E1 High Pressure • versamatic e1hp-rev0621...
- Page 18 Versamatic warrants to the original end-use purchaser that no product sold by Versamatic that bears a Versamatic brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versamatic’s factory.
- Page 19 EU Declaration of Conformity Manufacturer: Versamatic A Unit of IDEX Corporation 800 North Main Street Mansfi eld, OH 44902 USA Warren Rupp, Inc declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of Directive 2014/34/EU and all the applicable standards.
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